Gm international D1072s User manual

D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor ISM0018-13

D1072S - D1072D

INSTRUCTION MANUAL

SIL 2 Temperature Signal Converter,

Duplicator, Adder/Subtractor

Din-Rail Models D1072S, D1072D

2 D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor G.M. International ISM0018-13

General Description: The single and dual channel DIN Rail Temperature Signal Converter D1072S and D1072D accepts a low level dc signal from millivolt, thermocouple or

RTD temperature sensor, located in Hazardous Area, and converts, with isolation, the signal to drive a Safe Area load. Output signal can be direct or reverse.

Duplicator function provides two independent outputs for the single input.

Adder, subtractor, low/high selector functions provides two independent outputs representing input A, input B, input A plus input B, input A minus input B, low/high selector.

Function: 1 or 2 channel I.S. input from mV, thermocouples, 3-4 wires resistance thermometers, transmitting potentiometers, provides 3 port isolation (input/output/supply) and current

(source mode) or voltage output signal. Duplicator, adder, subtractor, low/high selector function provided. The programmable RTD line resistance compensation allows the use of

2 wires RTDs or error compensation for 3-4 wires RTDs. Reference junction compensation can be automatic, with option 91, or fixed by software setting.

Signalling LEDs: Power supply indication (green), burnout (red).

Configurability: Totally software configurable, no jumpers or switches, input sensor, connection mode, burnout operation, mA or V output signal, by GM Pocket Portable Configurator

PPC1090, powered by the unit or configured by PC via RS-232 serial line with PPC1092 Adapter and SWC1090 Configurator software. A 16 characters tag can be inserted using

SWC1090 Configurator software. To operate PPC1090 or PPC1092 refer to instruction manual.

EMC: Fully compliant with CE marking applicable requirements.

Supply: 12-24 Vdc nom (10 to 30 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp.

Current consumption @ 24 V: 70 mA for 2 channels D1072D, 45 mA for 1 channel D1072S with 20 mA output typical.

Current consumption @ 12 V: 140 mA for 2 channels D1072D, 80 mA for 1 channel D1072S with 20 mA output typical.

Power dissipation: 1.5 W for 2 channels D1072D, 1.0 W for 1 channel D1072S with 24 V supply voltage and 20 mA output typical.

Max. power consumption: at 30 V supply voltage, overload condition and PPC1090 connected, 2.1 W for 2 channels D1072D, 1.4 W for 1 channel D1072S.

Isolation (Test Voltage): I.S. In/Out 1.5 KV; I.S. In/Supply 1.5 KV; I.S. In/I.S. In 500 V; Out/Supply 500 V; Out/Out 500 V.

Input: millivolt or thermocouple type A1, A2, A3, B, E, J, K, L, Lr, N, R, S, S1, T, U or 3-4 wires RTD Pt100, Pt200, Pt300 to DIN43760, Pt100 (0.3916), Ni100 Ni120 or

Pt500, Pt100, Pt50, Cu100, Cu53, Cu50, Cu46 (russian standard) or 3 wires transmitting potentiometer (50 to 20 K).

Integration time: 500 ms.

Resolution: 5 µV on mV or thermocouple, 1 µV thermocouple type B, R, S, S1, 2 µV thermocouple A1, A2, A3, 20 mon RTD, 0.05 % on transmitting potentiometer.

Visualization: 0.1 °C on temperature, 10 µV on mV, 0.1 % on potentiometer.

Input range: within rated limits of sensor (-10 to + 80 mV).

Measuring RTD current: 0.5 mA.

RTD line resistance compensation: 10 .

RTD line resistance error compensation: - 5 to + 20 , programmable.

Thermocouple Reference Junction Compensation: automatic, by external sensor OPT91 separately ordered, or fixed programmable from - 60 to + 100 °C.

Thermocouple burnout current: 30 nA.

Burnout: enabled or disabled. Analog output can be programmed to detect burnout condition with downscale or highscale forcing. Burnout condition signalled by red front panel LED.

Output: 0/4 to 20 mA, on max. 600 load source mode, current limited at 22 mA or 0/1 to 5 V or 0/2 to 10 V signal, limited at 11 V.

Resolution: 2 µA current output or 1 mV voltage output.

Transfer characteristic: linear or reverse on mV or transmitting potentiometer, temperature linear or reverse on temperature sensors.

Response time: 50 ms (10 to 90 % step change).

Output ripple: 20 mVrms on 250 load.

Performance: Ref. Conditions 24 V supply, 250 load, 23 ± 1 °C ambient temperature.

Input: Calibration and linearity accuracy: ± 40 µV on mV or thermocouple, 200 mon RTD, 0.2 % on potentiometer or ± 0.05 % of input value.

Temperature influence: ± 2 µV, 20 m, 0.02 % or ± 0.01 % of input value for a 1 °C change.

Ref. Junction Compensation influence: ± 1 °C (thermocouple sensor).

Analog Output: Calibration accuracy: ± 0.1 % of full scale.

Linearity error: ± 0.05 % of full scale.

Supply voltage influence: ± 0.05 % of full scale for a min to max supply change.

Load influence: ± 0.05 % of full scale for a 0 to 100 % load resistance change.

Temperature influence: ± 0.01 % on zero and span for a 1 °C change.

Compatibility:

CE mark compliant, conforms to 94/9/EC Atex Directive and to 2004/108/CE EMC Directive.

Environmental conditions: Operating: temperature limits -20 to + 60 °C, relative humidity max 90 % non condensing, up to 35 °C.

Storage: temperature limits – 45 to + 80 °C.

Safety Description:

II (1) G [Ex ia Ga] IIC, II (1) D [Ex ia Da] IIIC, I (M1) [Ex ia Ma] I, II 3G Ex nA II T4, [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I associated electrical apparatus.

Uo/Voc = 10.8 V, Io/Isc = 9 mA, Po/Po = 24 mW at terminals 13-14-15-16, 9-10-11-12.

Ui/Vmax = 18 V, Ci = 6 nF, Li = 0 nH at terminals 13-14-15-16, 9-10-11-12. Um = 250 Vrms, -20 °C Ta 60°C.

Approvals: DMT 01 ATEX E 042 X conforms to EN60079-0, EN60079-11, EN60079-26, EN61241-0, EN61241-11,

IECEx BVS 07.0027X conforms to IEC60079-0, IEC60079-11, IEC60079-26, IEC61241-0, IEC61241-11, IMQ 09 ATEX 013 X conforms to EN60079-0, EN60079-15,

UL & C-UL E222308 conforms to UL913 (Div.1), UL 60079-0 (General, All Zones), UL60079-11 (Intrinsic Safety “i” Zones 0 & 1), UL60079-15 (”n” Zone 2), UL 1604 (Div.2) for UL and

CSA-C22.2 No.157-92 (Div.1), CSA-E60079-0 (General, All Zones), CSA-E60079-11 (Intrinsic Safety “i” Zones 0 & 1), CSA-C22.2 No. 213-M1987 (Div. 2) and

CSA-E60079-15 (”n” Zone 2) for C-UL, refer to control drawing ISM0141 for complete UL and C-UL safety and installation instructions,

FM & FM-C No. 3024643, 3029921C, conforms to Class 3600, 3610, 3611, 3810 and C22.2 No.142, C22.2 No.157, C22.2 No.213, E60079-0, E60079-11, E60079-15,

Russia according to GOST 12.2.007.0-75, R 51330.0-99, R 51330.10-99 [Exia] IIC X, Ukraine according to GOST 12.2.007.0,22782.0,22782.5 Exia IIC X,

TUV Certificate No. C-IS-204194-02, SIL 2 according to IEC 61508, IEC 61511. Please refer to Functional Safety Manual for SIL applications.

DNV and KR Type Approval Certificate for marine applications.

Mounting: T35 DIN Rail according to EN50022.

Weight: about 170 g D1072D, 140 g D1072S.

Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm2.

Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4, Class I, Division 2, Groups A, B, C, D Temperature Code T4 and

Class I, Zone 2, Group IIC, IIB, IIA T4 installation.

Protection class: IP 20.

Dimensions: Width 22.5 mm, Depth 99 mm, Height 114.5 mm.

Technical Data

Characteristics

For Safety Related System and SIL2, SIL3 Applications according IEC61508 & IEC61511 Standards refer to “Functional Safety Manual” document number ISM0071

SIL Applications

D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/SubtractorG.M. International ISM0018-13

Ordering information

Operating parameters are programmable by the GM Pocket Portable Configurator PPC1090 or via RS-232 serial line with PPC1092 Adapter and SWC1090 Configurator software.

If the parameters are provided with the purchasing order the unit will be configured accordingly, otherwise the unit will be supplied with default parameters.

NOTE: for thermocouple sensor input, the Reference Junction Compensator is required for automatic ambient temperature compensation. It has to be ordered as OPT91,

it will be supplied separately and it has to be connected to the input terminal blocks as indicated in the function diagram.

Model: D1072

1 channel

Reference Junction Compensator (TC input) OPT91

2 channels

Power Bus enclosure

Front Panel and Features

• SIL 2 according to IEC 61508, IEC 61511 for module:

D1072S: Tproof = 3 / 6 years (10 / 20 % of total SIF), PFDavg (1 year) 3.33 E-04, SFF 83.9 %;

D1072D: Tproof = 2 / 4 years (10 / 20 % of total SIF), PFDavg (1 year) 3.71 E-04, SFF 86.1 %;

• Input from Zone 0 (Zone 20), Division 1, installation in Zone 2, Division 2.

• mV, thermocouples, RTD or transmitting potentiometers Input Signal.

• Programmable RTD line resistance compensation.

• Reference Junction Compensation automatic or fixed (programmable value).

• 0/4-20 mA, 0/1-5 V, 0/2-10 V Output Signal temperature linear or reverse.

• Duplicated output for single channel input.

• Adder, Subtractor, low/high Selector.

• 16 characters tag for each channel.

• Common burnout detection available when using Power Bus enclosure.

• High Accuracy, µP controlled A/D converter.

• Three port isolation, Input/Output/Supply.

• EMC Compatibility to EN61000-6-2, EN61000-6-4.

• Fully programmable operating parameters.

• ATEX, IECEx, UL & C-UL, FM & FM-C, Russian and Ukrainian Certifications.

• Type Approval Certificate DNV and KR for marine applications.

• High Reliability, SMD components.

• High Density, two channels per unit.

• Simplified installation using standard DIN Rail and plug-in terminal blocks.

• 250 Vrms (Um) max. voltage allowed to the instruments associated with the barrier.

D1072

1 2 3 4

16151413

5 6 7 8

PWR BURN

9 10 11 12

Input Ch 2 for Reference Junction Compensator Option 91 or

Input Ch 2 for 3-4 wire RTD or potentiometer

HAZARDOUS AREA SAFE AREA

Input Ch 2 for 3-4 wire RTD

+ Input Ch 2 for thermocouple TC or Input Ch 2 for 4 wire

RTD or Input Ch 2 for potentiometer

- Input Ch 2 for thermocouple TC or Input Ch 2 for

3-4 wire RTD or potentiometer

Input Ch 1 for Reference Junction Compensator Option 91 or

Input Ch 1 for 3-4 wire RTD or potentiometer

Input Ch 1 for 3-4 wire RTD

+ Input Ch 1 for thermocouple TC or Input Ch 1 for

4 wire RTD or for potentiometer

- Input Ch 1 for thermocouple TC or Input Ch 1 for

3-4 wire RTD or potentiometer

+ Output Ch 1 for Current Source mode or

+ Output Ch 1 for Voltage Source mode

- Output Ch 1 for Current Source mode or

- Output Ch 1 for Voltage Source mode

+ Power Supply 12 - 24 Vdc

- Power Supply 12 - 24 Vdc

+ Output Ch 2 for Current Source mode or

+ Output Ch 2 for Voltage Source mode

- Output Ch 2 for Current Source mode or

- Output Ch 2 for Voltage Source mode

Not used

Terminal block connections

4 D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor G.M. International ISM0018-13

Parameters Table

Must

Hazardous Area/

Hazardous Locations

Device Parameters

D1072 Associated

Apparatus Parameters

Must

Hazardous Area/

Hazardous Locations

Device + Cable Parameters

Uo / Voc = 10.8 V Ui / Vmax

In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check

its suitability for the Hazardous Area/Hazardous Locations and gas group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded

by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D1072 Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device, check that

added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the effective gas

group. See parameters on enclosure side and the ones indicated in the table below:

D1072 Terminals

13 - 14 - 15 - 16



D1072 Terminals D1072 Associated

Apparatus Parameters

Ci / Ci device + C cable

(IIC-A, B)

Co / Ca = 2.134 µF

Co / Ca = 14.994 µF

Co / Ca = 65.994 µF

(IIB-C)

(IIA-D)

Ch1

9 - 10 - 11 - 12

Ch2

(IIC-A, B)

Lo / La = 468 mH

Lo / La = 1874 mH

Lo / La = 3749 mH

(IIB-C)

(IIA-D)

Li / Li device + L cable

(IIC-A, B)

Lo / Ro = 1510 µH/

Lo / Ro = 6050 µH/

Lo / Ro = 12100 µH/

(IIB-C)

(IIA-D)

Li / Ri device and

L cable / R cable

Io / Isc = 9 mA Ii/ Imax

13 - 14 - 15 - 16



Ch1

9 - 10 - 11 - 12

Ch2

Po / Po = 24 mW Pi / Pi

13 - 14 - 15 - 16



Ch1

9 - 10 - 11 - 12

Ch2

13 - 14 - 15 - 16

Ch1

9 - 10 - 11 - 12

Ch2

13 - 14 - 15 - 16

Ch1

9 - 10 - 11 - 12

Ch2

13 - 14 - 15 - 16

Ch1

9 - 10 - 11 - 12

Ch2

NOTE for USA and Canada:

IIC equal to Gas Groups A, B, C, D, E, F and G

IIB equal to Gas Groups C, D, E, F and G

IIA equal to Gas Groups D, E, F and G

When used with separate powered intrinsically safe devices, check that maximum allowable voltage (Ui/Vmax) of the D1072 Associated Apparatus are not exceeded by the safety

parameters (Uo/Voc) of the Intrinsically Safe device, indicated in the table below:

Must

Hazardous Area/

Hazardous Locations

Device Parameters

D1072 Associated

Apparatus Parameters

Ui / Vmax = 18 V Uo / Voc

D1072 Terminals

Ch1

Ch2

13 - 14 - 15 - 16

9 - 10 - 11 - 12



Ci = 6 nF, Li= 0 nH

Ch1

Ch2

13 - 14 - 15 - 16

9 - 10 - 11 - 12

For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed 1 % of the Co and Lo parameters of the Associated Apparatus (excluding the cable),

then 50 % of Co and Lo parameters are applicable and shall not be exceeded (50 % of the Co and Lo become the limits which must include the cable such that

Ci device + C cable 50 % of Co and Li device + L cable 50 % of Lo).

If the cable parameters are unknown, the following value may be used: Capacitance 60pF per foot (180pF per meter), Inductance 0.20µH per foot (0.60µH per meter).

The Intrinsic Safety Entity Concept allows the interconnection of Intrinsically Safe devices approved with entity parameters not specifically examined in combination as a system

when the above conditions are respected.

For Division 1 and Zone 0 installations, the configuration of Intrinsically Safe Equipment must be FM approved under Entity Concept (or third party approved);

for Division 2 installations, the configuration of Intrinsically Safe Equipment must be FM approved under non-incendive field wiring or Entity Concept (or third party approved).

D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/SubtractorG.M. International ISM0018-13

Function Diagram

HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,

HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,

CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,

CLASS I, ZONE 0, GROUP IIC

SAFE AREA, ZONE 2 GROUP IIC T4,

NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,

GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4

MODEL D1072D

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1

In 2

6RLmA

-V

Source I Source V

Out 2

Reference Junction

Compensator

Option 91

In 1

Reference Junction

Compensator

Option 91

MODEL D1072D

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1

6RLmA

-V

Source I Source V

Out 2

In 1

3 wire RTD4 wire RTDPot.

In 2

MODEL D1072D (Duplicator)

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1-A

6RLmA

-V

Source I Source V

Out 1-B

In 1

Reference Junction

Compensator

Option 91

6 D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor G.M. International ISM0018-13

Function Diagram

HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,

HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,

CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,

CLASS I, ZONE 0, GROUP IIC

SAFE AREA, ZONE 2 GROUP IIC T4,

NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,

GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4

MODEL D1072D (Duplicator)

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1-A

6RLmA

-V

Source I Source V

Out 1-B

In 1

3 wire RTD4 wire RTDPot.

MODEL D1072D

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1

In B

6RLmA

-V

Source I Source V

Out 2

Reference Junction

Compensator

Option 91

In A

Reference Junction

Compensator

Option 91

Adder, Subtractor, Low/High Selector

Output repeats input A, B, (A+B)/2 or A-B

MODEL D1072D

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1

6RLmA

-V

Source I Source V

Out 2

Adder, Subtractor, Low/High Selector

Output repeats input A, B, (A+B)/2 or A-B

In A

3 wire RTD4 wire RTDPot.

In B

D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/SubtractorG.M. International ISM0018-13

Function Diagram

HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC,

HAZARDOUS LOCATIONS CLASS I, DIVISION 1, GROUPS A, B, C, D,

CLASS II, DIVISION 1, GROUPS E, F, G, CLASS III, DIVISION 1,

CLASS I, ZONE 0, GROUP IIC

SAFE AREA, ZONE 2 GROUP IIC T4,

NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,

GROUPS A, B, C, D T-Code T4, CLASS I, ZONE 2, GROUP IIC T4

MODEL D1072S

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1

In 1

Reference Junction

Compensator

Option 91

MODEL D1072S

3 +

4 -

2RLmA

-V

Supply 12-24 Vdc

Source I Source V

Out 1

In 1

3 wire RTD4 wire RTDPot.

8 D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor G.M. International ISM0018-13

Non-incendive field wiring is not recognized by the Canadian Electrical Code, installation is permitted in the US only.

For installation of the unit in a Class I, Division 2 or Class I, Zone 2 location, the wiring between the control equipment and the D1072 associated apparatus shall be accomplished

via conduit connections or another acceptable Division 2, Zone 2 wiring method according to the NEC and the CEC.

Not to be connected to control equipment that uses or generates more than 250 Vrms or Vdc with respect to earth ground.

D1072 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards

(e.g. IEC/EN60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165,

ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/ NFPA 70 Section 504 and 505,

Canadian Electrical Code CEC) following the established installation rules, particular care shall be given to segregation and clear identification of I.S. conductors from non I.S. ones.

De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in Hazardous Area/Hazardous Locations or

unless area is known to be nonhazardous.

Warning: substitution of components may impair Intrinsic Safety and suitability for Division 2, Zone 2.

Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless area is known to be nonhazardous.

Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury.

The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative.

Any unauthorized modification must be avoided.

Warning

D1072 series are isolated Intrinsically Safe Associated Apparatus installed into standard EN50022 T35 DIN Rail located in Safe Area/ Non Hazardous Locations or Zone 2, Group IIC,

Temperature Classification T4, Class I, Division 2, Groups A, B, C, D, Temperature Code T4 and Class I, Zone 2, Group IIC, IIB, IIA Temperature Code T4 Hazardous Area/Hazardous

Locations (according to EN/IEC60079-15, FM Class No. 3611, CSA-C22.2 No. 213-M1987, CSA-E60079-15) within the specified operating temperature limits Tamb -20 to +60 °C,

and connected to equipment with a maximum limit for AC power supply Um of 250 Vrms.

Operation

Input channel of D1072 accepts a signal from Hazardous Area/Hazardous Locations (thermocouple, resistance thermometer, transmitting potentiometer) and converts the signal to a

0/4-20 mA or 0/1-5 V or 0/2-10 V floating output to drive a load in Safe Area/Non Hazardous Locations. Presence of supply power is displayed by a green signaling LED, integrity of field

sensor and connecting line can be monitored by a configurable burnout circuit which, if enabled, can drive output signal to upscale or downscale limit.

Burnout detection is also signaled by a red LED on the front panel and by an optocoupled transistor in common with power supply. Type D1072S has a single input and output channel,

type D1072D has double input and output channel; type D1072D can also be programmed to interface a single input and obtain dual output channel (duplicator) or configurable output

channel (outputs can repeat the corresponding inputs or be proportional to the sum or difference of the two input process variables or with low/high selector function).

D1072 Associated Apparatus

FM Approved

under Entity Concept

and non-incendive field wiring

Unclassified Locations or

Hazardous (Classified) Locations

Class I, Division 2, Groups A, B, C, D, T-Code T4

Class I, Zone 2, Group IIC, IIB, IIA, T-Code T4

FM Approved under Entity Concept,

or third party approval

Hazardous (Classified) Locations

Class I, Division 1, Groups A, B, C, D

Class II, Division 1, Groups E, F, G

Class III, Division 1

Class I, Zone 0, Group IIC, IIB, IIA

Intrinsically

Safe Equipment

Must not use or generate

more than 250 Vrms or Vdc

Control

Equipment

Unclassified Locations

Unclassified Locations or

Hazardous (Classified) Locations

Class I, Division 2, Groups A, B, C, D, T-Code T4

Class I, Zone 2, Group IIC, IIB, IIA, T-Code T4

Hazardous (Classified) Locations

Class I, Division 2, Groups A, B, C, D

Class II, Division 2, Groups E, F, G

Class III, Division 2

Class I, Zone 2, Group IIC, IIB, IIA

FM Approved under non-incendive field

wiring (permitted only for US installations),

or third party approval

Non-incendive

Equipment

Unclassified Locations

Power Supply

Must not use or generate

more than 250 Vrms or Vdc

+Control

Equipment

Intrinsically

Safe Equipment

+Control

Equipment

Control

Equipment

Power Supply

D1072 Associated Apparatus

FM Approved

under Entity Concept

and non-incendive field wiring

Non-incendive

Equipment

D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/SubtractorG.M. International ISM0018-13

Installation

D1072 series are temperature signal converter housed in a plastic enclosure suitable for installation on T35 DIN Rail according to EN50022.

D1072 unit can be mounted with any orientation over the entire ambient temperature range, see section “Installation in Cabinet” and "Installation of Electronic Equipments in Cabinet"

Instruction Manual D1000 series for detailed instructions.

D1072 temperature signal converter operates at low level measuring signals, for best performance, install it far from heat sources (heat dissipating equipment) and

wide temperature excursions, in example at the bottom of a cabinet with heat dissipating equipment, if any, at the top.

Electrical connection of conductors up to 2.5 mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit

without suffering or causing any damage (for Zone 2 or Division 2 installations check the area to be nonhazardous before servicing).

The wiring cables have to be proportionate in base to the current and the length of the cable.

On the section “Function Diagram” and enclosure side a block diagram identifies all connections.

Identify the number of channels of the specific card (e.g. D1072S is a single channel model and D1072D is a dual channel model), the function and location of each connection terminal

using the wiring diagram on the corresponding section, as an example:

Connect 12-24 Vdc power supply positive at terminal “3” and negative at terminal “4”.

For model D1072S connect positive output of channel 1 at terminal “1” and negative output at “2”.

For model D1072D in addition to channel 1 connections above, connect positive output of channel 2 at terminal “5” and negative output at “6”.

For a thermocouple temperature input, connect thermocouple positive extension wire at terminal “15”, negative and shield (if any) at terminal “16” for channel 1, and

at terminal “11” and “12” for channel 2.

Make sure that compensating wires have the correct metal and thermal e.m.f. and are connected to the appropriate thermocouple terminal, note that a wrong compensating cable type or

a swapped connection is not immediately apparent but introduces a misleading measurement error that appears as a temperature drift.

For a 3 wires thermoresistance temperature input connect thermometer wire A at terminal “16”, B and C interconnected wires at terminals “14” and “13” for channel 1 and

at terminals “12”, “10”, “9” for channel 2.

Note that for a correct line resistance compensation in case of 3 wire sensor, wire A and B should have the same resistance.

Intrinsically Safe conductors must be identified and segregated from non I.S. and wired in accordance to the relevant national/international installation standards

(e.g. EN/IEC60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines), BS 5345 Pt4, VDE 165,

ANSI/ISA RP12.06.01 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 70 Section 504 and 505,

Canadian Electrical Code CEC), make sure that conductors are well isolated from each other and do not produce any unintentional connection.

The enclosure provides, according to EN60529, an IP20 minimum degree of mechanical protection (or similar to NEMA Standard 250 type 1) for indoor installation, outdoor installation

requires an additional enclosure with higher degree of protection (i.e. IP54 to IP65 or NEMA type 12-13) consistent with the effective operating environment of the specific installation.

Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts.

If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water.

Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D1072 must be cleaned only with a damp or antistatic cloth.

Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided.

According to EN61010, D1072 series must be connected to SELV or SELV-E supplies.

Start-up

Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires, also check that Intrinsically Safe conductors

and cable trays are segregated (no direct contacts with other non I.S. conductors) and identified either by color coding, preferably blue, or by marking. Check conductors for exposed

wires that could touch each other causing dangerous unwanted shorts. Turn on power, the “power on” green led must be lit, output on each channel must be in accordance with the

corresponding input signal value and input/output chosen transfer function. If possible change the sensor condition and check the corresponding Safe Area output.

10 D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor G.M. International ISM0018-13

PPC1090 Operation

The Pocket Portable Configurator type PPC1090 is suitable to configure the “smart” barrier of D1000 series. The PPC1090 unit is not ATEX, UL or FM approved and is only to be used

in Safe Area/Non Hazardous Locations and prior to installation of the isolator and prior to connection of any I.S. wiring. Do not use PPC1090 configurator in Hazardous Area/Hazardous

Locations. The PPC1090 configurator is powered by the unit (no battery power) when the telephone jack is plugged into the barrier (RJ12 6 poles connector type with 1:1 connection).

It has a 5 digit display, 4 leds and four push buttons with a menu driven configuration software and can be used in Safe Area/Non Hazardous Locations without any certification because

it plugs into the non intrinsically safe portion of circuit.

PPC1090 Configuration

The configuration procedure follows a unit specific menu.

The display shows the actual menu item, the led shows the channel configured and the push button actuates as “Enter”, “Select”, “Down” and “Up” key.

The “Enter” key is pressed to confirm the menu item, the “Select” key is pressed to scroll the menu item, the “Down” and “Up” keys are pressed to decrement or increment the numeric

value of menu item. The “Up” key is also pressed to decrement the menu level. When the PPC1090 is plugged into the unit, the display shows the barrier model (first level menu).

Then press the “Enter” key to the second level menu and the “Select” key to scroll the menu voice. When the selected menu item is displayed press the “Enter” key to confirm the choice.

Follow this procedure for every voice of the menu. When a numeric menu item is to be changed, press the “Select” key to highlight the character and then the “Up” and “Down” keys to

select the number; confirm the modification with the “Enter” key. To return to a higher level menu press the “Up” key.

Any orientation Vertical Horizontal

Installation of Multiple units with DIN-rail Bus

Single unit

Installation

Type of Isolator

Power Dissipation of D1072 Isolators

Section “Technical Data” of D1072 isolator specifies the current consumption (maximum current from the nominal power supply, typical 24 Vdc, in normal operation); this data serves to

dimension the current rating of the power supply unit. Section “Technical Data” indicates also the maximum power consumption (maximum power required from the power supply in the

worst (abnormal) operating conditions like for example supply voltage at 30 Vdc, short circuit on the outputs and on the inputs terminals. The power dissipated Pd inside the enclosure for

analog signal isolators is: Pd = Current Consumption (A) * Supply Voltage (V) - Power Dissipated into the input/output loads

Analog signal isolators have higher dissipation than digital signal isolators, in addition 2 channels barriers (D1072D) have higher dissipation than single channel units (D1072S).

In analog signal isolators each transmitter requires and dissipates 15 V * 0.02 A = 0.3 W. Usually the loads outside the isolator dissipate 1/3 of the total power used.

Isolators are not running at the maximum current all at the same time, the average power consumption of a multitude of isolators can be considered to be only 70 % of the value obtained

from the section “Technical Data”. Considering the 1/3 load power and the 70 % above discussed, the power effectively dissipated internally by the isolators can therefore become ½ of

the actual power delivered by the power supply. Digital barriers dissipate all the supply power inside the enclosure consequently the total power dissipation into a cabinet, with mixed

analog and digital barriers, is determined by the number of channels more than by the number of isolator enclosures. The following tables give advises for the DIN rail orientation

(vertical or horizontal) of the barriers mounting, D1072D (double channel) and D1072S (single channel) isolators, installed on DIN rail, bus or custom board assembly.

A) Cabinet with Natural Ventilation

Maximum recommended ambient temperature in °C depending on barrier type and installation method:

Installation in Cabinet

Vertical Horizontal

Installation on Custom Boards

B) Cabinet with Forced Ventilation

Maximum recommended ambient temperature in °C depending on barrier type and installation method:

Any orientation Vertical Horizontal

Installation of Multiple units with DIN-rail Bus

Single unit

Installation

Type of Isolator

60°C 40°C 45°C

Vertical Horizontal

Installation on Custom Boards

45°C 50°C

D1072S

60°C 30°C 35°CD1072S

60°C Not recommended (1) 30°CD1072D

35°C 40°C

30°C 35°C

(1) Installation is not recommended since it would significantly shorten the units life and increase the probability of failures.

60°C 40°C 45°C 45°C 50°CD1072D

Menu item description D1072S or D1072D

1) D1072S or D1072D [1 Level Menu]

Displays Model D1072S single channel type or D1072D dual channel type. Press “Enter” key to second level menu.

2) CF/CF 1 or CF 2 [2 Level Menu]

Displays the parameters configuration menu. Press “Enter” key to configure the functional parameters, press the “Select” key to the next menu level item or “Up” key to return to

first level.

3) In/In 1 or In 2 [2 Level Menu]

Displays the input variable monitoring. Press “Enter” to display the current input value reading, press the “Select” key to the next menu level item or “Up” key to return to first level.

4) Out/Out 1 or Out 2 [2 Level Menu]

Displays the analog output variable monitoring. Press “Enter” to display the current output value reading, press the “Select” key to the next menu level item or “Up” key to return

to first level.

D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/SubtractorG.M. International ISM0018-13

D1072S Menu D1072D Menu 5) Sens [3 Level Menu]

Displays the input sensor type configuration. Press “Enter” to set the input

sensor, press the “Select” key to the next menu level item or “Up” key to

return to second level. If you pressed “Enter” key, you can choose between

26 different sensors; press “Select” key to change the input sensor and then

the “Enter” key to confirm the choice. The input sensors are:

Tc B Thermocouple type B, -10 to +1800°C range

Tc E Thermocouple type E, -250 to +1000°C range

Tc J Thermocouple type J, -200 to +750°C range

Tc K Thermocouple type K, -250 to +1350°C range

Tc L Thermocouple type L, -200 to +800°C range

Tc N Thermocouple type N, -200 to +1300°C range

Tc R Thermocouple type R, -50 to +1750°C range

Tc S Thermocouple type S, -50 to +1750°C range

Tc T Thermocouple type T, -250 to +400°C range

Tc U Thermocouple type U, -200 to +400°C range

Tc LR Thermocouple type LR (russian standard),

-200 to +800°C range

Pt 100 Thermoresistance Pt 100 with 0.385 coefficient,

-200 to +850°C range

PP 100 Thermoresistance Pt 100 with 0.392 coefficient,

-200 to +625°C range

M 100 Thermoresistance Pt 100 with 0.391 coefficient

(russian standard), -200 to +650°C range

M 50 Thermoresistance Pt 50 with 0.391 coefficient

(russian standard), -200 to +650°C range

Ni 100 Thermoresistance Ni 100 , -50 to +180°C range

Ni 120 Thermoresistance Ni 120 , (russian standard),

-75 to +300°C range

CU 100 Thermoresistance Copper 100 (russian standard),

-50 to +200°C range

CU 53 Thermoresistance Copper 53 (russian standard),

-50 to +180°C range

CU 50 Thermoresistance Copper 50 (russian standard),

-50 to +200°C range

Pot Potentiometer, 0 to 100% range

E dc mV dc input from externally powered transmitter,

-20 to +85mV range

Pt 200 Thermoresistance Pt 200 with 0.385 coefficient,

-150 to +400°C range

Pt 300 Thermoresistance Pt 300 with 0.385 coefficient,

-150 to +250°C range

Tc A1 Thermocouple type A1 (russian standard),

-10 to +2500°C range

Tc A2 Thermocouple type A2 (russian standard),

-10 to +1800°C range

Tc A3 Thermocouple type A3 (russian standard),

-10 to +1800°C range

Tc S1 Thermocouple type S (russian standard),

-50 to +1600°C range

CU 46 Thermoresistance Copper 46 (russian standard),

-200 to +650°C range

6) Lead [3 Level Menu]

Displays the input sensor connection type configuration for thermoresistance

sensor. Press “Enter” to set the input connection type, press the “Select” key

to the next menu level item or “Up” key to return to second level.

If you pressed “Enter” key, you can choose between 2 different sensor

connection type; press “Select” key to change the input connection and then

the “Enter” key to confirm the choice. The input connection types are:

3 ter 3 wire connection type thermoresistance

4 ter 4 wire connection type thermoresistance

7) CJ Typ [3 Level Menu]

Displays the reference junction compensation type configuration for thermo-

couple sensor. Press “Enter” to set the input compensation type, press the

“Select” key to the next menu level item or “Up” key to return to second

level. If you pressed “Enter” key, you can choose between 2 different sensor

compensation types; press “Select” key to change the type and then the “Enter” key to confirm the choice. The input compensation types are:

CJ Aut automatic compensation of ambient temperature (via option 91 thermoresistance sensor)

CJ Set fixed ambient temperature compensation, value is setted by CJ Ref menu item (do not require option 91 thermoresistance sensor)

8) CJ Ref [3 Level Menu]

Displays the ambient temperature compensation value configuration for thermocouple sensor. Press “Enter” to set the value, press the “Select” key to the next menu level item

or “Up” key to return to second level. If you pressed “Enter” key, you can set the compensation value; press the “Select” key to highlight the character you want to change and

then the “Up” and “Down” keys to select the number; confirm the modification with the “Enter” key. The value is settable from –60 to +100 °C.

9) Rt Lin [3 Level Menu]

Displays the thermoresistance compensation value configuration for thermoresistance sensor. Press “Enter” to set the value, press the “Select” key to the next menu level item

or “Up” key to return to second level. If you pressed “Enter” key, you can set the compensation value; press the “Select” key to highlight the character you want to change and

then the “Up” and “Down” keys to select the number; confirm the modification with the “Enter” key. The value is settable from –5 to +20 

10) Out [3 Level Menu]

Displays the analog output type configuration. Press “Enter” to set the analog output type and range, press the “Select” key to the next menu level item or “Up” key to return to

second level. If you pressed “Enter” key, you can choose between 6 different output types; press “Select” key to change the output type and range and then the “Enter” key to

confirm the choice. The output types are:

4-20 4 to 20 mA current output 1-5 1 to 5 V voltage output 2-10 2 to 10 V voltage output

0-20 0 to 20 mA current output 0-5 0 to 5 V voltage output 0-10 0 to 10 V voltage output

12 D1072 - SIL 2 Temperature Signal Converter, Duplicator, Adder/Subtractor G.M. International ISM0018-13

PPC1092, SWC1090 Configuration

INPUT SECTION:

Sensor: input sensor type

TC A1 thermocouple to STI90, GOST R8.585 2001 range from –10 to +2500 °C

TC A2 thermocouple to STI90, GOST R8.585 2001 range from –10 to +1800 °C

TC A3 thermocouple to STI90, GOST R8.585 2001 range from –10 to +1800 °C

TC B thermocouple to STI90, NBS125, GOST R8.585 2001

range from +50 to +1800 °C

TC E thermocouple to STI90, NBS125, GOST R8.585 2001

range from –250 to +1000 °C

TC J thermocouple to STI90, NBS125, GOST R8.585 2001

range from –200 to +750 °C

TC K thermocouple to STI90, NBS125, GOST R8.585 2001

range from –250 to +1350 °C

TC L thermocouple to SIPT68, DIN43710 range from –200 to +800 °C

TC Lr thermocouple to STI90, GOST R8.585 2001 range from –200 to +800 °C

TC N thermocouple to STI90, NBS121, GOST R8.585 2001

range from –250 to +1300 °C

TC R thermocouple to STI90, NBS125, GOST R8.585 2001

range from –50 to +1750 °C

TC S thermocouple to STI90, NBS125, GOST R8.585 2001

range from –50 to +1750 °C

TC S1 thermocouple type S1 to SIPT68, russian range from –50 to +1600 °C

TC T thermocouple to STI90, NBS125, GOST R8.585 2001

range from –250 to +400 °C

TC U thermocouple to SIPT68, DIN43710 range from –200 to +400 °C

Pt 100 thermoresistance α=385 to SIPT68, IEC751 range from –200 to +850°C

Pt 200 thermoresistance α=385 to SIPT68, IEC751 range from –150 to +400°C

Pt 300 thermoresistance α=385 to SIPT68, IEC751 range from –150 to +250°C

Pp 100 thermoresistance α=392 to SIPT68, ANSI range from –200 to +625 °C

Pi 500 thermoresistance α=391 to SIPT68, russian range from –200 to +75 °C

Pi 100 thermoresistance α=391 to SIPT68, russian range from –200 to +650 °C

Pi 50 thermoresistance α=391 to SIPT68, russian range from –200 to +650 °C

Ni 100 thermoresistance to SIPT68, DIN43760 range from –50 to +180 °C

Ni 120 thermoresistance α=672 to SIPT68, russian range from –75 to +300 °C

Cu 100 thermoresistance to SIPT68, russian range from –50 to +200 °C

Cu 53 thermoresistance to SIPT68, russian range from –50 to +180 °C

Cu 50 thermoresistance to SIPT68, russian range from –50 to +200 °C

Cu 46 thermoresistance to SIPT68, russian range from –200 to +650 °C

Pot 3 wires transmitting potentiometer, 50 to 20 K, range from 0 to 100%

E DC millivolt signal range from –20 to +85 mV

Lead: input sensor connection type (thermoresistance only)

3 wire 3 wires connection type

4 wire 4 wires connection type

Downscale: input value of measuring range corresponding to defined low output value.

Upscale: input value of measuring range corresponding to defined high output value.

Cold Junction: reference junction compensation type (thermocouple only)



Automatic

ambient temperature compensation automatic by OPT91 sensor

Fixed programmable temperature compensation at fixed temperature

CJ Reference: temperature compensation value (Cold Junction type Fixed only),

range from –60 to +100 °C.

RTD line resist: line resistance error compensation value (thermoresistance only),

range from –5 to +20 .

INPUT TAG SECTION:

1: first channel tag

2: second channel tag

Each channel has independent configurations.

OUTPUT SECTION:

Output: analog output type

4-20 mA current output range from 4 to 20 mA

0-20 mA current output range from 0 to 20 mA

1-5 V voltage output range from 1 to 5 V

0-5 V voltage output range from 0 to 5 V

2-10 V voltage output range from 2 to 10 V

0-10 V voltage output range from 0 to 10 V

Burnout: analog output burnout state

None burnout function is disabled;

analog output represents the input measure as configured

Downscale analog output is forced at mA Burnout or V Burnout lower value

Upscale analog output is forced at mA Burnout or V Burnout higher value

Function: analog output function

Ch. A analog output represents input of first channel

Ch. B analog output represents input of second channel

Add analog output represents the sum of the two input channels: (A+B)/2

Sub analog output represents the difference of the two input channels: A-B

High Ch analog output represents the higher of the two input channels

Low Ch analog output represents the lower of the two input channels

Output Limits: current or voltage analog output normal working range limits or

burnout detection range limits:

mA working: current analog output range in normal working condition.

mA Burnout: current analog output lower and higher value for burnout signalation.

V working: voltage analog output range in normal working condition.

V Burnout: voltage analog output lower and higher value for burnout signalation.

Each channel has independent configurations.

11) Func [3 Level Menu]

Displays the analog output function type configuration. Press “Enter” to set the analog output function type, press the “Select” key to the next menu level item or “Up” key to

return to second level. If you pressed “Enter” key, you can choose between 6 different output function types; press “Select” key to change the output type and then the “Enter”

key to confirm the choice. The output function types are:

CH A output follows the first channel input

CH B output follows the second channel input

Add output follows the sum of the two input channels (A+B/2)

Sub output follows the difference of the two input channels

HI CH output follows the higher of the two input channels

LO CH output follows the lower of the two input channels

12) Dn Sc [3 Level Menu]

Displays the input low scale configuration. Press “Enter” to set the low scale input value, press the “Select” key to the next menu level item or “Up” key to return to second level.

If you pressed “Enter” key, you can set the low input value; press the “Select” key to highlight the character you want to change and then the “Up” and “Down” keys to select the

number; confirm the modification with the “Enter” key. The value is settable over the entire range of the sensor as specified.

13) Up Sc [3 Level Menu]

Displays the input high scale configuration. Press “Enter” to set the high scale input value, press the “Select” key to the next menu level item or “Up” key to return to second

level. If you pressed “Enter” key, you can set the high input value; press the “Select” key to highlight the character you want to change and then the “Up” and “Down” keys to

select the number; confirm the modification with the “Enter” key. The value is settable over the entire range of the sensor as specified.

14) Burn [3 Level Menu]

Displays the burnout configuration. Press “Enter” to set the burnout condition, press the “Select” key to the next menu level item or “Up” key to return to second level. If you

pressed “Enter” key, you can choose between 3 different burnout conditions; press “Select” key to change the burnout and then the “Enter” key to confirm the choice.

The condition types are: