GMI Tricon User manual

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
Termination Boards for Tricon & Tricon CX
Termination Boards for Tricon & Tricon CX
INSTRUCTION MANUAL

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
2
This instruction manual refers to the following termination boards that can be connected to the Tricon and Tricon CX systems:
Power supplies and faults
For the following termination boards:
TBE-D5016-TRI-001;
TBE-D5016-TRI-002;
TBE-D5016-TRI-003;
TBE-D5016-TRI-004;
TBE-D5016-TRI-005;
TBE-D5016-TRI-006;
TBE-D5016-TRI-007;
TBE-D5016-TRI-008;
TBE-D5016-TRI-009;
TBE-D5016-TRI-011;
TBE-D5016-TRI-012;
TBE-D5008-TRI-001.
Redundant power supply connections and LED indications
are shown here below.
LED Signaling:
Meaning of LEDs on termination boards:
TAG LED COLOR MEANING
PWR 1 On GREEN The LED is on when the PWR 1 is within range
PWR 2 On GREEN The LED is on when the PWR 2 is within range
PWR 1 Fault RED The LED is on when the PWR 1 is out of range
PWR 2 Fault RED The LED is on when the PWR 2 is out of range
Cumulative Fault RED The LED is on when at least one connected
module returns a fault
Alarm contact:
Alarm contact is closed in normal operation, while it opens in case of any fault.
MODEL TRICON SYSTEM TRICON CX SYSTEM PAGE
TBE-D5016-TRI-001 8
TBE-D5016-TRI-002 11
TBE-D5016-TRI-003 14
TBE-D5016-TRI-004 18
TBE-D5016-TRI-005 21
TBE-D5016-TRI-006 24
TBE-D5016-TRI-007 28
TBE-D5016-TRI-008 31
TBE-D5016-TRI-009 35
TB-D5016-TRI-010 / TBE-D5016-TRI-010 39
TBE-D5016-TRI-011 42
TBE-D5016-TRI-012 46
TBE-D5008-TRI-001 50
Alarm contact
24 Vdc PWR 1
24 Vdc PWR 2
PWR 2 On LED (green)
PWR 2 Fault LED (red)
PWR 1 On LED (green)
PWR 1 Fault LED (red)
Cumulative Fault
LED (red)
PWR 1 Fuse
PWR 2 Fuse ...
For the following termination board:
TB-D5016-TRI-010 / TBE-D5016-TRI-010.
Redundant power supply connections and LED indications are shown here below.
LED Signaling:
Meaning of LEDs on termination boards:
TAG LED COLOR MEANING
PWR 1 GREEN The LED is on when the PWR 1 is present
PWR 2 GREEN The LED is on when the PWR 2 is present
PWR 1 LED (green)
...
PWR 2 LED (green)
PWR 1 Fuse
PWR 2 Fuse
24 Vdc PWR 1 24 Vdc PWR 2

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 3
Warning
Termination Boards are installed onto standard EN/IEC60715 TH 35 DIN-Rail located in Safe Area or Zone 2, Group IIC, Temperature T4 Hazardous Area within the specified operating
temperature limits Tamb -40 to +70 °C. Termination Boards must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international
installation standards (e.g. EN/IEC60079-14 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)), following the
established installation rules. De-energize power source (turn off power supply voltage) before plugging or unplugging the terminal blocks when installed in Hazardous Area or unless
area is known to be nonhazardous.
Warning: substitution of components may impair suitability for Zone 2/Division 2. Avertissement: la substitution des composants peut nuire à l’aptitude à la Zone 2/Div. 2.
Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless area is known to be nonhazardous.
Danger d'Explosion: pour prévenir une inflammation de l'atmosphère inflammable ou combustible, couper l'alimentation avant de réparer à moins de savoir que
l'emplacement n'est pas dangereux.
Failure of a proper installation or use of the equipment may risk to damage the unit or severe personal injury.
Termination boards cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided.
Start-up
Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity.
Check conductors for exposed wires that could touch each other causing dangerous unwanted shorts.
Turn on power, the “PWR 1” and/or “PWR 2” green LED must be lit.

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
4
DIN-Rail clip installation on termination board enclosure
For termination board with 1x or 2 x Plastic DIN-Rail clips TBE-FIX-PL-001, extract each clip and related instruction sheet from plastic bag. Follow the instruction sheet and the following
figures to change lever position (from default to specific for TBE-D50xx-TRI-xxx) on each clip:
Default position Instruction sheet Changing lever position Specific position for TBE-D50xx-TRI-xxx
For the termination boards TB-D5016-TRI-010 and TBE-D5016-TRI-010, place the enclosure as shown in the following figures and fix each Plastic or Metal DIN-Rail clip to enclosure
by 2 x M3 (10 mm) screws included on TBE-FIX set:
With 2 x Plastic DIN-Rail clips TBE-FIX-PL-001
With 2 x Metal DIN-Rail clips TBE-FIX-MT-001
For the termination boards TBE-D5016-TRI-001, TBE-D5016-TRI-002, TBE-D5016-TRI-003, TBE-D5016-TRI-004, TBE-D5016-TRI-005, TBE-D5016-TRI-006, TBE-D5016-TRI-007,
TBE-D5016-TRI-008, TBE-D5016-TRI-009, TBE-D5016-TRI-011 and TBE-D5016-TRI-012, place the enclosure as shown in the following figures and fix each Plastic or Metal DIN-Rail
clip to enclosure by 2 x M3 (10 mm) screws included on TBE-FIX set:
With 2 x Plastic DIN-Rail clips TBE-FIX-PL-001
With 2 x Metal DIN-Rail clips TBE-FIX-MT-001
On TBE enclosure must be installed 1 or 2 DIN-Rail clips (according to the model) to be chosen between two possible versions: TBE-FIX-PL-001 (Plastic) or TBE-FIX-MT-001 (Metal).
On TBE order, customer can add TBE-MNT-001 code (for each DIN-Rail clip) to request DIN-Rail clip factory mounting. Otherwise, customer follows DIN-Rail clip installation procedure.

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 5
DIN-Rail clip installation on termination board enclosure
For the termination board TBE-D5008-TRI-001, place the enclosure as shown in the following figures and fix Plastic or Metal DIN-Rail clip to enclosure by 2 x M3 (10 mm) screws
included on TBE-FIX set:
With 1 x Plastic DIN-Rail clip TBE-FIX-PL-001
With 1 x Metal DIN-Rail clip TBE-FIX-MT-001
TBE with Conformal Coating
On TBE order, customer can add one of the following codes to request Conformal Coating applied on TBE by factory process:
1) TBE-CTG-001 code for TBE-D5008-TRI-001;
2) TBE-CTG-002 code for TBE-D5016-TRI-001, TBE-D5016-TRI-003, TBE-D5016-TRI-004, TBE-D5016-TRI-006, TBE-D5016-TRI-007, TBE-D5016-TRI-008, TBE-D5016-TRI-009,
TBE-D5016-TRI-010, TBE-D5016-TRI-011, TBE-D5016-TRI-012;
3) TBE-CTG-003 code for TBE-D5016-TRI-002, TBE-D5016-TRI-005.

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
6
Models mounting and removing
Mounting:
To mount termination board on 35 mm DIN-Rail, hook one side of the mounting foot over
the rail’s lip and press the Termination Board down firmly until fixed (see Fig.1).
Removing:
To remove a termination board from the mounting rail, insert a blade screwdriver in the
mounting foot and lever (see Fig. 2).
Fig. 1
Push to
engage
Overall dimensions
For the following termination board:
TB-D5016-TRI-010 / TBE-D5016-TRI-010.
125 [4.9”]29 [1.1”]
154 [6.0”]
With 2 x Plastic DIN-Rail clips TBE-FIX-PL-001, with all dimensions are expressed in millimeters [inches] - only for TBE-D5016-TRI-010:
67 [2.6”] 67 [2.6”]
210 [8.3”]
12 [0.5”]
74 [2.9”]
96 [3.8”]
170 [6.7”]
125 [4.9”]25 [1.0”]
150 [5.9”]
With 2 x Metal DIN-Rail clips TBE-FIX-MT-001, with all dimensions are expressed in millimeters [inches]:
33 [1.3”] 33 [1.3”]
210 [8.3”]
12 [0.5”]
74 [2.9”]
96 [3.8”]
170 [6.7”]
Fig. 2
Pull the termination board upwards
and remove from DIN-Rail
For termination board with 1 x or 2 x Plastic DIN-Rail clips TBE-FIX-PL-001:
Mounting:
To mount termination board on 35 mm DIN-Rail, hook one side of the mounting foot over
the rail’s lip and press the Termination Board down firmly until fixed (see Fig.3).
Removing:
To remove a termination board from the mounting rail, insert a blade screwdriver in the
mounting foot and lever (see Fig. 4).
For termination board with 1 x or 2 x Metal DIN-Rail clips TBE-FIX-MT-001:
Fig. 4
Pull the termination board upwards
and remove from DIN-Rail
Push to
engage
Fig. 3

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 7
Overall dimensions
For the following termination boards:
TBE-D5016-TRI-001;
TBE-D5016-TRI-002 (overall dimensions and DIN-Rail clip quantity are the same for Part A and Part B of this model);
TBE-D5016-TRI-003;
TBE-D5016-TRI-004;
TBE-D5016-TRI-005 (overall dimensions and DIN-Rail clip quantity are the same for Part A and Part B of this model);
TBE-D5016-TRI-006;
TBE-D5016-TRI-007;
TBE-D5016-TRI-008;
TBE-D5016-TRI-009;
TBE-D5016-TRI-011;
TBE-D5016-TRI-012.
125 [4.9”]29 [1.1”]
154 [6.0”]
With 2 x Plastic DIN-Rail clips TBE-FIX-PL-001, with all dimensions are expressed in millimeters [inches]:
73 [2.9”] 73 [2.9”]
240 [9.4”]
12 [0.5”]
74 [2.9”]
106 [4.2”]
180 [7.1”]
125 [4.9”]25 [1.0”]
150 [5.9”]
With 2 x Metal DIN-Rail clips TBE-FIX-MT-001, with all dimensions are expressed in millimeters [inches]:
39 [1.5”] 39 [1.5”]
240 [9.4”]
12 [0.5”]
74 [2.9”]
106 [4.2”]
180 [7.1”]
For the following termination board:
TBE-D5008-TRI-001.
With 1 x Plastic DIN-Rail clip TBE-FIX-PL-001: With 1 x Metal DIN-Rail clip TBE-FIX-MT-001:
All dimensions are expressed in millimeters [inches]
12 [0.5”]
74 [2.9”]
106 [4.2”]
180 [7.1”]
89 [3.5”] 51 [2.0”]
140 [5.5”]
125 [4.9”]
25 [1.0”]
150 [5.9”]
12 [0.5”]
74 [2.9”]
106 [4.2”]
180 [7.1”]
85 [3.3”]
55 [2.2”]
140 [5.5”]

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
8
Supply:
24 Vdc nom (20 to 30 Vdc) reverse polarity protected, double terminal blocks for
redundant power supply, with OR diodes to mix supply voltages.
Max allowed current consumption: 1.5 A (as total supply).
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Protection fuse: 4 A time lag.
Fault detection:
The on-board diagnostic monitors both power supplies integrity and the module
cumulative fault. Any malfunction is reported by deactivating a solid-state relay and
activating the corresponding LEDs.
Alarm is issued if:
1) Power supply 1 or 2 < 17 Vdc or
2) Power supply 1 or 2 > 33 Vdc or
3) Module cumulative fault ON.
Alarm is removed if:
1) 20 Vdc < Power supply 1 and 2 < 30 Vdc and
2) No module cumulative fault.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Output rating: 100 mA 35 V (≤1 V voltage drop)
I/O Card Interface:
Connection:
1 x ELCO 8016, 56 poles receptacle connector (require male mating connector).
Connector Keys: CON1, Large Key pos.5, Small Key pos.1.
Board configuration: TBE n.1 (1-32ch.), J21 in 2-3 and J22 in 2-3.
TBE n.2 (33-64ch.), J21 in 1-2 and J22 in 1-2.
Cable: system cable 4000206-5xx.
HART Mux Interface:
Connection: 2 x 34-poles receptacle connector (require female mating connector).
Cable: flat cable CABF032.
Compatibility:
CE mark compliant, conforms to Directive:
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C,
relative humidity max 90 % non condensing, up to 35 °C.
Max altitude: 2000 m a.s.l.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3G Ex ec IIC T4 Gc
IECEx: Ex ec IIC T4 Gc
Approvals:
IMQ 19 ATEX 073 X conforms to EN60079-0, EN60079-7.
IECEx IMQ 19.0013X conforms to IEC60079-0, IEC60079-7.
TUV Certificate No. C-IS-272994-01 SIL 3 conforms to IEC61508:2010 Ed. 2.
SIL 3 Functional Safety TÜV Certificate conforms to IEC61508:2010 Ed.2,
for Management of Functional Safety.
Mounting:
Hardware included for mounting on single DIN rail 35 mm.
Weight: about 700 g (excluding modules).
Location: installation in Safe Area or Zone 2, Group IIC T4.
Dimensions: Width 240 mm, Depth 180 mm, Height 154 mm.
General description:
This Termination Board with Enclosure (TBE) provides direct connection between
the I/O Card of the system and D5000 / D6000 Series modules.
The Intrinsically Safe protection and signal isolation between Safe and Hazardous Area,
is provided by D5000 Series Associated Apparatus. The 24 Vdc Power Supply of the
TBE is connected to two plug-in terminal blocks, for a redundant power supply.
The power supply for modules is given by TBE power bus.
Termination Board general characteristics:
Supported Tricon I/O Cards and D5000 / D6000 Series modules:
Refer to DTS0499 and DTS0886.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010
part 1 clauses 5-6 for safety related systems up to and included SIL3.
Functional Safety Applications:
Refer to Safety Manual ISM0472.
Number of positions Features
16
Power Supply voltage redundancy;
Abnormal supply voltage signaling;
Cumulative module fault signaling;
HART Multiplexing.
Termination Board 16 positions for
Tricon AI cards 3704E and 3720
Characteristics: Technical Data:
TBE-D5016-TRI-001 is a Termination Board supported by an aluminum shell suitable for
installation on EN/IEC60715 TH 35 DIN-Rail.
TBE-D5016-TRI-001 unit can be mounted with any orientation over the entire ambient
temperature range.
Electrical connections are the following:
ALARM, PWR1, PWR 2: polarized plug-in removable screw terminal blocks for
conductors up to 2.5 mm² (13 AWG) with a torque of 0.5-0.6 Nm.
CON1 SHIELD: screw terminal block for conductors up to 2 mm² (14 AWG) fully tight.
CON1: ELCO 8016, 56 poles connector with screws retaining method.
J17 and J18 HART: 2 x 34 poles male connector.
Electrical connection can be plugged in/out into a powered unit without suffering or
causing any damage (for Zone 2 installations check the area to be nonhazardous
before servicing). Connect only one individual conductor per each clamping point. Use
only cables that are suitable for a temperature of at least 85°C.
Wiring has to be sized according to the current and the length of the cables. On the
section “Function Diagram” a block diagram identifies all connections.
Installation and wiring must be in accordance to the relevant national/international
installation standards (e.g. EN/IEC60079-14 Electrical apparatus for explosive gas
atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)),
make sure that conductors are well isolated from each other and do not produce any
unintentional connection.
The unit shall be installed in an area of not more than pollution degree 2 according to EN/
IEC60664-1. When installed in EU Zone 2, the unit shall be installed in an enclosure that
provides a minimum ingress protection of IP54 in accordance with IEC 60079-0. The
enclosure must have a door or cover accessible only by the use of a tool. The end user is
responsible to ensure that the operating temperature of the module is not exceeded in the
end use application.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and
shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only
a cloth lightly moistened by a mixture of detergent in water.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit.
Any unauthorized card modification must be avoided.
According to EN/IEC61010, TBE-D5016-TRI-001 unit must be connected to SELV or
PELV supplies.
All circuits connected to TBE-D5016-TRI-001 unit must comply with the overvoltage
category II (or better) according to EN/IEC60664-1.
Image:
Installation:

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 9
Termination Board Description
Note : Do not mix D5000 Intrinsically Safe barriers with D6000 isolators on same termination board.

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
10
Connections Table to Interface Cards
MODULE
POSITION
MODULE
CHANNEL
NUMBER
INTERFACE
CARD(S)
CHANNEL
NUMBER
(ELCO1)
for TBE n.1
MODULE
CHANNEL
POSITIVE (+)
CONNECTION
(CON1)
MODULE
CHANNEL
NEGATIVE (-)
CONNECTION
NOTES
1
1A 1 AA GND CON1:
Chassis Ground
provided on poles:
T, H, w, FF.
Ground available on
poles:
E, A, NN, JJ, y, n, d, V,
K, D
+24 Vdc available on
poles (only ELCO 1):
DD, k, R.
Ground available on
poles (only ELCO 2):
DD, k, R, KK, u, a.
Unconnected poles:
s, r, X, Y.
1B 2 LL GND
2
2A 3 z GND
2B 4 EE GND
3
3A 5 p GND
3B 6 v GND
4
4A 7 h GND
4B 8 l GND
5
5A 9 e GND
5B 10 b GND
6
6A 11 W GND
6B 12 S GND
7
7A 13 L GND
7B 14 F GND
8
8A 15 M GND
8B 16 B GND
9
9A 17 BB GND
9B 18 MM GND
10
10A 19 CC GND
10B 20 HH GND
11
11A 21 t GND
11B 22 x GND
12
12A 23 j GND
12B 24 m GND
13
13A 25 f GND
13B 26 c GND
14
14A 27 Z GND
14B 28 U GND
15
15A 29 P GND
15B 30 J GND
16
16A 31 N GND
16B 32 C GND
HART
MULTIPLEXING
CONNECTOR
POSITIVE (+) PIN
NUMBER
1 (J17)
1 (J18)
3 (J17)
3 (J18)
5(J17)
5 (J18)
7 (J17)
7 (J18)
9 (J17)
9 (J18)
11 (J17)
11 (J18)
13 (J17)
13 (J18)
15 (J17)
15 (J18)
17 (J17)
17 (J18)
19 (J17)
19 (J18)
21 (J17)
21 (J18)
23 (J17)
23 (J18)
25 (J17)
25 (J18)
27 (J17)
27 (J18)
29 (J17)
29 (J18)
31 (J17)
31 (J18)
HART
MULTIPLEXING
CONNECTOR
NEGATIVE (-) PIN
NUMBER
2 (J17)
2 (J18)
4 (J17)
4 (J18)
6 (J17)
6 (J18)
8 (J17)
8 (J18)
10 (J17)
10 (J18)
12 (J17)
12 (J18)
14 (J17)
14 (J18)
16 (J17)
16 (J18)
18 (J17)
18 (J18)
20 (J17)
20 (J18)
22 (J17)
22 (J18)
24 (J17)
24 (J18)
26 (J17)
26 (J18)
28 (J17)
28 (J18)
30 (J17)
30 (J18)
32 (J17)
32 (J18)
INTERFACE
CARD(S)
CHANNEL
NUMBER
(ELCO2)
for TBE n.2
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 11
Supply:
24 Vdc nom (20 to 30 Vdc) reverse polarity protected, double terminal blocks for
redundant power supply, with OR diodes to mix supply voltages.
Max allowed current consumption: 1.5 A (as total supply).
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Protection fuse: 4 A time lag.
Fault detection:
The on-board diagnostic monitors both power supplies integrity and the module
cumulative fault. Any malfunction is reported by deactivating a solid-state relay and
activating the corresponding LEDs.
Alarm is issued if:
1) Power supply 1 or 2 < 17 Vdc or
2) Power supply 1 or 2 > 33 Vdc or
3) Module cumulative fault ON.
Alarm is removed if:
1) 20 Vdc < Power supply 1 and 2 < 30 Vdc and
2) No module cumulative fault.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Output rating: 100 mA 35 V (≤1 V voltage drop)
I/O Card Interface:
Connection:
1 x ELCO 8016, 56 poles receptacle connector (require male mating connector).
Connector Keys: CON1, Large Key pos.5, Small Key pos.1.
Board configuration: TBE n.1 Part A and Part B (1-32ch.): J21 and J22 in 2-3.
TBE n.2 Part A and Part B (33-64ch.): J21 and J22 in 1-2.
Cable: system cable 4000206-5xx.
HART Mux Interface + TBE Part A / Part B interconnection:
Connection: 1+1 x 34-poles receptacle connector (require female mating connector).
Cable: flat cable CABF032.
Compatibility:
CE mark compliant, conforms to Directive:
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C,
relative humidity max 90 % non condensing, up to 35 °C.
Max altitude: 2000 m a.s.l.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3G Ex ec IIC T4 Gc
IECEx: Ex ec IIC T4 Gc
Approvals:
IMQ 19 ATEX 073 X conforms to EN60079-0, EN60079-7.
IECEx IMQ 19.0013X conforms to IEC60079-0, IEC60079-7.
TUV Certificate No. C-IS-272994-01 SIL 3 conforms to IEC61508:2010 Ed. 2.
SIL 3 Functional Safety TÜV Certificate conforms to IEC61508:2010 Ed.2,
for Management of Functional Safety.
Mounting:
Hardware included for mounting on single DIN rail 35 mm.
Weight: about 2 x 700 g (excluding modules).
Location: installation in Safe Area or Zone 2, Group IIC T4.
Dimensions: 2 x Width 240 mm, Depth 180 mm, Height 154 mm.
General description:
This Termination Board with Enclosure (TBE) provides direct connection between
the I/O Card of the system and D5000 / D6000 Series modules.
The Intrinsically Safe protection and signal isolation between Safe and Hazardous Area,
is provided by D5000 Series Associated Apparatus. The 24 Vdc Power Supply of the
TBE is connected to two plug-in terminal blocks, for a redundant power supply.
The power supply for modules is given by TBE power bus.
Termination Board general characteristics:
Supported Tricon I/O Cards and D5000 / D6000 Series modules:
Refer to DTS0499 and DTS0887.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010
part 1 clauses 5-6 for safety related systems up to and included SIL3.
Functional Safety Applications:
Refer to Safety Manual ISM0472.
Number of positions Features
16 (TBE Part A)
+
16 (TBE Part B)
Power Supply voltage redundancy;
Abnormal supply voltage signaling;
Cumulative module fault signaling;
HART Multiplexing.
Termination Board positions
for Tricon AI cards 3704E and 3720
Characteristics: Technical Data:
TBE-D5016-TRI-002 Part A and TBE-D5016-TRI-002 Part B are Termination Boards
supported by an aluminum shell suitable for installation on EN/IEC60715 TH 35 DIN-Rail.
TBE-D5016-TRI-002 Part A and TBE-D5016-TRI-002 Part B units can be mounted with
any orientation over the entire ambient temperature range.
Electrical connections are the following:
ALARM, PWR1, PWR 2 (for each Part A or Part B): polarized plug-in removable screw
terminal blocks for conductors up to 2.5 mm² (13 AWG) with a torque of 0.5-0.6 Nm.
CON1 SHIELD (only for Part A): screw terminal block for conductors up to 2 mm²
(14 AWG) fully tight.
CON1 (only for Part A): ELCO 8016, 56 poles connector with screws retaining method.
J17 HART + J19 TBE A to B (only for Part A): 1+1 x 34 poles male connector.
J17 HART + J18 TBE B to A (only for Part B): 1+1 x 34 poles male connector.
Electrical connection can be plugged in/out into a powered unit without suffering or
causing any damage (for Zone 2 installations check the area to be nonhazardous
before servicing). Connect only one individual conductor per each clamping point. Use
only cables that are suitable for a temperature of at least 85°C.
Wiring has to be sized according to the current and the length of the cables. On the
section “Function Diagram” a block diagram identifies all connections.
Installation and wiring must be in accordance to the relevant national/international
installation standards (e.g. EN/IEC60079-14 Electrical apparatus for explosive gas
atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)),
make sure that conductors are well isolated from each other and do not produce any
unintentional connection.
The unit shall be installed in an area of not more than pollution degree 2 according to EN/
IEC60664-1. When installed in EU Zone 2, the unit shall be installed in an enclosure that
provides a minimum ingress protection of IP54 in accordance with IEC 60079-0. The
enclosure must have a door or cover accessible only by the use of a tool. The end user is
responsible to ensure that the operating temperature of the module is not exceeded in the
end use application.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and
shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only
a cloth lightly moistened by a mixture of detergent in water.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit.
Any unauthorized card modification must be avoided.
According to EN/IEC61010, TBE-D5016-TRI-002 Part A and TBE-D5016-TRI-002 Part B
units must be connected to SELV or PELV supplies.
All circuits connected to TBE-D5016-TRI-002 Part A and TBE-D5016-TRI-002 Part B units
must comply with the overvoltage category II (or better) according to EN/IEC60664-1.
Image:
Installation:

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
12
Termination Board Description
Note : Do not mix D5000 Intrinsically Safe barriers with D6000 isolators on same termination board.

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 13
Connections Table to Interface Cards
MODULE
CHANNEL
POSITIVE (+)
CONNECTION
(CON1)
MODULE
CHANNEL
NEGATIVE (-)
CONNECTION
HART
MULTIPLEXING
CONNECTOR
POSITIVE (+) PIN
NUMBER
(J17)
HART
MULTIPLEXING
CONNECTOR
NEGATIVE (-) PIN
NUMBER
(J17)
NOTES
AA GND 1 (TBE Part A) 2 (TBE Part A) CON1:
Chassis Ground
provided on poles:
T, H, w, FF.
Ground available on
poles:
E, A, NN, JJ, y, n, d, V,
K, D
+24 Vdc available on
poles (only ELCO 1):
DD, k, R.
Ground available on
poles (only ELCO 2):
DD, k, R, KK, u, a.
Unconnected poles:
s, r, X, Y.
LL GND 3 (TBE Part A) 4 (TBE Part A)
z GND 5 (TBE Part A) 6 (TBE Part A)
EE GND 7 (TBE Part A) 8 (TBE Part A)
p GND 9 (TBE Part A) 10 (TBE Part A)
v GND 11 (TBE Part A) 12 (TBE Part A)
h GND 13 (TBE Part A) 14 (TBE Part A)
l GND 15 (TBE Part A) 16 (TBE Part A)
e GND 17 (TBE Part A) 18 (TBE Part A)
b GND 19 (TBE Part A) 20 (TBE Part A)
W GND 21 (TBE Part A) 22 (TBE Part A)
S GND 23 (TBE Part A) 24 (TBE Part A)
L GND 25 (TBE Part A) 26 (TBE Part A)
F GND 27 (TBE Part A) 28 (TBE Part A)
M GND 29 (TBE Part A) 30 (TBE Part A)
B GND 31 (TBE Part A) 32 (TBE Part A)
BB GND 1 (TBE Part B) 2 (TBE Part B)
MM GND 3 (TBE Part B) 4 (TBE Part B)
CC GND 5 (TBE Part B) 6 (TBE Part B)
HH GND 7 (TBE Part B) 8 (TBE Part B)
t GND 9 (TBE Part B) 10 (TBE Part B)
x GND 11 (TBE Part B) 12 (TBE Part B)
j GND 13 (TBE Part B) 14 (TBE Part B)
m GND 15 (TBE Part B) 16 (TBE Part B)
f GND 17 (TBE Part B) 18 (TBE Part B)
c GND 19 (TBE Part B) 20 (TBE Part B)
Z GND 21 (TBE Part B) 22 (TBE Part B)
U GND 23 (TBE Part B) 24 (TBE Part B)
P GND 25 (TBE Part B) 26 (TBE Part B)
J GND 27 (TBE Part B) 28 (TBE Part B)
N GND 29 (TBE Part B) 30 (TBE Part B)
C GND 31 (TBE Part B) 32 (TBE Part B)
INTERFACE
CARD(S)
CHANNEL
NUMBER
(ELCO1)
for TBE n.1
Part A & Part B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
MODULE
CHANNEL
NUMBER
1A
2A
3A
4A
5A
6A
7A
8A
9A
10A
11A
12A
13A
14A
15A
16A
17A
18A
19A
20A
21A
22A
23A
24A
25A
26A
27A
28A
29A
30A
31A
32A
MODULE
POSITION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
INTERFACE
CARD(S)
CHANNEL
NUMBER
(ELCO2)
for TBE n.2
Part A & Part B
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
14
Supply:
24 Vdc nom (20 to 30 Vdc) reverse polarity protected, double terminal blocks for
redundant power supply, with OR diodes to mix supply voltages.
Max allowed current consumption: 1.5 A (as total supply).
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Protection fuse: 4 A time lag.
Fault detection:
The on-board diagnostic monitors both power supplies integrity and the module
cumulative fault. Any malfunction is reported by deactivating a solid-state relay and
activating the corresponding LEDs.
Alarm is issued if:
1) Power supply 1 or 2 < 17 Vdc or
2) Power supply 1 or 2 > 33 Vdc or
3) Module cumulative fault ON.
Alarm is removed if:
1) 20 Vdc < Power supply 1 and 2 < 30 Vdc and
2) No module cumulative fault.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Output rating: 100 mA 35 V (≤1 V voltage drop)
I/O Card Interface:
Connection:
2 x ELCO 8016, 56 poles receptacle connector (require male mating connector).
Connector Keys: CON1, Large Key pos.5, Small Key pos.1.
CON2, Large Key pos.5, Small Key pos.1.
Cable: system cable 4000189-5xx.
HART Mux Interface:
Connection: 2 x 34-poles receptacle connector (require female mating connector).
Cable: flat cable CABF032.
Compatibility:
CE mark compliant, conforms to Directive:
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C,
relative humidity max 90 % non condensing, up to 35 °C.
Max altitude: 2000 m a.s.l.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3G Ex ec IIC T4 Gc
IECEx: Ex ec IIC T4 Gc
Approvals:
IMQ 19 ATEX 073 X conforms to EN60079-0, EN60079-7.
IECEx IMQ 19.0013X conforms to IEC60079-0, IEC60079-7.
TUV Certificate No. C-IS-272994-01 SIL 3 conforms to IEC61508:2010 Ed. 2.
SIL 3 Functional Safety TÜV Certificate conforms to IEC61508:2010 Ed.2,
for Management of Functional Safety.
Mounting:
Hardware included for mounting on single DIN rail 35 mm.
Weight: about 700 g (excluding modules).
Location: installation in Safe Area or Zone 2, Group IIC T4.
Dimensions: Width 240 mm, Depth 180 mm, Height 154 mm.
General description:
This Termination Board with Enclosure (TBE) provides direct connection between
the I/O Card of the system and D5000 / D6000 Series modules.
The Intrinsically Safe protection and signal isolation between Safe and Hazardous Area,
is provided by D5000 Series Associated Apparatus. The 24 Vdc Power Supply of the
TBE is connected to two plug-in terminal blocks, for a redundant power supply.
The power supply for modules is given by TBE power bus.
Termination Board general characteristics:
Supported Tricon I/O Cards and D5000 / D6000 Series modules:
Refer to DTS0499 and DTS0885.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010
part 1 clauses 5-6 for safety related systems up to and included SIL3.
Functional Safety Applications:
Refer to Safety Manual ISM0472.
Number of positions Features
16
Power Supply voltage redundancy;
Abnormal supply voltage signaling;
Cumulative module fault signaling;
HART Multiplexing.
Termination Board 16 positions for
Tricon AI cards 3700, 3700A and 3721
Characteristics: Technical Data:
TBE-D5016-TRI-003 is a Termination Board supported by an aluminum shell suitable for
installation on EN/IEC60715 TH 35 DIN-Rail.
TBE-D5016-TRI-003 unit can be mounted with any orientation over the entire ambient
temperature range.
Electrical connections are the following:
ALARM, PWR1, PWR 2: polarized plug-in removable screw terminal blocks for
conductors up to 2.5 mm² (13 AWG) with a torque of 0.5-0.6 Nm.
CON1 SHIELD: screw terminal block for conductors up to 2 mm² (14 AWG) fully tight.
CON1: ELCO 8016, 56 poles connector with screws retaining method.
CON2 SHIELD: screw terminal block for conductors up to 2 mm² (14 AWG) fully tight.
CON2: ELCO 8016, 56 poles connector with screws retaining method.
J17 and J18 HART: 2 x 34 poles male connector.
Electrical connection can be plugged in/out into a powered unit without suffering or
causing any damage (for Zone 2 installations check the area to be nonhazardous
before servicing). Connect only one individual conductor per each clamping point. Use
only cables that are suitable for a temperature of at least 85°C.
Wiring has to be sized according to the current and the length of the cables. On the
section “Function Diagram” a block diagram identifies all connections.
Installation and wiring must be in accordance to the relevant national/international
installation standards (e.g. EN/IEC60079-14 Electrical apparatus for explosive gas
atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)),
make sure that conductors are well isolated from each other and do not produce any
unintentional connection.
The unit shall be installed in an area of not more than pollution degree 2 according to EN/
IEC60664-1. When installed in EU Zone 2, the unit shall be installed in an enclosure that
provides a minimum ingress protection of IP54 in accordance with IEC 60079-0. The
enclosure must have a door or cover accessible only by the use of a tool. The end user is
responsible to ensure that the operating temperature of the module is not exceeded in the
end use application.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and
shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only
a cloth lightly moistened by a mixture of detergent in water.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit.
Any unauthorized card modification must be avoided.
According to EN/IEC61010, TBE-D5016-TRI-003 unit must be connected to SELV or
PELV supplies.
All circuits connected to TBE-D5016-TRI-003 unit must comply with the overvoltage
category II (or better) according to EN/IEC60664-1.
Image:
Installation:

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 15
Termination Board Description
Note : Do not mix D5000 Intrinsically Safe barriers with D6000 isolators on same termination board.

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
16
Connections Table to Interface Cards
SINGLE
CHANNEL
MODULE
POSITION
MODULE
CHANNEL
NUMBER
INTERFACE
CARD(S)
CHANNEL
NUMBER
MODULE
CHANNEL
POSITIVE (+)
CONNECTION
MODULE
CHANNEL
NEGATIVE (-)
CONNECTION
HART
MULTIPLEXING
CONNECTOR
POSITIVE (+) PIN
NUMBER
HART
MULTIPLEXING
CONNECTOR
NEGATIVE (-) PIN
NUMBER
NOTES
1 of TBE n.1 1A 1 (ELCO1) AA (CON1) LL (CON1) 1 (J17) 2 (J17) CON1:
Chassis Ground
provided on poles:
T, H, w, FF.
Unconnected poles:
KK, u, a, DD, k, R, E, A,
NN, JJ, y, n, d, V, K, D,
s, r, X, Y.
CON 2 is not used.
1 of TBE n.2 1A 17 (ELCO2) AA (CON1) LL (CON1) 1 (J17) 2 (J17)
2 of TBE n.1 2A 2 (ELCO1) z (CON1) EE (CON1) 3 (J17) 4 (J17)
2 of TBE n.2 2A 18 (ELCO2) z (CON1) EE (CON1) 3 (J17) 4 (J17)
3 of TBE n.1 3A 3 (ELCO1) p (CON1) v (CON1) 5 (J17) 6 (J17)
3 of TBE n.2 3A 19 (ELCO2) p (CON1) v (CON1) 5 (J17) 6 (J17)
4 of TBE n.1 4A 4 (ELCO1) h (CON1) l (CON1) 7 (J17) 8 (J17)
4 of TBE n.2 4A 20 (ELCO2) h (CON1) l (CON1) 7 (J17) 8 (J17)
5 of TBE n.1 5A 5 (ELCO1) e (CON1) b (CON1) 9 (J17) 10 (J17)
5 of TBE n.2 5A 21 (ELCO2) e (CON1) b (CON1) 9 (J17) 10 (J17)
6 of TBE n.1 6A 6 (ELCO1) W (CON1) S (CON1) 11 (J17) 12 (J17)
6 of TBE n.2 6A 22 (ELCO2) W (CON1) S (CON1) 11 (J17) 12 (J17)
7 of TBE n.1 7A 7 (ELCO1) L (CON1) F (CON1) 13 (J17) 14 (J17)
7 of TBE n.2 7A 23 (ELCO2) L (CON1) F (CON1) 13 (J17) 14 (J17)
8 of TBE n.1 8A 8 (ELCO1) M (CON1) B (CON1) 15 (J17) 16 (J17)
8 of TBE n.2 8A 24 (ELCO2) M (CON1) B (CON1) 15 (J17) 16 (J17)
9 of TBE n.1 9A 9 (ELCO1) BB (CON1) MM (CON1) 17 (J17) 18 (J17)
9 of TBE n.2 9A 25 (ELCO2) BB (CON1) MM (CON1) 17 (J17) 18 (J17)
10 of TBE n.1 10A 10 (ELCO1) CC (CON1) HH (CON1) 19 (J17) 20 (J17)
10 of TBE n.2 10A 26 (ELCO2) CC (CON1) HH (CON1) 19 (J17) 20 (J17)
11 of TBE n.1 11A 11 (ELCO1) t (CON1) x (CON1) 21 (J17) 22 (J17)
11 of TBE n.2 11A 27 (ELCO2) t (CON1) x (CON1) 21 (J17) 22 (J17)
12 of TBE n.1 12A 12 (ELCO1) j (CON1) m (CON1) 23 (J17) 24 (J17)
12 of TBE n.2 12A 28 (ELCO2) j (CON1) m (CON1) 23 (J17) 24 (J17)
13 of TBE n.1 13A 13 (ELCO1) f (CON1) c (CON1) 25 (J17) 26 (J17)
13 of TBE n.2 13A 29 (ELCO2) f (CON1) c (CON1) 25 (J17) 26 (J17)
14 of TBE n.1 14A 14 (ELCO1) Z (CON1) U (CON1) 27 (J17) 28 (J17)
14 of TBE n.2 14A 30 (ELCO2) Z (CON1) U (CON1) 27 (J17) 28 (J17)
15 of TBE n.1 15A 15 (ELCO1) P (CON1) J (CON1) 29 (J17) 30 (J17)
15 of TBE n.2 15A 31 (ELCO2) P (CON1) J (CON1) 29 (J17) 30 (J17)
16 of TBE n.1 16A 16 (ELCO1) N (CON1) C (CON1) 31 (J17) 32 (J17)
16 of TBE n.2 16A 32 (ELCO2) N (CON1) C (CON1) 31 (J17) 32 (J17)

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 17
Connections Table to Interface Cards
DOUBLE
CHANNEL
MODULE
POSITION
MODULE
CHANNEL
NUMBER
INTERFACE
CARD(S)
CHANNEL
NUMBER
for TBE n.1
MODULE
CHANNEL
POSITIVE (+)
CONNECTION
MODULE
CHANNEL
NEGATIVE (-)
CONNECTION
NOTES
1
1A 1 (ELCO1) AA (CON1) LL (CON1) CON1, CON2:
Chassis Ground
provided on poles:
T, H, w, FF.
Unconnected poles:
KK, u, a, DD, k, R, E, A,
NN, JJ, y, n, d, V, K, D,
s, r, X, Y.
1B 17 (ELCO2) AA (CON2) LL (CON2)
2
2A 2 (ELCO1) z (CON1) EE (CON1)
2B 18 (ELCO2) z (CON2) EE (CON2)
3
3A 3 (ELCO1) p (CON1) v (CON1)
3B 19 (ELCO2) p (CON2) v (CON2)
4
4A 4 (ELCO1) h (CON1) l (CON1)
4B 20 (ELCO2) h (CON2) l (CON2)
5
5A 5 (ELCO1) e (CON1) b (CON1)
5B 21 (ELCO2) e (CON2) b (CON2)
6
6A 6 (ELCO1) W (CON1) S (CON1)
6B 22 (ELCO2) W (CON2) S (CON2)
7
7A 7 (ELCO1) L (CON1) F (CON1)
7B 23 (ELCO2) L (CON2) F (CON2)
8
8A 8 (ELCO1) M (CON1) B (CON1)
8B 24 (ELCO2) M (CON2) B (CON2)
9
9A 9 (ELCO1) BB (CON1) MM (CON1)
9B 25 (ELCO2) BB (CON2) MM (CON2)
10
10A 10 (ELCO1) CC (CON1) HH (CON1)
10B 26 (ELCO2) CC (CON2) HH (CON2)
11
11A 11 (ELCO1) t (CON1) x (CON1)
11B 27 (ELCO2) t (CON2) x (CON2)
12
12A 12 (ELCO1) j (CON1) m (CON1)
12B 28 (ELCO2) j (CON2) m (CON2)
13
13A 13 (ELCO1) f (CON1) c (CON1)
13B 29 (ELCO2) f (CON2) c (CON2)
14
14A 14 (ELCO1) Z (CON1) U (CON1)
14B 30 (ELCO2) Z (CON2) U (CON2)
15
15A 15 (ELCO1) P (CON1) J (CON1)
15B 31 (ELCO2) P (CON2) J (CON2)
16
16A 16 (ELCO1) N (CON1) C (CON1)
16B 32 (ELCO2) N (CON2) C (CON2)
HART
MULTIPLEXING
CONNECTOR
POSITIVE (+) PIN
NUMBER
1 (J17)
1 (J18)
3 (J17)
3 (J18)
5 (J17)
5 (J18)
7 (J17)
7 (J18)
9 (J17)
9 (J18)
11 (J17)
11 (J18)
13 (J17)
13 (J18)
15 (J17)
15 (J18)
17 (J17)
17 (J18)
19 (J17)
19 (J18)
21 (J17)
21 (J18)
23 (J17)
23 (J18)
25 (J17)
25 (J18)
27 (J17)
27 (J18)
29 (J17)
29 (J18)
31 (J17)
31 (J18)
HART
MULTIPLEXING
CONNECTOR
NEGATIVE (-) PIN
NUMBER
2 (J17)
2 (J18)
4 (J17)
4 (J18)
6 (J17)
6 (J18)
8 (J17)
8 (J18)
10 (J17)
10 (J18)
12 (J17)
12 (J18)
14 (J17)
14 (J18)
16 (J17)
16 (J18)
18 (J17)
18 (J18)
20 (J17)
20 (J18)
22 (J17)
22 (J18)
24 (J17)
24 (J18)
26 (J17)
26 (J18)
28 (J17)
28 (J18)
30 (J17)
30 (J18)
32 (J17)
32 (J18)

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
18
Supply:
24 Vdc nom (20 to 30 Vdc) reverse polarity protected, double terminal blocks for
redundant power supply, with OR diodes to mix supply voltages.
Max allowed current consumption: 1.5 A (as total supply).
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Protection fuse: 4 A time lag.
Fault detection:
The on-board diagnostic monitors both power supplies integrity and the module
cumulative fault. Any malfunction is reported by deactivating a solid-state relay and
activating the corresponding LEDs.
Alarm is issued if:
1) Power supply 1 or 2 < 17 Vdc or
2) Power supply 1 or 2 > 33 Vdc or
3) Module cumulative fault ON.
Alarm is removed if:
1) 20 Vdc < Power supply 1 and 2 < 30 Vdc and
2) No module cumulative fault.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
Output rating: 100 mA 35 V (≤1 V voltage drop)
I/O Card Interface:
Connection:
1 x ELCO 8016, 56 poles receptacle connector (require male mating connector).
Connector Keys: CON1, Large Key pos.3, Small Key pos.1.
Board configuration: Card 3504E: J20 in 2-3 for both TBE n.1 and TBE n.2 ;
TBE n.1 (1-32ch.), J19 in 1-2; TBE n.2 (33-64ch.), J19 in 2-3.
Card 3564: J20 in 1-2 for both TBE n.1 and TBE n.2 ; TBE n.1 (1-32ch.), J19 in 1-2;
TBE n.2 (33-64ch.), J19 in 2-3.
Cable: system cable 4000187-3xx.
Compatibility:
CE mark compliant, conforms to Directive:
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C,
relative humidity max 90 % non condensing, up to 35 °C.
Max altitude: 2000 m a.s.l.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3G Ex ec IIC T4 Gc
IECEx: Ex ec IIC T4 Gc
Approvals:
IMQ 19 ATEX 073 X conforms to EN60079-0, EN60079-7.
IECEx IMQ 19.0013X conforms to IEC60079-0, IEC60079-7.
TUV Certificate No. C-IS-272994-01 SIL 3 conforms to IEC61508:2010 Ed. 2.
SIL 3 Functional Safety TÜV Certificate conforms to IEC61508:2010 Ed.2,
for Management of Functional Safety.
Mounting:
Hardware included for mounting on single DIN rail 35 mm.
Weight: about 700 g (excluding modules).
Location: installation in Safe Area or Zone 2, Group IIC T4.
Dimensions: Width 240 mm, Depth 180 mm, Height 154 mm.
General description:
This Termination Board with Enclosure (TBE) provides direct connection between
the I/O Card of the system and D5000 / D6000 Series modules.
The Intrinsically Safe protection and signal isolation between Safe and Hazardous Area,
is provided by D5000 Series Associated Apparatus. The 24 Vdc Power Supply of the
TBE is connected to two plug-in terminal blocks, for a redundant power supply.
The power supply for modules is given by TBE power bus.
Termination Board general characteristics:
Supported Tricon I/O Cards and D5000 / D6000 Series modules:
Refer to DTS0499 and DTS0888.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010
part 1 clauses 5-6 for safety related systems up to and included SIL3.
Functional Safety Applications:
Refer to Safety Manual ISM0472.
Number of positions Features
16
Power Supply voltage redundancy;
Abnormal supply voltage signaling;
Cumulative module fault signaling.
Termination Board 16 positions for
Tricon DI cards 3504E and 3564
Characteristics: Technical Data:
TBE-D5016-TRI-004 is a Termination Board supported by an aluminum shell suitable for
installation on EN/IEC60715 TH 35 DIN-Rail.
TBE-D5016-TRI-004 unit can be mounted with any orientation over the entire ambient
temperature range.
Electrical connections are the following:
ALARM, PWR1, PWR 2: polarized plug-in removable screw terminal blocks for
conductors up to 2.5 mm² (13 AWG) with a torque of 0.5-0.6 Nm.
CON1 SHIELD: screw terminal block for conductors up to 2 mm² (14 AWG) fully tight.
CON1: ELCO 8016, 56 poles connector with screws retaining method.
Electrical connection can be plugged in/out into a powered unit without suffering or
causing any damage (for Zone 2 installations check the area to be nonhazardous
before servicing). Connect only one individual conductor per each clamping point. Use
only cables that are suitable for a temperature of at least 85°C.
Wiring has to be sized according to the current and the length of the cables. On the
section “Function Diagram” a block diagram identifies all connections.
Installation and wiring must be in accordance to the relevant national/international
installation standards (e.g. EN/IEC60079-14 Electrical apparatus for explosive gas
atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)),
make sure that conductors are well isolated from each other and do not produce any
unintentional connection.
The unit shall be installed in an area of not more than pollution degree 2 according to EN/
IEC60664-1. When installed in EU Zone 2, the unit shall be installed in an enclosure that
provides a minimum ingress protection of IP54 in accordance with IEC 60079-0. The
enclosure must have a door or cover accessible only by the use of a tool. The end user is
responsible to ensure that the operating temperature of the module is not exceeded in the
end use application.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and
shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only
a cloth lightly moistened by a mixture of detergent in water.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit.
Any unauthorized card modification must be avoided.
According to EN/IEC61010, TBE-D5016-TRI-004 unit must be connected to SELV or
PELV supplies.
All circuits connected to TBE-D5016-TRI-004 unit must comply with the overvoltage
category II (or better) according to EN/IEC60664-1.
Image:
Installation:

Termination Boards for Tricon & Tricon CXG.M. International ISM0452-6 19
Termination Board Description
Note : Do not mix D5000 Intrinsically Safe barriers with D6000 isolators on same termination board.

Termination Boards for Tricon & Tricon CX G.M. International ISM0452-6
20
Connections Table to Interface Cards
MODULE
POSITION
MODULE
CHANNEL
NUMBER
INTERFACE
CARD(S)
CHANNEL
NUMBER
(ELCO1)
for TBE n.1
MODULE
CHANNEL
POSITIVE (+)
CONNECTION
MODULE
CHANNEL
NEGATIVE (-)
CONNECTION
(CON1)
NOTES
1
1A 1 +24 Vdc AA
CON1:
Chassis Ground provided on poles:
T, H, w, FF.
Ground available on poles:
E, A, NN, JJ, y, n, d, V, K, D
+24 Vdc available on poles (only 3564 card):
DD, k, R.
Ground available on poles (only 3504E card):
DD, k, R.
Unconnected poles:
s, r, X, Y.
1B 17 +24 Vdc BB
2
2A 2 +24 Vdc LL
2B 18 +24 Vdc MM
3
3A 3 +24 Vdc z
3B 19 +24 Vdc CC
4
4A 4 +24 Vdc EE
4B 20 +24 Vdc HH
5
5A 5 +24 Vdc p
5B 21 +24 Vdc t
6
6A 6 +24 Vdc v
6B 22 +24 Vdc x
7
7A 7 +24 Vdc h
7B 23 +24 Vdc j
8
8A 8 +24 Vdc l
8B 24 +24 Vdc m
9
9A 9 +24 Vdc e
9B 25 +24 Vdc f
10
10A 10 +24 Vdc b
10B 26 +24 Vdc c
11
11A 11 +24 Vdc W
11B 27 +24 Vdc Z
12
12A 12 +24 Vdc S
12B 28 +24 Vdc U
13
13A 13 +24 Vdc L
13B 29 +24 Vdc P
14
14A 14 +24 Vdc F
14B 30 +24 Vdc J
15
15A 15 +24 Vdc M
15B 31 +24 Vdc N
16
16A 16 +24 Vdc B
16B 32 +24 Vdc C
INTERFACE
CARD(S)
CHANNEL
NUMBER
(ELCO2)
for TBE n.2
33
49
34
50
35
51
36
52
37
53
38
54
39
55
40
56
41
57
42
58
43
59
44
60
45
61
46
62
47
63
48
64