Globestock G.Tripod 210 Series User manual

SERVICE MANUAL
G.Tripod
Issue: 003
Date: 03/08/21
Series: 210
230

Contents
210 Series
Stripe Down & Assessment
Reassembly
Testing
Assembly Drawing
230 Series
Stripe Down & Assessment
Reassembly
Testing
Assembly Drawings
3
4
5
6
7
8
9
11
www.globestock.co.uk [phone]
Globestock Ltd, Mile Oak Industrial Estate, Maesbury Road, Oswestry, Shropshire, SY10 8GA UK
NOTE: This manual is only a basic reference for fully trained and
approved personnel. It cannot replace training.
  Beforecarryingoutanywork,rstidentifytheunit,thenreferto
  therelevantsub-assemblyandnalassemblydrawings.
Topic Page
2
The correct PPE must be worn before attempting to service Globestock equipment,
including:
• Safety shoes
• Safety glasses
• Gloves
• Overalls
• Ear defenders
• Valved dust mask

210 Series
Assessment
Remove all components and accessories from the tripod
before servicing.
Where necessary, components should be cleaned.
All components should be examined for damage, corrosion,
excessive wear and to ensure they are suitable for a further
period of use. Ensure fasteners are present and secure where
 tted.
1. Inspect the upper and lower clamp sub-assemblies, if
  tted.Giveparticularattentiontotheclampbodylever’s
  threadandit’slocationintheclampbody.
 2. Inspecttheunderslungpulleyassembly,iftted.
3. Inspect the upper legs for defects and that the retaining
screws are present and secure.
4. Inspect the lower leg sub-assemblies for defects. They
must easily slide in and our of the upper legs. Inspect
the rubber feet for wear and that they pivot correctly.
5. Check that all the head bolts, locking pin assemblies,
pulley brackets are present and in good condition and
that the pulley rotates freely.
6. The locking pin assemblies must function correctly.
3
Pulley Bracket
Pulley
Locking pin
Head bolt
Locking pin

4
7. Ensure the legs fold open and close freely. Inspect the
left and right head bolt and that when in travel position
the legs are parallel to one another. Adjust if necessary.
8. Check that the rope guide-locking ring rotates and is
held in position by the ball spring plunger.
9. Inspect the bow-nut for defects and ensure that it
rotates. The spring pin must be in position to prevent
the bow-nut from working loose during use.
10. Check that the leg adjustment clip sub-assemblies are
present and free from defects.
Service
11. Replace any faulty or damaged components.
12. Remove left and right leg assemblies by removing the
head screws and sliding the castings out from the
middle head .
13. Clean, deburr and regrease both top and bottom faces
of each casting. Use copper anti-seize to lubricate.
 14. Retthecastingsintothemiddleheadandsecure
with the head screws. Ensure not to over tighten as
this will clamp the castings in place and prevent the
legs from rotating.
 15. A󰀩xtheunderslungpulleyassemblytothebow-nutif
applicable.
Testing
Head
Bolt
Final Checks (Following Testing)

5
Testing
Static Load Testing
16. Extend the legs to full height, then secure with the leg
adjustment clips.
17. To load lest the tripod, suspend a 600kg test load from
the bow-nut. The tripod must support the test load for at
least 15 seconds.
18. Inspect all fasteners and joints for correct adjustment
and movement.
19. Check that lower legs retract into upper legs.
20. Check that the pulley wheel and bow-nut rotate freely.
21. Perform an all-over visual inspection.
Final Checks (Following Testing)

A
B
C-C
A
B
C C
Qty
Part
Number
DescriptionItem
3200-12LOWER LEG
1
3200-18M4 X 8 CSK SCREW, SS5 3200-19M4 FORM A WASHER, SS6 3200-22RUBBER FOOT
7
3200-24M8 x 50 HEX HEAD BOLT, STAINLESS STEEL8 3200-34M8 NYLOC NUT, SS9 1210-03
Middle Head
10
1
210-04
Left Head
11
1
210-05Right Head12
2210-06LOCKING PIN ASSEMBLY13 2210-07M12 x 90 SOCKET HEAD CAP SCREW, BZP14 1
210-09
PULLEY
16
1
210-10Pulley Bush
17
1210-11
Pulley Bolt Sleeve
18
2210-12M12 x 50 SOCKET HEAD CAP SCREW, SS19 2210-15PULLEY BRACKET20 6210-16M8 x 16 BUTTON HEAD SCREW, SS21 1210-19ROPE GUIDE22 1210-20
Locking Ring
23
1
210-21M8 X 10 SET SCREW, STAINLESS STEEL24
1
210-22BALL SPRING PLUNGER25
1210-23
Sealing Cap
26
1210-24BOWNUT27 1
210-253MM x 30 SELLOC PIN, SS28
1
210-26M12 LARGE OD WASHER, SS29
3210-27M8 X 20 CSK SOCKET SCREW, SS30 1210-28
Identity Label
31
2210-29CE LABEL32 3210-32UPPER LEG33 6507-07M8 FORM B WASHER, SS34 2507-09M8 X 25 HEX HEAD SCREW, SS35 3507-40M12 NYLOC NUT, BZP36 2507-85BRASS PLATE HAMMER DRIVE37 6907-31M8 RECTANGLE SPRING WASHER, BZP38 7907-32M12 FORM A WASHER, SS39 3SA200LACLEG ADJUSTMENT CLIP
44
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
DO NOT SCALE
COPYRIGHT NOTE
THIS DRAWING REMAINS
THE PROPERTY OF
GLOBESTOCK LTD AND IS
SUBJECT TO COPYRIGHT.
IT CANNOT BE USED IN
PART OR WHOLE WITHOUT
WRITTEN PERMISSION
FROM GLOBESTOCK LTD.
1.6
ALL DIMENSIONS IN mm
3rd ANGLE PROJECTION
SURFACE FINISH
UNLESS OTHERWISE STATED
BYDATE
LINEAR AND ANGULAR TOLERANCES
NO DECIMAL PLACES `0.5
1 DECIMAL PLACE `0.10
2 DECIMAL PLACES `0.05
GEOMETRIC TOLERANCES
MACHINING `0.10
FABRICATION `0.25
CHANGES TO DRAWINGREV 18/12/2018
DATE
11
GSE 210-00
DRAWN BY
(: [phone]
*: [e-mail]
:: www.globestock.co.uk
Mile Oak Industrial Estate,
Maesbury Road,
Shropshire,
SY10 8GA
of
SHEET 005
Simon Lewis
PART NUMBER
DESCRIPTION
N/A
MATERIAL
G.Tripod General Assembly
SHEET
of
GSE 210-00 1 1 005
001 09-04-01 First issue. DS
1
44
6
7
9
10
11
12
13
14
16
18
19
17
20
21
22
23
24 25
27
29
31
32
33
35
36
37
38
39
002 08-02-06 Bracket screw added, upper leg part number change. DJW
003 24-04-07 Part number change, 507-09 was 707-09. PAS
004 08-05-15 Part number change, 507-09 was 707-09. DJW
005 18-12-18 Assembly updated in line with current build. SPL

7
230 Series
Assessment
Remove any of the following components or sub-assemblies
as necessary to enable servicing. See the assembly drawings
for lubricant or retaining compound details.
1. Inspect any accompanying accessories, including
varying sizes of arrester brackets. Ensure the thread for
the clamp body lever is in good condition and can be
easily screwed in and out of the threaded hole in the
clamp body.
2. Ensure all fasteners are present and secure. The 6
upper leg retaining screws must be inspected and
tightened down to 20 Nm.
3. Inspect the rubber feet and ensure:
3.1 They are fully secure.
  3.2 Therearenosignsofsignicantwearor 
damage.
4. Inspect the legs and ensure:
4.1 They are not bent, damaged, or cracked.
  4.2 Theyarexedsecurelytotheheadcasting.
4.3 All lower legs can be fully extended and
retracted.
5. Inspect the leg adjustment clips and ensure:
5.1 They are present with no signs of damage.
5.2 They locate securely.
14 m 20 m
34 m

8
6. Inspect the head castings and ensure:
6.1 There are no signs of damage or cracks. Pay
particular attention to possible hair-line cracks.
6.2 The legs open and close smoothly and the
locating pin holes align correctly.
7. Inspect the head locking pin and ensure:
7.1 It is in good condition with no signs of damage.
7.2 No damage to the captive wire.
8. Inspect the pulleys and ensure:
8.1 There are no signs of damage, wear, or cracks.
8.2 They operate and rotate smoothly.
9. Inspect the identity label and ensure that it is present
and fully legible.
Service
 10. Anyfaultycomponentsshouldbereplacedorrectied.
11. Reassemble the tripod. Where necessary, clean,
lubricate and/or adjust the component parts.
12. Stand the assembled tripod up, fold open the legs.
The legs must move freely. Line up the locating holes
  andinsertthelockingpin.Makeanynaladjustments
as necessary.

9
Testing
Static Load Testing
13. Extend the legs to full height, then secure with the leg
adjustment clips.
14. To load test the tripod, suspend a 600kg test load from
either of the bow-nuts. The tripod must support
the test load for at least 15 seconds.
Final Checks (Following Testing)
15. Inspect all fasteners and joints for correct adjustment
and movement.
16. Check that lower legs retract into upper legs.
17. Check that the pulley wheels and bow-nuts rotate
freely.
18. Perform an all-over visual inspection.

10
TRIPOD
CHAIN HOIST
LOAD CELL
TEST FIXTURE
230 Compact 230 Standard 210 Series