Golden Machinery SL-100 User manual

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
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P(26-1)
Professional Manufacturer, Outstanding Quality and Most
Reliable Products!

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-2)
Contents
Chapter 1 Preamble
Chapter 2 Safety criterion and regulations
2-1 Safety requirement on installation
2-2 Safety measures on maintenance and repair
2-3 Pre-inspection
2-4 Notice on electric parts
Chapter 3 Preparation before operation
3-1 Operation precautions
3-2 Installation and cleaning
Chapter 4 Structure and function of each mechanism
4-1 Interface diagram of feeding line of the main machine
4-2 Identification of drawings and functions of each part
Chapter 5 Installation of label film material
5-1 Diagrammatic representation
5-2 Testing of cutting operation
Chapter 6 Adjustment and setting of electric eye rack location
6-1 Location adjustment of electric eye rack during volume label cutting
6-2 Setting of sensitivity of the electric eye
Chapter 7 Positioning detection of label insertion
7-1 Principle of label insertion
7-2 Diagrammatic representation of electric eye adjustment way
7-3 Detection description on electric eye for bottle monitor
7-4 Main point on adjustment
Chapter 8 Dismantling and assembling of cutter head
Chapter 9 Operation and control description of human machine interface
9-1 Operation description
9-2 Explanation of the graphic menu
9-3 Common abnormal situations and troubleshooting
Chapter 10 Adjustment of other units (optional accessories)
10-1Specification
Chapter 11 Lubrication and maintenance
11-1 Daily routine check items

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BEVERAGE PRODUCTION LINE
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Chapter 1 Preamble
Thank you for choosing automatic shrinkable label inserting machine from our company.
In order to fully exert the performance of various parts of this machine, and for proper and
safe operation by operators, please make sure to read this manual carefully before
operation. We believe that this manual will assist to acquaint you with this machine soon
and you will be more and more satisfied with the operation.
The body of this label inserting machine adopts a great deal of aluminium alloy, combined
with anode treatment and 304 stainless steel, enabling the overall structure of the
machine to be more robust and durable. As for mechanical performance, its modular and
human-oriented design ensures easier operation with high speed and more convenient
style change. Human-machine interface is adopted for the control circuit and it is easy to
learn. The excellent circuit design further ensures the label inserting speed of this
machine to be in the leading position internationally. Due to its completely new design
concept, not only lots of mechanical adjustment has been eliminated, but also the
accuracy of label cutting and production speed has been further enhanced. The
followings will be the detailed description on mechanical operation of this machine.
Chapter 2 Safety criterion and regulations
2-1 Safety requirement on installation
Upon arrival at the site and before installation and operation, check the machine to see if
there is any damage. Check if the frame is distorted, if the electric cabinet is affected with
damp; particularly check if there is any damage mark (for example collision mark) on any
parts of the machine. In case of being unable to determine, please verify it with the
manufacturer. In case of any damage, please inform the carrier immediately.
Before complete positioning of the machine, do not remove the package. Forklift can be
used for handling this machine. Insert the fork from the bottom of the front side of the
machine. Do not use wire rope for lifting and handling. Strict compliance with the above
requirement is the precondition of safety installation, otherwise it may result in personal
injury and damage to the machine.
Do not cover or block the ventilation fan motor in the electric cabinet with anything to
ensure proper heat dispersion. Otherwise overheating of electric elements may result in
damage to or unstable operation of the machine.

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Make sure the power supply complies with the working power of this machine, and
inconsistent voltage may damage the electric elements.
2-2 Safety measures on maintenance and repair
The operator handling operation of the electric and mechanical assemblies
shall be subject to training and authorization.
Only trained and authorized personnel can carry out maintenance of the electric and
mechanical assemblies of the machine, who shall be professional familiar with mechanical
installation and electric repair with certain level of experience.
Carry out overhaul and maintenance of the machine regularly to find possible
safety hidden trouble and remove it immediately to avoid possible big losses.
Maintenance and repair operation on the machine with power on is absolutely
forbidden.
Maintenance and repair operation of the electric elements can only be carried
out after switching off the breaker for overall circuit in the cabinet and turning off
the power supply of the machine.
* Attention:
●Even though the power of the machine is turned off, there are some electric elements
in the circuit charged with electricity.
●Check all assemblies and transmission system of the machine at least once a year. In
case of operation in serious rusty environment, the check frequency shall be
increased.
-- Safety measures on repair
All installed parts shall be maintained by dedicated persons to avoid damage to the machine and
personal injury. In case of any defect, the machine shall be repaired immediately and the authorized
technician shall remove the defect in time. After each repair, check the safety protection device of
the machine before start of running.
Do not use welding or flame to cut any parts of the machine, unless under the condition that
the cutting will not lead to fire and it will not damage any other parts.

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Relevant protection measures shall be taken for the machine. In case of fire situation, fire
extinguisher shall be available.
●Do not climb on the machine, and safe platform or scaffold shall be used.
●During lifting or handling of the parts with mechanical equipment (crane etc.), make
sure to be careful even for very light components because there still exists risk of
slipping down or losing balance.
●In case a damaged component cannot be repaired, it shall be colleted from the
manufacturer upon request (only within the guarantee period). Do not measure and
manufacture it by yourself because this may damage other components due to
mismatch with one another.
2-3 Pre-inspection
Inspection upon arrival of the machine at the site
Check if the machine is in good condition. In case of damage or incomplete package,
please inform the carrier immediately.
Please check if the received machine is the same as you purchased, and check if the
model indicated in the nameplate is the same as purchased.
Please check if all accessories for site installation have been received, and if they are
complete and free from damage.
For handling, please consider 3 dimensions and installation clearance to make sure that
there will be sufficient space for all connections and maintenance operations.
●Handle the machine with forklift from specified location, and lifting off is not allowed.
●There shall be enough carrying capacity at the site for installation of the machine, or
at least there shall be proper tightening measures.
●Proper space shall be left at the left and right sides of the machine to ensure air flow
and ventilation of electric units.
●There shall be enough support points at the right installation locations.

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●Pushing, pressing, and prizing the cabinet of the machine are not allowed. The
bottom frame of the machine is the only part carrying the load.
2-4 Notice on electric parts
The standard environment to operate label inserting machine shall be as followings:
●Ambient temperature: -10°C to +40°C
●Installation location: Indoors
●Frequency of power supply: 505 HZ
●Voltage: 1210-230VAC
●Power: 1.5KW
- Safety requirement on electric parts
Only professional persons can operate the electric units. Particularly, before any
handling in the control cabinet, all power supple to the machine shall be disconnected.
The main power supply may be switched off by disconnecting the main circuit breaker.
●Electric shock risk: Even though the main power of the machine is turned off, or the
main circuit breaker is disconnected, there are some electric elements in the circuit
charged with electricity.
●Burning risk: The current may lead the electric elements to be temporary or long
period hot, be careful when touching power line cable, control cable, power supply
cable, junction box cover and motor casing.
●Even the machine is turned off, as long as the breaker of the power supply circuit is
closed, the power line cable is still charged with electricity. For details refer to the
electric principle diagram.
●Dust collector shall be used for cleaning the control cabinet. Direct cleaning with
unfiltered compressed air is not allowed because water and oil content in the
compressed water may lead to short circuit and reduction of insulation resistance.

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Chapter 3 Preparation before operation
3-1 Operation precautions
Before turning on, check the bolts of each mechanism to see if there is any loose
situation.
3-1-1 Upon turning on, try to run each mechanism with Manual key to see if there is
any abnormal situation, Automatic running can be carried out only under no
abnormal situation.
3-1-2 When the emergency stop switch is turned on the cutting mechanism will search
the original point automatically. Before turning on, make sure that the central
column has been tightened in the right position, otherwise the central column and
the cutter may be damaged.
3-1-3 After replacing the cutter blade, check and see if the blade is too long. Too long
blade may damage the cutter.
3-1-4 During standby or normal running situation, do not put hands into the working
area of the cutter.
3-1-5 Manual label feeding will not work in case the clean-down unit is not turned on.
3-2 Installation and cleaning
The main machine, conveyor and shrinking oven etc. shall be adjusted to be in one
straight line. The centre of the conveyor and the cutter head centre of the main machine
shall be aligned with each other and the reference plane shall be adjusted to be level. The
foundation bolts of the main machine shall enter the support ground without any
clearance. Check and confirm the voltage of the power supply. Enough space shall be left
for positioning of the main machine for the convenience of future spot check and repair.
The ambient temperature shall be not higher than 45°C to avoid defects of bought out
components. The placed location of the main machine shall be free from direct blow of fan
or cold air, and flowing air may impact label inserting.

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●Turn on procedure ●Turn off procedure
Cleaning
Wipe off foreign substance like dust and oil stain etc. left on the machine during
transportation and installation. Wipe with clean cloth the sliding surface of transmission
parts of the machine such as guide bar, guide way, screw and gear slide rest etc., and
apply lubricating oil again. Pay attention that no oil shall be applied on belt pulley, belt
and rubber wheel and electric parts like motor etc.
Chapter 4 Structure and function of each mechanism
Emergency Stop ON
Clean-down ON
Power ON
Label feeding
Label cutting
Startup
Power OFF
Emergency Stop OFF
Clean-down OFF
Manual operation
Stop
Reset to original point

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4-1 Interface diagram of feeding line of the main machine
E plate thickness 2.5 unit: mm
4-2 Identification of drawings and functions of each part
--Parts description
1. Cutter head unit 2. Machine frame unit
3. Shrinking oven 4. Driving unit
5. Screw for bottle separation 6. Bottle carrying unit
7. Three-color caution light 8. Central column
9. Electric eye unit 10. Hairbrush unit
11. Clean-down unit 12. Material rack unit
13. Conveyor belt 14. Driven unit
15. Material feeding rack 16. Human machine interface

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--Functions of each part
●Cutter head unit
Built-in blade to conduct cutting operation to the shrinking film with planet
matching type and deflection crankshaft steel structure.
●Machine frame
The whole machine adopts aluminium alloy, combined with anode treatment and
304 stainless steel, for supporting the main machine and fixed conveyor belt.
●Shrinking oven (electric heating or steam type)

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Take advantage of heat from electric heating or steam to shrink and paste inserted
labels on the bottles.
●Driving unit
Single unit or double units synchronized servomotor is adopted for control to
convey shrinking film at fixed dimension.
●Screw for bottle separation
Put inserted material on the bottles and convey them at fixed clearance through
the screw so that the bottles separate with equal distance and it is easier for label
inserting.
●Bottle carrying unit
Synchronized running at both sides, use only on hand wheel to adjust the height
and bottle positioning, the purpose of which is to ensure no shaken of bottle during
conveying and to be easier for setting of label inserted height.
●Three-color caution light
During normal running, the green light is on; in case of lacking label film material,
the yellow light is on; and during abnormal situation, the red light is flashing.
●Central column
To insert and pull of the label film material so that the film material can be
conveyed and cut.
●Electric eye unit
Use electric eye to transfer signal and provide control system for fixed dimension
conveying. Adjust location and height of the electric eye to determine cutting
position of blade in the cutter head
●Hairbrush unit
Use rubber to brush the inserted label to the fixed position.
●Clean-down unit

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Synchronized adjustment mechanism adjust two transmission wheels of
clean-down unit to slightly contact the roller at the bottom of the central column,
and insert the label into the bottle with quite high rotating speed while labels pass
through.
●Material rack unit
The fixed paper ring of label film material can be set after adjustment from 5” to
10”, and the output of material is carried out by a transmission roller reduction
motor.
●Conveyor belt
The frequency converter is used to adjust the speed of conveyor belt so that it
matches with the capacity of the machine.
●Electric eye for bottle monitor
Monitor bottles to the suitable location, output signal to automatically insert volume
label.
●Material feeding unit
It is composed of material feeding box controlling label feeding tension and
material feeding rack located above the electric eye rack unit for label turning and
fixing, the purpose of which is for conveying of label film material.
●Human machine interface
It is the control backbone of the machine. The operation display pages include
manual, automatic, setting, abnormal display etc., and there are several knobs and
press buttons for the operation of the inserting volume label.
Chapter 5 Installation of label film material
5-1 Diagrammatic representation

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5-1-1 As showed in above figure, put the label film material on the material rack,
insert film material pressing plate and slightly apply pressure before tighten
the rack screw.
5-1-2 The material comes out along the direction as showed in the figure, and the
material feeding roller opens clockwise so that the film material will pass
through the rollers.
5-1-3 Pull the label film material through various rollers as per the figure and then
pull it into the tailplane of the central column.
5-1-4 Open the driving wheel before pulling the film material into the central column,
and then hold the bottom of the central column with left hand and lift it up so
that the roller of the central column disengaged slightly from the main driving
wheel. Pull the film material through the cutting position with right hand and
then pull back the central column with right hand and secure it.
5-1-5 After the central column returns to the original position, pull back the upper
driving wheel and secure it with slight contact. Then the label installation has
completed.
5-2 Testing of cutting operation
At the home page of human machine interface, press Label Cutting button to select label
feeding for

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cutting operation. Repeat the trial cutting for at least five times to remove nonstandard
label film material.
Note that you have to finally press Start button before entering the page of automatic
mode.
Chapter 6 Adjustment and setting of electric eye rack location
6-1 Location adjustment of electric eye rack during volume label cutting
6-1-1 The location of slide rest of electric eye rack can be adjusted up and down.
6-1-2 In case the higher part of label is too long, adjust slide rest of electric eye rack
upward.
6-1-3 In case the lower part of label is too long, adjust slide rest of electric eye rack
downward. Carry out the
above adjustment until cutting to the right position.
6-2 Setting of sensitivity of the electric eye
6-1-1 Since the color, shade and thickness are different for different labels, sensitivity of the
electric eye may influence label inserting when replacing different label film
material even though we have adjusted and set up the machine before
dispatch and during installation. Too high or too low sensitivity will result in
abnormal insertion of clean-down label during operation. Normally too high
sensitivity may lead to shorter label length, while too low sensitivity may lead
to the situation that a series of label film material has been pulled down. In
case of the above situations, sensitivity of the electric eye has to be adjusted
so as to meet the condition of the related label film material.
6-1-2 Before adjustment of sensitivity, pull the label to be near the electric eye and confirm
that the printing transparent point is at this position. Check if the red lamp and green lamp
on the electric eye sensor are off. If moving the label up and down cannot make the red
lamp off, it means the transparent sensitivity is weak. Align the transparent section of the
label with the electric eye and adjust the sensitivity button on electric eye until the red and
green lamps are just off, and then adjust backward until the red lamp is on.
6-1-3 In principle both red and green lamp shall be adjusted to lighting. Sometimes
too strong transparency of printings etc. on the label film material may lead
to misjudgment of detected position of electric eye, resulting in abnormal
insertion of label.
6-1-4 In case it remains abnormal after adjustment, repeat the above steps and

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adjust the sensitivity knob on the sensor a little bit more or less in order to
detect the proper position of the sensitivity knob.
Chapter 7 Positioning detection of label insertion
7-1 Principle of label insertion
When there are bottles on the conveyor belt passing the electric eye for bottle
detection, the driving unit under servo control will automatically feed one piece of
label, at the same time the clean-down material roller unit will clean down one piece
of long label, which will be inserted on the bottle. In case the positioning detection
electric eye does not in the proper position at this time, the label cannot be
successfully inserted to the bottle.
7-2 Diagrammatic representation of electric eye adjustment way
7-2-1 Adjust as per the following figure, in case the label inserts to the bottle as
showed in figure A, move the electric eye toward B direction. In case of figure C, move
the electric eye from C towards B direction, until the label inserts to the bottle like
showed in figure B.
Label
Bottle
Bottle monitor sensor adjustment
ABC
OK
7-3 Detection description on electric eye for bottle monitor
7-3-1 This electric eye is reflection type with removable structure as the main
body installed on the guide way. The main body reflects the projected light
on the object with label inserted and then it is reflected to the main body
for receipt as the signal transmission of label insertion.
7-3-2 When there is no object for inserting, the lamp on the main body sensor
A
B
C
Of electric eye location

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shall be OFF. If under this situation the lamp is still ON, use small
screwdriver to adjust this sensitivity knob until the lamp is OFF.
7-3-3 When there are objects for inserting, the projected light is reflected by the
bottle and the lamp on the sensor shall be ON. If the lamp is still OFF, it
means that the projected light of the main body is too weak to reflect, and
the sensitivity knob shall be adjusted until the lamp is ON.
7-3-4 Repeat the above adjustment until proper sensitivity of the sensor is
confirmed.
7-4 Main point on adjustment
7-4-1 Inconsistent linear speeds of three units: conveyor line, screw of bottle
separation and bottle carrying positioning belt, may result in impossible
insertion or unstable insertion of label.
7-4-2 The following shows forward inclination of bottle: reasons: 1. too fast
running of bottle carrying belt; 2. too slow running of conveyor line.
7-4-3 In case the bottle inclines backwards, the situation will be the other way
round. The following phenomenon can be adjusted to be consistent through the
knob on the panel.
7-4-4 The label cannot be inserted to the right position
Reasons: 1. The hairbrush does not touch the label;
2. The bottle carrying belt is too high;
3. The lower part of the label is not in proper position;
4. 7.1.1 and 7.1.2 may also result in it.
7-4-5 The lower part of the label is in proper position (due to the following two
reasons) Figure 1: Move the bottle monitoring sensor towards the direction of bottle
coming out.
Bottle carrying positioning belt

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Figure 2: Move the bottle monitoring sensor towards the direction of bottle
coming
Chapter 8 Dismantling and assembling of cutter head
8-1 Plane of cutter head unit
123
同步带
8-2 Description of assembly
8-2-1 In case of replacing the blade, dismantle the unit as showed in the above
figure.
8-2-2 When replacing the blade, pay attention to number of remaining lattice of the
original blade, i.e. the length of the blade. The new blade shall have the
same length as the old one, otherwise the film material may not be broken

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when cutting the label, or the label may not be cleaned down.
8-2-3 When assembling the blade, pay attention to the followings: A. Check if
there is a blade groove on the blade for inserting to the blade rest; B. After
determination of the blade length, do not operate at the blade edge and its
sharp end; C. The blade shall be assembled as per the original assembly
direction of the cutter head.
8-2-4 After assembly of the blade, pay attention to the marks on the belt and put on
the belt properly to avoid blocking of label before normal operation.
8-2-5 Be careful to dismantle the blade and avoid getting hurt by the blade. When
dismantling it with tools, the hands shall be away from the blade area. Hold
and tighten the belt with the left hand before dismantling blade press plate
screw. Pay attention to properly tighten the press plate so as to avoid
deformation of the press plate.
8-2-6 In case the blade angle of each unit is abnormal, or there is abnormal noise,
please notify this company for troubleshooting.
Chapter 9 Operation and control description of human machine interface
9-1 Operation description
This label inserting machine is mainly controlled with touch screen human
machine interface, supplemented with several external auxiliary traditional switches. All
function selection and display of this machine can be realized with functions designed at
various display pages of this device. It is easy to understand and operate.
9-1-1 Turn on the machine: As per the above Turn on Procedure and Turn off
Procedure.
9-1-2 Function descriptions of various pages:
(I) Description of control keys at the operation and control box
1. Power: Turn on and off the main Power.
2. Emergency Stop: Use it under abnormal situation.
3. Reset to Original Point: After turning on the machine, operate Reset to
Original Point before cutting operation.

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4. Abnormal Removed: In case abnormal situation, use this key to remove it. (No
need to remove for emergency stop and start to clean down.)
(II) Manual operation:
1. Material feeding motor: control the motion of material feeding roller.
2. Cutting: complete the cutting operation from material feeding until label
inserting.
3. Screw for material feeding: automatically control the space between bottles
during feeding.
4. Rise/drop of main machine height: The human machine interface controls
rise/drop of the main machine so as to reach label insertion height.
(III) Automatic mode: start automatic operation mode.
(IV) Setting of parameters:
1. Counting number of products: The maximum number is: 9999999.
2. Setting the label length: In case fixed length function, set the label length.
9-1-3 Switches for auxiliary functions:
(I) Emergency Stop: In case of abnormal situation, stop the running process
urgently.
(II) Speed adjustment knob: Control the speed of feeding bottles of the bottle
carrying unit.
(III) Screw for bottle feeding: control the space between bottles.
(IV) Switch of heat shrinking oven: After start-up, use it to complete label
shrinking motion.
(V) Alarm Release:
9-1-4 Information on alarm statue:
The control system of this machine shows alarm information with combined ways of
three-colour lamps and text on the interface screen.

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(VI) Three-colour lamps: Three-colour lamps of red, yellow and green are
located from top down at the right rear top position of the main machine,
and indicate the following meanings:
1. Red lamp: indicates abnormal situation of the main machine.
2. Yellow lamp: constant lighting indicates manual mode under no abnormal
situation; and glittering indicates lack of label.
3. Green lamp: indicate automatic mode, no abnormal situation.
9-2 Explanation of the graphic menu
Start: Start automatic mode
Stop: Stop automatic mode
Label Feeding: Feed the label to the central column waiting for cutting.
Label Cutting: Cut off the label that has been sent to the central column.
Production speed: **** bottle/min
Label length:**** PLS
Production quantity:****
Start
Stop
Label Feeding
Label Cutting
Display column for abnormal status
Clear to 0
Manual Page
手动页
Rise
Drop