GHM Martens TV125M User manual

Operating Manual
Universal Isolating Amplifier
TV125M / ST125M
EN
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Universal isolating amplifier TV125M / ST125M
Table of contents
Intended use (areas of application).................................................................................................................1
1.1 Safety signs and symbols...................................................................................................................................2
1.2 Safety instructions ..............................................................................................................................................3
1.3 Product liability and warranty..............................................................................................................................3
1.4 Standards and directives ....................................................................................................................................3
Product description..........................................................................................................................................4
2.1 Scope of Delivery................................................................................................................................................4
2.2 Principle of operation..........................................................................................................................................4
2.3 Layout of the measuring system.........................................................................................................................5
2.4 Block circuit diagram...........................................................................................................................................6
2.5 Type Label..........................................................................................................................................................7
2.6 Power Rail ..........................................................................................................................................................8
Assembly and installation................................................................................................................................9
3.1 Mechanical assembly .........................................................................................................................................9
3.2 Electrical Installation...........................................................................................................................................9
3.3 Connection Diagram.........................................................................................................................................10
Operating steps, functional description, output..........................................................................................11
4.1 Operating steps, functional description.............................................................................................................11
4.2 Status-LED .......................................................................................................................................................13
4.3 Output...............................................................................................................................................................13
4.4 Transmitter power supply (ST125, only)...........................................................................................................13
Commissioning, Maintenance and Service..................................................................................................14
5.1 Commissioning.................................................................................................................................................14
5.2 Maintenance.....................................................................................................................................................14
5.3 Service..............................................................................................................................................................14
5.4 Error and System Messages.............................................................................................................................15
Technical Data ................................................................................................................................................16
6.1 Safety-related key values .................................................................................................................................17
6.2 Mechanical design / dimensions.......................................................................................................................19
Accessories and replacement.......................................................................................................................20
Order Code......................................................................................................................................................20
Device transport and storage........................................................................................................................21
Returns............................................................................................................................................................21
Disposal...........................................................................................................................................................21
Service.............................................................................................................................................................22
12.1 Manufacturer.....................................................................................................................................................22
12.2 Repairs processing...........................................................................................................................................22
Certificate of Conformity................................................................................................................................23

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Universal isolating amplifier TV125M / ST125M
Intended use (areas of application)
Refer to the chapter 2 Product description for detailed specifications for the area of application. The operational
safety of the device is only assured when used as intended in accordance with the specifications in the operating
manual. Intervention beyond the actions described in the operating manual may only be carried out by personnel
authorised by the manufacturer for safety and warranty reasons.
Conversions or modifications made on one's own authority are expressly prohibited.
Application-specific dangers can emanate from this device when used improperly or not as intended.
The device is not intended for use in explosion-prone areas and safety-related system parts in accordance with
SIL.
Only device versions TV125M-Ex, TV125MP-Ex, ST125M-Ex and ST125MP-Ex are permitted for use as
operating equipment for connection of intrinsically safe sensors, installed in Zones 0 or 1 and/or 20 or 21.
All safety-relevant characteristic data must be observed in this connection. (see 6.1 Safety-related key values)
The approval for all intrinsically safe operating equipment is voided if it has been previously connected to non-
intrinsically safe power circuit,because compliance with the safety-relevant characteristic data cannot be 100%
guaranteed there.
Therefore, a safety test must be conducted by the manufacturer before
later use as an intrinsically safe operating device.
The device TV125MP-00, ST125MP-00 and all other versions of the
series TV****-Ex and ST****-Ex can be installed in the explosion-prone
Zone 2 under the following conditions:
Installation in a clean environment in a conductive, earthed housing (switch cabinet) with a minimum
protection rating of IP54.
Disconnection of connecting terminals only takes place in the de-energised state
Standards:: EN 60079-0 und EN 60079-7
General safety instructions, use
This operating manual must be kept in a location such that qualified personnel can refer to it at all times. Any
processes described in this operating manual may only be carried out by trained, qualified personnel
who are authorised by the owner and wearing protective clothing. All rights reserved.
DANGER
DANGER
DANGER

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Universal isolating amplifier TV125M / ST125M
1.1 Safety signs and symbols
Warning notices are identified in this document as described under Table 1 Safety sings and symbols:
Table 1 Safety sings and symbols
DANGER
Warning! This symbol warns of imminent danger which can result in death, severe bodily
injury, or severe property damage in case of non-observance.
Attention! This symbol warns of potential dangers or harmful situations which can cause
damage to the device or to the environment in case of non-observance.
Note! This symbol indicates processes which can have a direct influence on operation or can
trigger an unforeseen reaction in case of non-observance.

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Universal isolating amplifier TV125M / ST125M
1.2 Safety instructions
Read the product description before commissioning the device. Ensure that there are no limitations for use of
the product for the relevant applications. The owner is responsible for ensuring the fault-free operation of the
device. The owner is obligated to ensure compliance and to observe the required work and safety measures of
the current applicable regulations for the entire duration of use.
1.3 Product liability and warranty
Exclusion of liability:
The contents of the operating manual have been checked to ensure conformity with the described device.
However, deviations cannot be entirely ruled out. Therefore, we cannot assume any guarantee for complete
conformity. The specifications in this document are checked regularly and any necessary corrections are
incorporated into subsequent versions. This document is subject to technical changes. In addition, all
claims are based on the valid 'Standard Terms for the Supplyof Products and Services of theElectrical Industry'.
GHM Messtechnik cannot inspect or repair any devices without the required form having been filled in
completely (see 10 Returns).
1.4 Standards and directives
Conformity with Directive 2014/30/EU
CE-Conformity EN 61326-1:2013, group 1, class A
EN 61326-3-1:2017.
Warning:
This device is not intended to be used in residential areas and cannot ensure
adequate protection of radio reception in such environments.
Conformity with Directive 2014/35/EU
Testing standards EN 61010-1:2010 + A1:2019 + A1:2019/AC:2019
Conformity with Directive 2014/34/EU
Testing standards EN 60079-0:2018
EN 60079-7:2015
EN 60079-11:2012
Functional safety
Testing standards EN 61508-1…5: 2011
SN 29500:2013
DANGER

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Universal isolating amplifier TV125M / ST125M
Product description
Isolating amplifiers of the series TV/ST125 are suitable for potential isolation and for conversion of unit
signals - optionally in explosion-prone environments. The universal configuration of the input, output and
internal power supply by means of a wide-range mains adapter limits the number of models to a few versions.
The auxiliary voltage supply can be optionally provided by means of a mounting rail bus connector.
The input measuring range can be switched between
0…20 mA and 4..20 mA and/or
0…10 V and 2...10 V
on the front side via a DIP switch.
The output measuring range can be configured between
0...20 mA and 4..20 mA and/or
0..10 V and 2..10 V
on the front side via a DIP switch.
With the microprocessor-controlled measurement recording, undercutting and exceeding of measuring
ranges are detected and communicated via a two-colour status LED on the front side. Then the output is set
to a defined starting value and/or end value.
The starting value and the end value of the measuring range can be adjusted with the two trimmers on the
front side.
The device version ST125 provides an additional transmitter feed for external 2, 3- wire sensors.
The devices can also be used in the explosion-prone Zone 2 if they are installed in a suitable housing.
Use in systems with functional safety SIL2 is also possible.
2.1 Scope of Delivery
- TV125M or ST125M, according to ordering code
- Power Rail DIN rail adapter (available for LP version, only)
- this operating manual
- further document if applicable
2.2 Principle of operation
The input signals are amplified in the input stage, the amplitudes are limited and the band is limited with an
analogue filter of the third order. The filtered signal is digitalised by the analogue-digital converter of the
microprocessor with a resolution of 14 bits. After scaling and a measuring range check, the signal is
transmitted by means of pulse width modulation via an optocoupler to the output stage.
The output stage converts the PWM signal to a proportional analogue value which is then output via the
output. The output current and/or output voltage are limited to a defined starting value and/or end value.
The three circuits: Input, output and auxiliary voltage are galvanically isolated with amplified isolation.

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Universal isolating amplifier TV125M / ST125M
2.3 Layout of the measuring system
①
Terminals for auxiliary voltage
②
Terminals for current output
③
Type plate / connection diagram
④
Status-LED
⑤
Trimmer for end value adjustment
⑥
DIP-switches for configuration of in / output
⑦
Trimmer for starting value adjustment
⑧
Terminals for transmitter power supply
(ST125M, only)
⑨
Terminals for analogue output
Figure 1 Isolating amplifier
TV125M

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Universal isolating amplifier TV125M / ST125M
2.4 Block circuit diagram
Figure 2 Block circuit diagram

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Universal isolating amplifier TV125M / ST125M
2.5 Type Label
The type plate contains the most important identification data:
- Connection diagram
- Manufacturer
- Type and article description
- Technical specifications
- Serial number / barcode
Figure 3 Type Plate

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Universal isolating amplifier TV125M / ST125M
Figure 4 Example: TV125MP with DIN rail connector and supply terminal PRVK
(optional accessories)
Figure 5 Terminal assignment PRVK
2.6 Power Rail
The supply of multiple devices can be combined and simplified via a bus system in the carrier rail (TS35).
A corresponding version is available for the entire LP series of GHM carrier rail devices in a housing with 12.5
mm width.
A bus adapter compatible with series connection is clamped on the carrier rail before installation of the device
to be supplied with power. An adapter is required for each device. The bus power supply is provided via a plug-
type terminal strip PRVK.
The power supply terminals 11 and 12 on the upper device side are omitted in device version ST/TV125MP
designed for this purpose.

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Universal isolating amplifier TV125M / ST125M
Assembly and installation
3.1 Mechanical assembly
The installation of multiple devices without spacing is only permitted with a horizontally mounted DIN rail.
3.2 Electrical Installation
The device may only be installed by a qualified electrician. The national and international regulations for the
installation of electrical systems of the respective operator country apply.
Power supply according to DIN EN 60664-1.
SIL 2 requires an EMC-adequate installation, according to EN 60204-1 (for example).
Connection of the auxiliary voltage takes place at connections 11 and 12 of the plug-in terminal strip.
Terminals 41 and 42 are intended for the input and terminals 51 and 52 are for the transmitter feed.
The active analogue output is provided at terminals 31 and 32.
Three are two DIP switches in the front panel for configuration of the input measuring range and the output
range.
The starting value and the end value of the measuring range can be adjusted with the two trimmers on the
front side.
Electrical Connections
Terminal
Assignment
11
Supply voltage ~/+
12
Supply voltage ~/-
31
Analogue output + 0/4…20 mA or 0/2…10 V
32
Analogue output - 0/4…20 mA or 0/2…10 V
41
Analogue input + 0/4…20 mA or 0/2…10 V
42
Analogue input - 0/4…20 mA or 0/2…10 V
51
Transmitter power supply + > 15 V
(characteristic, see section 4.4)
52
Transmitter power supply - > 15 V
(characteristic, see section 4.4)
Table 2 Electrical connections
DANGER
Figure 6 Rail mounting TS35, DIN EN 60715

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Universal isolating amplifier TV125M / ST125M
3.3 Connection Diagram
Connecting signal source
2-wire 0/4…20 mA source,
loop powering
3-wire source,
loop powering
4-wire source,
loop powering
2-wire 0/4…20 mA source,
external loop power
3-wire source,
external loop power
2-/4-wire sourcer,
external loop power (acitve)
Table 3 ST125M/TV125M wiring examples
Auxiliary voltage: 85…253 VAC / 20…125 VDC or
24 VDC +/- 15%
Output: 0/2…10 V or
0/4…20 mA
Input: 0/2…10 V or
0/4…20 mA
Transmitter
power supply (ST125, only)
Figure 7 Connection diagram ST125M / TV125M

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Universal isolating amplifier TV125M / ST125M
Operating steps, functional description, output
4.1 Operating steps, functional description
Status LED
Description
Green LED illuminates
Operating voltage connected
Red or green LED
blinks
See 4.2 Status-LED
Red LED illuminates (> 2 s)
See 4.2 Status-LED
Table 4 Status-LED
Trimmer
Adjustment
TR1
Starting value
TR2
End value
Table 5 Trimmer
Status-LED
TR2
S1: On Off
S2: On Off
S3: On Off
S4: On Off
TR1
Figure 8
Front plate

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Universal isolating amplifier TV125M / ST125M
Selection of signal type for in- / output
DIP-switches
On
Off
S1
Input configuration as voltage input
Input configuration as current input
S2
Output configuration as voltage
output
Output configuration as current output
Table 6 DIP-switches S1 and S2
Selection of live-zero
DIP-switches
On
Off
S3
Input configuration:
S1 = On: 0 … 10 V,
S1 = Off: 0 … 20 mA
Input configuration:
S1 = On: 2 … 10 V,
S1 = Off: 4 … 20 mA
S4
Output configuration:
S2 = On: 0 … 10 V,
S2 = Off: 0 … 20 mA
Output configuration:
S2 = On: 2 … 10 V,
S2 = Off: 4 … 20 mA
Table 7 DIP-switches S3 and S4
Configuration matrix
Configuration
S1
S2
S3
S4
Input
Output
1
Off
Off
Off
Off
4 … 20 mA
4 … 20 mA
2
Off
Off
Off
On
4 … 20 mA
0 … 20 mA
3
Off
Off
On
Off
0 … 20 mA
4 … 20 mA
4
Off
Off
On
On
0 … 20 mA
0 … 20 mA
5
Off
On
Off
Off
4 … 20 mA
2 … 10 V
6
Off
On
Off
On
4 … 20 mA
0 … 10 V
7
Off
On
On
Off
0 … 20 mA
2 … 10 V
8
Off
On
On
On
0 … 20 mA
0 … 10 V
9*
On
Off
Off
Off
2 … 10 V
4 … 20 mA
10
On
Off
Off
On
2 … 10 V
0 … 20 mA
11
On
Off
On
Off
0 … 10 V
4 … 20 mA
12
On
Off
On
On
0 … 10 V
0 … 20 mA
13
On
On
Off
Off
2 … 10 V
2 … 10 V
14
On
On
Off
On
2 … 10 V
0 … 10 V
15
On
On
On
Off
0 … 10 V
2 … 10 V
16
On
On
On
On
0 … 10 V
0 … 10 V
Table 8 DIP-switches, configuration
* Default setting

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Universal isolating amplifier TV125M / ST125M
Figure 9 Transmitter power supply, characteristic curve
4.2 Status-LED
In error-free operation the front-side two-colour status LED illuminates green.
When there is an error, the status LED issues a blinking sequence consisting of a specific number of green
and red light pulses:
4.3 Output
Behaviour of the output when a range is undercut and exceeded:
Output
Modulation range
Under-modulation
Over-modulation
0…10 V
-0,1…10,25 V linear
-0,2 V
10,5 V
2…10 V
1,9…10,25 V linear
1,8 V
10,5 V
0…20 mA
-0,2…20,5 mA linear
-0,4 mA
21 mA
4…20 mA
3,8…20,5 mA linear
3,6 mA
21 mA
Table 10 Modulation range
4.4 Transmitter power supply (ST125, only)
Characteristic curve and output data (terminals 50 and 51):
Error circuit
Blinking sequence
Cause
Green
Red
System
0
1
Electronic defective
Auxiliary
voltage
0
1
Supply voltage of the processor is too low
0
1
Auxiliary voltage < 18V
Input
2
1
Under-modulation (< -0.3mA / -0.15V or < 3.7mA / 1.85V)
2
2
Over-modulation (> 20.8mA or > 10.4V)
Output
3
1
Under-modulation (< -0.2mA / -0.1V or < 3.8mA / 1.9V)
3
2
Over-modulation (> 20.5mA or > 10.25V)
Table 9 Status messages
UN> 15 V,
IN= 20 mA,
Ri= 300 Ω,
UM= ca. 23,5 V,
IM= ca. 28 mA,
U0= 25,9 V
I0= 92,6 mA,
P0= 598 mW

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Universal isolating amplifier TV125M / ST125M
Commissioning, maintenance and service
5.1 Commissioning
1. Ensure that the connections have been made as indicated in the connection diagram and the auxiliary
voltage is correct.
2. When connecting operating equipment from explosion-prone areas, ensure that the device version has
the appropriate approval.
3. When installing the isolating amplifier in Zone 2, the device must be installed in a switch cabinet with
protection rating IP54.
4. Make sure that the terminals are firmly screwed in.
5. After switching on the auxiliary power, check to ensure the correct configuration.
After the auxiliary voltage is connected, a check of the device function takes place according to the
requirement for functional safety.
The device is ready for operation after approx. 3 seconds.
The functional test also includes a load test of the auxiliary voltage. The device is subjected to the equivalent
of a maximum load for a period of 2 seconds, i.e. a short circuited sensor supply and an output current of 21
mA at the output. The load is only simulated, which means the sensor supply is not short-circuited internally
and the output current of the output is 0 mA. Maintenance
5.2 Maintenance
Housing
When used as intended, no cleaning or maintenance is required.
5.3 Service
Service of the device is only possible in the factory.

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Universal isolating amplifier TV125M / ST125M
5.4 Error and system messages
Error
Cause
Remedy
Status-LED not illuminated
Plug-in terminal strip of the
auxiliary voltage input not
plugged in.
Check the plug-in terminal strip
for firm seating
Electronics defective.
Failure of the unit,
please return to manufacturer!
Red LED blink
Auxiliary voltage < 18 V.
Test auxiliary voltage at
Terminal 11 and 12
Electronics defective.
Failure of the unit,
please return to manufacturer!
Red and green LEDs blink
alternatingly
2 x green, 1 x red
Under-modulation input
< -0,3 mA / -0,15 V resp.
< 3,7 mA / 1,85 V
Check the plug-in terminal strip
for firm seating.
Check for open circuit.
Check auxiliary voltage.
Check signals source.
Adjust start value.
2 x green, 2 x red
Over-modulation input
> 20,8 mA resp.
> 10,4 V
Check for short circuit.
Check signals source.
Adjust end value.
3 x green, 1 x red
Under-modulation output
< -0,2 mA / -0,1 V resp.
< 3,8 mA / 1,9 V
Check the plug-in terminal strip
for firm seating.
Check for open circuit.
Check auxiliary voltage.
Check signals source.
Adjust start value.
3 x green, 2 x red
Over-modulation output
> 20,5 mA resp.
> 10,25 V
Check for short circuit.
Check signals source.
Adjust end value.
Table 11 Error and system messages

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Universal isolating amplifier TV125M / ST125M
Technical data
Power Supply
Supply Voltage
ST/TV125M
ST/TV125MP
20…125V DC or 85…253V AC (47…63 Hz)
24V DC +/- 15 %
Power consumption
Wide-range power supply ST/TV125M
Power Rail ST/TV125MP
< 4 VA
< 2 W
Data for all device types
Rated voltage Um
Ex-ia-operation
300V AC/DC (acc. to EN61010-1;
degree of contamination 2,
overvoltage category II,
safe separation with increased
isolation).
253V AC / (acc. to EN60079-11)
125V DC
Test voltage
3 kV AC (Input / Output / Supply voltage)
Ambient conditions
Working temperature
-10…60 °C
Storage temperature
-20…80 °C
Air humidity, relative
10…90 %
Condensation
Not allowed
Conformity
2014/35/EU Low voltage directive
2014/30/EU EMC directive
2014/34/EU ATEX directive
Functional safety
EN 61010-1:2010 + A1:2019 + A1:2019/AC:2019
EN 61326-1:2013, group 1, class A
EN 61326-3-1:2017
EN 60079-0:2018
EN 60079-7:2015
EN 60079-11:2012
EN 61508-1…5:2011
SN 29500 :2013
Input signals
Current- or voltage input, selectable
Voltage input
Current input
0…10 V or 2…10 V, selectable
Ri = 30 kΩ. Overload 26 V DC, max.
0…20 mA or 4…20 mA selectable.
Ri = 51 Ω. Overload 113 mA, max.
Measuring span
adjustable ± 2 % with 12-step-trimmer
Zeropoint
adjustable ± 2 % with 12-step-trimmer
Transmitter power supply (ST125, only)
Nominal voltage at 20 mA current output A
> 15 V @ terminals 51, 52.
> 14 V @ terminals 51, 41.
Ri = 300 Ω. (characteristic, see section 4.4)
Output signals
Current- or voltage input, selectable
Voltage output
Current output
0…10 V or 2…10 V selectable,
Load > 500 Ω
0…20 mA or 4…20 mA selectable,
Load < 600 Ω
Step response T90
40ms
Standard error
< 0,2 % of end value
Temperature coefficient
< 0,01 % / K

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Universal isolating amplifier TV125M / ST125M
Housing
Material
Polyamide (PA) 6.6, UL94V-0
Color
Light grey
Installation width
12,5 mm
Dimensions (HxT)
108 x 114 mm
Weight
91 g
Protection rating
Housing IP 30, terminals IP 20 BGV A3
Connection type
Screw terminals
Push-In-terminals (spring loaded)
Power Rail
0,2...2,5 mm², AWG 24..14, removable, coded.
Wire stripping length: 8mm
Tightening torque: 0,5…0,6 Nm
0,5..1,5 mm², AWG 25..16, double connection
(12A between connections), removable, coded.
8A over the entire bus system
(Supply via removable terminals)
0,2..2,5 mm², AWG 24..14)
Mounting
DIN Rail mounted, TS35 DIN EN 60715
Table 12 Technical data
6.1 Safety-related key values
Functional safety SIL2 (parameters acc. to EN61508 and SN29500)
Level
SIL 2 (Parameters acc. to EN 61508 and SN 29500) for
Input type 4…20 mA or 2…10 V and
Output type 4…20 mA or 2…10 V.
Device type
B
HFT
0 (1oo1)
Error signaling
Output 0 V resp. 0 mA
Reaction time
Standard modeerror
40 ms
ErrorStandard mode
1 s (self resetting)
Evaluation criteria for supply voltage drops to 0 % over 20 ms.
MTBF-calculation acc. to SN29500
Device
TV125M
TV125MP
ST125M
ST125MP
λSD [FIT]
8,37E-08
8,37E-08
8,64E-08
8,64E-08
λSU [FIT]
2,42E-07
2,27E-07
2,69E-07
2,53E-07
λDD [FIT]
3,75E-07
3,60E-07
4,23E-07
4,08E-07
λDU [FIT]
2,52E-08
2,52E-08
2,52E-08
2,52E-08
SFF [%]
96,5
96,4
96,9
96,7
DC [%]
93,7
93,5
94,4
94,2
PFH [1/h]
7,26E-07
6,95E-07
8,04E-07
7,73E-07
PFDavg
1 years
3,18E-03
3,05E-03
3,52E-03
3,39E-03
2 years
6,36E-03
6,09E-03
7,04E-03
6,77E-03
2,5 years
7,95E-03
7,62E-03
8,80E-03
8,47E-03
Table 13 MTBF key values

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Universal isolating amplifier TV125M / ST125M
Technical data for use in potentially explosive atmospheres
Marking, explosion protection: Devices with intrinsically safe input, zone 0/1
Device type
Certificate BVS 16 ATEX E 126
Manufacturer´s certificate
TV125M*-Ex, ST125M*-Ex
Ignition type „ia“
Gas : II (1) G [Ex ia Ga] IIC/IIB
Dust : II (1) D [Ex ia Da] IIIC
Ignition type „ic“ II 3 G Ex ec [ic] IIB T4 Gc
Operating conditions for Zone 2 installation,
see 1 Intended use (areas of application).
Marking, explosion protection: Devices without intrinsically safe input
Device type
Manufacturer´s certificate
TV125MP-00, ST125MP-00
Ignition type „ec“ II 3 G Ex ec IIB T4 Gc
Operating conditions for Zone 2 installation,
see 1 Intended use (areas of application).
ATEX limit value input circuit (input)
Terminals 41(+) and 42(-)
Output-voltage
U0 27,6 V
Output-current
I0 1,3 mA
Output-power (trapezoidal characteristic)
P0 9,6 mW
Input-voltage
Ui 26 V
Input-current
Ii 113 mA
Input-power
Pi 660 mW
Max. internal capacity
Ci 1 nF
Max. internal inductivity
Li 240 nH
Max. external capacity, IIB / IIIC
C0 667 nF
Max. external capacity, IIC
C0 85 nF
Max. external inductivity, IIB / IIIC
L0 200 mH
Max. external inductivity, IIC
L0 100 mH
Output circuit (sensor supply). ST125M*-Ex, only.
Terminals 51(+) and 52(-)
Output-voltage
U0 25,9 V
Output-current
I0 92,6 mA
Output-power (linear characteristic)
P0 598 mW
Max. internal capacity
Ci 1 nF
Max. internal inductivity
Li 240 nH
Max. external capacity, IIB / IIIC
C0 769 nF
Max. external capacity, IIC
C0 99 nF
Max. external inductivity, IIB / IIIC
L0 8 mH
Max. external inductivity, IIC
L0 2 mH
Table 14 Technical data potential explosive atmospheres