GMC 2005 Defens User manual

Preface Preface 1
2005 General Motors LSSV/EMP Trucks
Parts Manual Supplement
This manual provides information on replacement military parts for the 2005 GM LSSV Base Pickup, Crew Cab and
extended cab vehicles.
All information, illustrations and specifications in this manual are based on the latest product information available at the
time of publication approval. General Motors reserves the right to make changes at any time without notice.
Published by
GM Defense Military Trucks
General Motors Corporation
Detroit, Michigan 48265-1000
©2005 GENERAL MOTORS CORPORATION ALL RIGHTS RESERVED
The information cutoff date is 11/7/2005 LITHO IN U.S.A.
PART NO. LSSVPM05
No part of this manual may be reproduced, stored in any retrieval system, or transmitted in any form or by any means
(including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of
General Motors Corporation. This applies to all text, illustrations and tables.

Preface 2 Preface
General Motors LSSV/EMP Trucks Parts Manual Supplement
This format allows you to compare the parts usage on LSSV pickup models. Consult the illustrations when ordering
parts so you are sure to get the part required.
The following is the table used for each parts illustration. The “Item No.” column correlates with the item/callout number
in the illustration. The “Parts Description” column describes each of the items called out on the illustration. The “Parts
No.” column is to be used for reference when ordering the particular part. The “# of Parts Required” column is the
number of the parts required for that particular item number on the illustration.
Item Parts Description Part No. # Required
Views shown in this manual are for replacement part(s) identification or modification and are not intended to repair the
vehicle. For replacement part procedures, refer to the 2005 LSSV/EMP Trucks Service Manual Supplement. Eight digit
numbers are available from an authorized GM dealership. All other numbers listed in the manual are available through
GM Defense Military Trucks Division. Refer to contact information when ordering parts.
General Motors Defense Military Trucks
Contact Information
Online:
www.gm-defense.com

Table of Contents Table of Contents 1
2005 GM Defense LSSV Military Truck Parts Manual
Table of Contents
Section 00 ............................................. General Information
Section 01 ............................................. Front/Rear Suspension
Section 02 ............................................. Tires and Wheels
Section 03 ............................................. Engine
Section 04 ............................................. Engine Electrical
Section 05 ............................................. Body Front End
Section 06 ............................................. Body Rear End
Section 07 ............................................. Bumpers
Section 08 ............................................. Frame and Underbody
Section 09 ............................................. Interior Trim
Section 10 ............................................. Lighting Systems
Section 11 ............................................. Seats Covers
Section 12 ............................................. Vent Filters
Section 13 ............................................. Wiring Systems 24V

2 Table of Contents Table of Contents
2005 GM Defense LSSV Military Truck Parts Manual
BLANK

General Information Table of Contents 00-1
2005 GM Defense LSSV Military Truck Parts Manual
Section 00
General Information
Owners Manual Supplement..................00-3
Service Manual Supplement ..................00-4
Accessory Panel Switch Decals ............00-5
Altered Vehicle Decal .............................00-6
24V Battery Caution Decal .....................00-7
Vehicle Load Disconnect Caution
Decal ........................................................00-8
Vehicle Load Disconnect Caution
Decal (Ambulance Body)........................00-9
Topper Switch Decal (Exterior) ........... 00-10
Hitch Certification Decal...................... 00-11
Air Conditioning Decal (Ambulance
Body) ..................................................... 00-12
Paint Colors .......................................... 00-13
Shipping and Vehicle Data Plate......... 00-14

00-2 Table of Contents General Information
2005 GM Defense LSSV Military Truck Parts Manual
BLANK

General Information General Information 00-3
2005 GM Defense LSSV Military Truck Parts Manual
Owners Manual Supplement
Item Parts Description Part No. # Required
1 Manual, Owners Supplement LSSVOM05 1

00-4 General Information General Information
2005 GM Defense LSSV Military Truck Parts Manual
Service Manual Supplement
Item Parts Description Part No. # Required
1 Manual, Service Supplement LSSVSM05 1
Note: Military Replacement Parts Only.

General Information General Information 00-5
2005 GM Defense LSSV Military Truck Parts Manual
Accessory Panel Switch Decals
Item Parts Description Part No. # Required
1 Decal, Blackout (B/O) Switch TX017035 1
2 Decal, Topper Switch ANA62288 1

00-6 General Information General Information
2005 GM Defense LSSV Military Truck Parts Manual
Altered Vehicle Decal
Item Parts Description Part No. # Required
1 Decal, Altered Vehicle 1030 1

General Information General Information 00-7
2005 GM Defense LSSV Military Truck Parts Manual
24V Battery Caution Decal
Item Parts Description Part No. # Required
1 Decal, 24 Volt Battery Caution TX182014 1

00-8 General Information General Information
2005 GM Defense LSSV Military Truck Parts Manual
Vehicle Load Disconnect Caution Decal
Item Parts Description Part No. # Required
1 Decal, Vehicle Load Disconnect Caution AKJ85343 1

General Information General Information 00-9
2005 GM Defense LSSV Military Truck Parts Manual
Vehicle Load Disconnect Caution Decal (Ambulance Body)
Item Parts Description Part No. # Required
3 Decal, Vehicle Load Disconnect Switch ANB49255 1

00-10 General Information General Information
2005 GM Defense LSSV Military Truck Parts Manual
Topper Switch Decal (Exterior)
Item Parts Description Part No. # Required
1 Decal, Topper Switch ANA62288 1

General Information General Information 00-11
2005 GM Defense LSSV Military Truck Parts Manual
Hitch Certification Decal
Item Parts Description Part No. # Required
1 Decal, Hitch Certification (12,000 lb) ANB48336 1
ⒶRear Bumper

00-12 General Information General Information
2005 GM Defense LSSV Military Truck Parts Manual
Air Conditioning Decal (Ambulance Body)
Item Parts Description Part No. # Required
1 Decal, Air Conditioning 09-000-035 1

General Information General Information 00-13
2005 GM Defense LSSV Military Truck Parts Manual
Paint Colors
Item Parts Description Part No. # Required
1 Paint, Forest Green CA 8211/
I5086
1 Paint, Desert Tan 8211/
I07036MPY228
PPG PR C – Desoto Replacement Coatings
Phone # US: 818-549-7979

00-14 General Information General Information
2005 GM Defense LSSV Military Truck Parts Manual
Shipping and Vehicle Data Plate
Item Parts Description Part No. # Required
1 Plate, Shipping (K25903) + MNB ANB42089 1
1 Plate, Shipping (K25903) + MNB + PUC ANB42090 1
1 Plate, Shipping (K25903) + MNB + APF ANB42091 1
1 Plate, Shipping (K25943) + MNB ANB42093 1
1 Plate, Shipping (K25943) + MNB + PUC ANB42094 1
1 Plate, Shipping (K25943) + MNB + PUC ANB42094 1
1 Plate, Shipping (K25943) + MNB + APF ANB42095 1
1 Plate, Shipping (K25743) + MNB ANB42096 1
1 Plate, Shipping (K25743) + MNB + PUC ANB42097 1
1 Plate, Shipping (K25743) + MNB + APF ANB42098 1
1 Plate, Shipping (K25903) + MNB + EM7 ANB42100 1
1 Plate, Shipping (K25903) + MNB + EM7 + PUC ANB42102 1
1 Plate, Shipping (K25903) + MNB + EM7 + APF ANB42103 1
1 Plate, Shipping (K25943) + MNB + EM7 ANB42105 1
1 Plate, Shipping (K25943) + MNB + EM7 + PUC ANB42106 1
1 Plate, Shipping (K25943) + MNB + EM7 + APF ANB42107 1
1 Plate, Shipping (K25743) + MNB + EM7 ANB42108 1
1 Plate, Shipping (K25743) + MNB + EM7 + PUC ANB42109 1
1 Plate, Shipping (K25743) + MNB + EM7 + APF ANB42110 1
2 Plate, Data TX181623 1
3 Rivet, Dome Head TX016131 4
Note: 4 Rivets required for each plate.

Front/Rear Suspension Table of Contents 01-1
2005 GM Defense LSSV Military Truck Parts Manual
Section 01
Front/Rear Suspension
Front Shock Absorber............................01-3
Front Jounce Shock ...............................01-4
Front Jounce Shock Components.........01-5
Front Jounce Control Arm .....................01-6
Rear Shock Absorber.............................01-7
Rear Shock Protection Cover –
Right........................................................01-8
Rear Shock Protection Cover – Left.....01-9
Rear Jounce Shock..............................01-10
Rear Jounce Shock Components.......01-11