Golden Machinery SL-100 User manual

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-1)
Professional Manufacturer, Outstanding Quality and Most
Reliable Products!

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-2)
Contents
Chapter 1 Preamble
Chapter 2 Safety criterion and regulations
2-1 Safety requirement on installation
2-2 Safety measures on maintenance and repair
2-3 Pre-inspection
2-4 Notice on electric parts
Chapter 3 Preparation before operation
3-1 Operation precautions
3-2 Installation and cleaning
Chapter 4 Structure and function of each mechanism
4-1 Interface diagram of feeding line of the main machine
4-2 Identification of drawings and functions of each part
Chapter 5 Installation of label film material
5-1 Diagrammatic representation
5-2 Testing of cutting operation
Chapter 6 Adjustment and setting of electric eye rack location
6-1 Location adjustment of electric eye rack during volume label cutting
6-2 Setting of sensitivity of the electric eye
Chapter 7 Positioning detection of label insertion
7-1 Principle of label insertion
7-2 Diagrammatic representation of electric eye adjustment way
7-3 Detection description on electric eye for bottle monitor
7-4 Main point on adjustment
Chapter 8 Dismantling and assembling of cutter head
Chapter 9 Operation and control description of human machine interface
9-1 Operation description
9-2 Explanation of the graphic menu
9-3 Common abnormal situations and troubleshooting
Chapter 10 Adjustment of other units (optional accessories)
10-1Specification
Chapter 11 Lubrication and maintenance
11-1 Daily routine check items

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-3)
Chapter 1 Preamble
Thank you for choosing automatic shrinkable label inserting machine from our company.
In order to fully exert the performance of various parts of this machine, and for proper and
safe operation by operators, please make sure to read this manual carefully before
operation. We believe that this manual will assist to acquaint you with this machine soon
and you will be more and more satisfied with the operation.
The body of this label inserting machine adopts a great deal of aluminium alloy, combined
with anode treatment and 304 stainless steel, enabling the overall structure of the
machine to be more robust and durable. As for mechanical performance, its modular and
human-oriented design ensures easier operation with high speed and more convenient
style change. Human-machine interface is adopted for the control circuit and it is easy to
learn. The excellent circuit design further ensures the label inserting speed of this
machine to be in the leading position internationally. Due to its completely new design
concept, not only lots of mechanical adjustment has been eliminated, but also the
accuracy of label cutting and production speed has been further enhanced. The
followings will be the detailed description on mechanical operation of this machine.
Chapter 2 Safety criterion and regulations
2-1 Safety requirement on installation
Upon arrival at the site and before installation and operation, check the machine to see if
there is any damage. Check if the frame is distorted, if the electric cabinet is affected with
damp; particularly check if there is any damage mark (for example collision mark) on any
parts of the machine. In case of being unable to determine, please verify it with the
manufacturer. In case of any damage, please inform the carrier immediately.
Before complete positioning of the machine, do not remove the package. Forklift can be
used for handling this machine. Insert the fork from the bottom of the front side of the
machine. Do not use wire rope for lifting and handling. Strict compliance with the above
requirement is the precondition of safety installation, otherwise it may result in personal
injury and damage to the machine.
Do not cover or block the ventilation fan motor in the electric cabinet with anything to
ensure proper heat dispersion. Otherwise overheating of electric elements may result in
damage to or unstable operation of the machine.

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-4)
Make sure the power supply complies with the working power of this machine, and
inconsistent voltage may damage the electric elements.
2-2 Safety measures on maintenance and repair
The operator handling operation of the electric and mechanical assemblies
shall be subject to training and authorization.
Only trained and authorized personnel can carry out maintenance of the electric and
mechanical assemblies of the machine, who shall be professional familiar with mechanical
installation and electric repair with certain level of experience.
Carry out overhaul and maintenance of the machine regularly to find possible
safety hidden trouble and remove it immediately to avoid possible big losses.
Maintenance and repair operation on the machine with power on is absolutely
forbidden.
Maintenance and repair operation of the electric elements can only be carried
out after switching off the breaker for overall circuit in the cabinet and turning off
the power supply of the machine.
* Attention:
●Even though the power of the machine is turned off, there are some electric elements
in the circuit charged with electricity.
●Check all assemblies and transmission system of the machine at least once a year. In
case of operation in serious rusty environment, the check frequency shall be
increased.
-- Safety measures on repair
All installed parts shall be maintained by dedicated persons to avoid damage to the machine and
personal injury. In case of any defect, the machine shall be repaired immediately and the authorized
technician shall remove the defect in time. After each repair, check the safety protection device of
the machine before start of running.
Do not use welding or flame to cut any parts of the machine, unless under the condition that
the cutting will not lead to fire and it will not damage any other parts.

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-5)
Relevant protection measures shall be taken for the machine. In case of fire situation, fire
extinguisher shall be available.
●Do not climb on the machine, and safe platform or scaffold shall be used.
●During lifting or handling of the parts with mechanical equipment (crane etc.), make
sure to be careful even for very light components because there still exists risk of
slipping down or losing balance.
●In case a damaged component cannot be repaired, it shall be colleted from the
manufacturer upon request (only within the guarantee period). Do not measure and
manufacture it by yourself because this may damage other components due to
mismatch with one another.
2-3 Pre-inspection
Inspection upon arrival of the machine at the site
Check if the machine is in good condition. In case of damage or incomplete package,
please inform the carrier immediately.
Please check if the received machine is the same as you purchased, and check if the
model indicated in the nameplate is the same as purchased.
Please check if all accessories for site installation have been received, and if they are
complete and free from damage.
For handling, please consider 3 dimensions and installation clearance to make sure that
there will be sufficient space for all connections and maintenance operations.
●Handle the machine with forklift from specified location, and lifting off is not allowed.
●There shall be enough carrying capacity at the site for installation of the machine, or
at least there shall be proper tightening measures.
●Proper space shall be left at the left and right sides of the machine to ensure air flow
and ventilation of electric units.
●There shall be enough support points at the right installation locations.

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-6)
●Pushing, pressing, and prizing the cabinet of the machine are not allowed. The
bottom frame of the machine is the only part carrying the load.
2-4 Notice on electric parts
The standard environment to operate label inserting machine shall be as followings:
●Ambient temperature: -10°C to +40°C
●Installation location: Indoors
●Frequency of power supply: 505 HZ
●Voltage: 1210-230VAC
●Power: 1.5KW
- Safety requirement on electric parts
Only professional persons can operate the electric units. Particularly, before any
handling in the control cabinet, all power supple to the machine shall be disconnected.
The main power supply may be switched off by disconnecting the main circuit breaker.
●Electric shock risk: Even though the main power of the machine is turned off, or the
main circuit breaker is disconnected, there are some electric elements in the circuit
charged with electricity.
●Burning risk: The current may lead the electric elements to be temporary or long
period hot, be careful when touching power line cable, control cable, power supply
cable, junction box cover and motor casing.
●Even the machine is turned off, as long as the breaker of the power supply circuit is
closed, the power line cable is still charged with electricity. For details refer to the
electric principle diagram.
●Dust collector shall be used for cleaning the control cabinet. Direct cleaning with
unfiltered compressed air is not allowed because water and oil content in the
compressed water may lead to short circuit and reduction of insulation resistance.

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-7)
Chapter 3 Preparation before operation
3-1 Operation precautions
Before turning on, check the bolts of each mechanism to see if there is any loose
situation.
3-1-1 Upon turning on, try to run each mechanism with Manual key to see if there is
any abnormal situation, Automatic running can be carried out only under no
abnormal situation.
3-1-2 When the emergency stop switch is turned on the cutting mechanism will search
the original point automatically. Before turning on, make sure that the central
column has been tightened in the right position, otherwise the central column and
the cutter may be damaged.
3-1-3 After replacing the cutter blade, check and see if the blade is too long. Too long
blade may damage the cutter.
3-1-4 During standby or normal running situation, do not put hands into the working
area of the cutter.
3-1-5 Manual label feeding will not work in case the clean-down unit is not turned on.
3-2 Installation and cleaning
The main machine, conveyor and shrinking oven etc. shall be adjusted to be in one
straight line. The centre of the conveyor and the cutter head centre of the main machine
shall be aligned with each other and the reference plane shall be adjusted to be level. The
foundation bolts of the main machine shall enter the support ground without any
clearance. Check and confirm the voltage of the power supply. Enough space shall be left
for positioning of the main machine for the convenience of future spot check and repair.
The ambient temperature shall be not higher than 45°C to avoid defects of bought out
components. The placed location of the main machine shall be free from direct blow of fan
or cold air, and flowing air may impact label inserting.

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-8)
●Turn on procedure ●Turn off procedure
Cleaning
Wipe off foreign substance like dust and oil stain etc. left on the machine during
transportation and installation. Wipe with clean cloth the sliding surface of transmission
parts of the machine such as guide bar, guide way, screw and gear slide rest etc., and
apply lubricating oil again. Pay attention that no oil shall be applied on belt pulley, belt
and rubber wheel and electric parts like motor etc.
Chapter 4 Structure and function of each mechanism
Emergency Stop ON
Clean-down ON
Power ON
Label feeding
Label cutting
Startup
Power OFF
Emergency Stop OFF
Clean-down OFF
Manual operation
Stop
Reset to original point

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-9)
4-1 Interface diagram of feeding line of the main machine
E plate thickness 2.5 unit: mm
4-2 Identification of drawings and functions of each part
--Parts description
1. Cutter head unit 2. Machine frame unit
3. Shrinking oven 4. Driving unit
5. Screw for bottle separation 6. Bottle carrying unit
7. Three-color caution light 8. Central column
9. Electric eye unit 10. Hairbrush unit
11. Clean-down unit 12. Material rack unit
13. Conveyor belt 14. Driven unit
15. Material feeding rack 16. Human machine interface

ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE
Tel:[phone] Fax: [phone]
Mobile: [phone] E-mail: [e-mail]
P.C:215600 Http://www.goldenmachinerygroup.com
Add:Zhaofeng Industrial Zone Zhangjiagang City , Jiangsu Province, China 215622
P(26-10)
--Functions of each part
●Cutter head unit
Built-in blade to conduct cutting operation to the shrinking film with planet
matching type and deflection crankshaft steel structure.
●Machine frame
The whole machine adopts aluminium alloy, combined with anode treatment and
304 stainless steel, for supporting the main machine and fixed conveyor belt.
●Shrinking oven (electric heating or steam type)