Goldline AsDC-W Product guide

rok założenia

1992

OPERATING AND ASSEMBLY MANUAL

ELECTRIC TANKLESS WATER HEATER

FOR CENTRAL HEATING SYSTEMS

(Electric water boiler)

TYPE EKW -

AsDC-W

- AsDC-W

-

AsZN-W

-

AsB II

- AsD-W

AsZN-W

AsB II

GoldLine

AsD-W

Intelligent AntiStop system

ZŁOTY CERTYFIKAT

PRZEDSIĘBIORSTWO

ZŁOTY CERTYFIKAT

GRAND PRIX

EKO-BUD '97

FAIR PLAY

2001-2009

2001

2010

GoldLine

2

Bolier EKW AsD

-

W

10

15

8

7

9

2

Insulation (polistyren)

CH hot water inflow

Circulation

Sensor cover

CH water outflow

Tank diagram

460 mm

18

11

Spiral coil

Thermostat sensor cover

Magnesium anode.

Cold water inflow

3/4"

L

400 mm

1/2"

325 mm

12

20

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1/2"

100 mm

L

80 l

830 mm

100 l

975 mm

Net weight

50 kg

53 kg

ESC

ON

OFF

Boiler

EKW AsDC

-

W

RETURN

SUPPLY

54 cm

14 17

21 19

13

16

5 4

3

Min

. Premises height

2,1m

(required while installation)

VENT

MANOMETER 4 BAR

Boiler

EKW AsDC

-

W

With build-in HUW tank

- exemplary application

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CONTROL PANEL

ESC

ON

OFF

INSIDE BOILER

:

- CH PUMP

- HUW PUMP

- 8l CH MEMBRANE VESSEL

- 2X ONE-WAY VALVE

100l HUW TANK

20

circulation

HUW

outflow

CH.

Cold water

outflow

CH

COIL 29 kW

Safety

valve

Ball

valve

manomet

e

r

circulation

pump

membrane

vessel

MAGNESIUM ANODE

200 mm

Safety valve)

HUW outflow

600 mm

3

RELAYS

ESC

ON

OFF

10

15

8

7

9

2

18

11

SENSORS

ELTERM

BODY. BAL. CH. HUW. ROOM. WEA..

EXTERNAL

REGULATORS

ATTENTION

THERMOREGULATOR

0 V!

6

5

4

3

2

1

Boiler

EKW AsZN

-

W

6

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BOILER

EQUIPMENT

1

2

3

External casing

Mounting plate

Automatics mounting brackets

LCD display

Control panel

Room thermostat connection strip

Boiler body (tank)

Boiler insulation

Heating unit

ESC

ON

OFF

y

n

y

n

RETURN

SUPPLY

4

16

5 4

3

14 17

13

5

6

Boiler

EKW AsB II

10

15

8

7

8

9

10

3/8”

automatic vent

11

Terminal strip

11

3

4

5

7

9

12

Relays

13

Feed stub pipe

3/4",

AsB II

1"

14

Return stub pipe

3/4",

AsB II

1"

15

Manomet

e

r 4 bar

16

Safety valve

3 bar

17

CH pump

(

up to

48kW)

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18

8 l

membrane vessel

19

HUW pump

20

1

00l

tank

21

Return stub pipe

¾’’

HUW

22 “Room” sensor terminal strip

23 „Floor” sensor terminal strip

24 HUW sensor terminal strip

ESC

ON

OFF

RETURN

SUPPLY

14

17

13 16

6

EKW

EKW EKW

AsZN . AsDC AsD

-W -W -W

EKW

12

24

22

23

EKW

AsBII

y

n

y

n

y

n

y

4

Thank you for placing trust in our company and for purchasing our product

.

OPERATING AND ASSEMBLY MANUAL

-

ELECTRIC TANKLESS WATER HEATER

FOR CENTRAL HEATING SYSTEMS

TYPE EKW AsZN-W, AsD-W AsDC-W, ASB II (Electric water boiler)

APPLICATION

All of the GoldLine (EKW AsZN-W, EKW AsD-W, EKW AsDC-W, EKW AsBII

) boilers are

designed to provide heating to small and medium sized locations equipped with

either open or closed low temperature (T<100°C) central heating water systems.

Boilers

EKW:

AsZN

-

W, AsD

-

W, AsDC

-

W in closed central heating system:

Boilers are designed for autonomous operation in both open and closed central

heating systems. Those boiler types come with a safety unit, 8l membrane vessel

and CH pump (*HUW pump in AsD-W and AsDC-W as well).

AsB

II 27 ÷ 48 kW

in closed central heating system

:

In closed heating system CH installation needs to be equipped in membrane vessel.

The membrane vessel is not supplied with the boiler.

AsB II

54 ÷ 144 kW

in closed central heating system

:

In closed heating system CH installation needs to be equipped in membrane vessel

and CH pump. The membrane vessel and CH pump are not supplied with the boiler.

TABLE OF CONTENTS

BOILER DESIGN

. . . .

. . . . .

.

. . .

. . . . .

2

HYDRAULIC AND

ELECTRICAL ASSEMBLY . .. . . . . . . . . 5

BOILER START

-

UP

. . . . .

.

. . . . . ..

. . 7

SETTINGS

. . . . . . . .

. . . . . . . . . . .

. . . 8

REFERENCE DIAGRAMS

. . .

. . . .

. . 17

DECLARATIONS OF CONFORMITY.

18

DIMENSIONS

:

EKW AsB II

EKW AsZN

-

W

EKW AsD

-

W

410

270

EKW AsDC

-

W

455mm

680

POWRÓT

ZASILANIE

50

235

410

270

50

225

55

410

270

120

105

21

1

55

1

50

1

50

1560mm

H

YDRAULIC

AND

ELE

C

TR

IC ASSEMBLY

HYDRAULIC ASSEMBLY

Please familiarize yourself with

the electrical and hydraulic diagram

, as

well as technical data prior to assembly. Details on www.elterm.pl

Boilers

EKW

AsZN

-

W

,

AsD

-

W

,

AsB

II

are hanging vertical devices and should be

hung on bolts. First, remove the cuboidal casing (unscrew the sheet metal screw

at the bottom of the boiler).

HUW tank (supplied with AsD

-

W boiler) should as well be hung on bolts

.

Boiler

EKW

AsDC

-

W

is a standalone device

.

HUW tank is build

-

in into boiler.

I

–

HYDRAULIC ASSEMBLY

A

–

AsZN

-

W

(

¾

”

male thread half union for CH pump

–

supplied with boiler

)

1. Feed stub pipe ¾” male thread – on the boiler’s right side (no. 13)

2. Return stub pipe ¾” female thread – on the boiler’s left side (no. 14)

B

–

AsB

II 27 ÷ 48

(

1”

male thread half union for CH pump

–

supplied with boiler

)

1. Feed stub pipe 1” male thread – on the boiler’s right side (no. 13)

2. Return stub pipe 1” male thread – on the boiler’s left side (no. 14)

C – AsB II 54 ÷ 144

1.

Feed stub pipe

1”

male thread

–

on the boiler’s right side (n

o.

13)

2. Return stub pipe 1” male thread – on the boiler’s left side (no. 14)

D

–

AsD

-

W (

¾

” male thread half union

s

for CH

and HUW

pump

s

–

supplied with boiler)

1. Feed stub pipe ¾” male thread – on the boiler’s right side (no. 13)

2. Return stub pipe ¾” male thread – on the boiler’s left side (no. 14)

3. Return stub pipe for HUW ¾” male thread – in the middle (no. 21)

5

EKW AsD

-

W

BOILER

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ESC

ON

OFF

ONE-WAY

VALVES

CH HUW SUPPLY

RETURN

E

–

EKW AsDC

-

W

All male threads

¾”

(top view

)

80

60

50

120

ATTENTION

!

Concerns AsD

-

W

only

One

-

way valves are mandatory while assembly

AsD

-

W

boiler

.

Lack

of

such valves on CH and HUW return causes inappropriate boiler and

pump operation as well as loss of guarantee.

One

-

way valves are not supplied with

boiler.

ATTENTION!

Concerns AsDC

-

W only

One-way valves for CH and HUW are factory assembled.

Safety valve is not included.

circulation

The boiler has to be connected to the central heating system

using the

¾”

or

1”

pipe

unions according to the direction of water flow (arrows on boiler).

Connection to be

made in accordance with PN-91/B-02413 (open central heating systems) or

PN-91/B-02414 (closed central heating systems.). T

he central heating system has to be

flushed prior to start-up. If installed outside Poland, the boiler ought to be co

nnected in

accordance

with the applicable regulations valid in the country where the boiler is

installed

.

CH

HUW water

inflow

cold water

inflow

CH

6

ELECTRIC ASSEMBLY

BOILER START

-

UP

Connection to the electrical system needs to be done in accordance with the regulations applicable

in

the

country where the given boiler is installed, and therefore must be done by qualified electrician (electrical

company installing the boiler puts a relevant stamp on the guarantee card). Heaters with powers from 4

to

24 kW are designed by an alternating current, 3-phase (400V3N~50Hz). 4, 6 and 9 kW

versions are also

available in 1-phase (230V1N~50Hz). In case 400V work is essential one should protrude bridge out of L1 L2 L3

clamp bar. Boilers AsZN-W, AsD-W and AsDC-W are equipped in TLZ terminal strip.

AsB II boiler is equipped

in switch disconnector. For this terminal strip one should connect power supply in accordance to L1 L2 L3

N PE

description. The technical data table (page 7) provides information on the cross-

section of the power cord to

be used for boiler connection and the applicable power (A) of the main fuses protecting the boiler.

Boiler

EKW

should be connected to the electric installation by a device enabling full power disconnection

. It is also

required to use residual current device (in case house installation lacks such).

A

–

Connection strip

1

–

HUW measuring sensor

– concerns AsD-W boiler (no. 24)

0

VOLT !!!

ESC

ON

OFF

RELAYS

Sensors

ELTERM

Body. BALL. CH. HUW. ROOM WEATH

EKW

BOILER START

-

UP

2

–

room sensor

ELTERM (

optional

)

– clamps (no. 22)

3

–

„weather” sensor

(n

o.

23)

4

–

external room temperature controller

,

recommended

ELTERM’s „ThermLine RT” (no. 6)

Sensors

EXTERNAL

REGULATORS

6

5

4

3

2

1

THERMOSTATE

6

B

–

„weather

”

sensor connection

Weather sensor

n

o.

25

we do connect to boiler using 2

-

strand wire.

We connect it to the boiler by no. 23 strip, on weather sensor by no.

25A strip – connection order is irrelevant (2-strand wire is not

included to the boiler).

23

22

24

25 A

- weather

sensor

26 A

- room

sensor

C

–

room sensor connection

(op

tional

)

Weather sensor no. 2

6

we do connect to boiler using 2

-

strand wire.

We connect it to the boiler by no.

22 strip, on weather sensor by no.

26A strip – connection order is irrelevant (2-strand wire is not

included to the boiler).

ATTENTION

:

Room and weather sensors are universal and exchangeable. One should remember about proper connection according

to points B and C above.

BOILER START

-

UP

Elements

1

–

LCD

screen

2 – HUW signal icon

3 – HUW pump active icon

4 – HUW program active icon

5 – CH signal icon

6 – CH pump active icon

7 – CH program active icon

8 – current HUW temperature

9 – current CH temperature

10 – time

11 – data

12 – CH and HUW temperature setting icon

13 – floor heating icon

14 – room temperature icon (optional)

15 – weekday

16 – relays status

17 – function buttons

18 –ON/OFF + back button

19 – green diode – boiler turned on

20 – red diode – boiler turned off

21 – CHOOSE button

7

2

8

10

11

3

4

1

5

6

7

9

15

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1

2

3

4

5

6

16

12

ESC

ON

14

OFF

18

13

20

19

17

21

TECHNICAL DATA

Power

4 kW

6 kW

9 kW

12 kW

15 kW

18 kW

21 kW

24 kW

Manual power

distribution

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

100%

-

67%

-

33%

Modulation of Power Safety fuses (A)

Power cord Heated area Alternative

power supply (mm²) (m²) heating (m²)

by

1/3

by

1/3

by

1/3

by

1/3

by

1/6

by

1/6

by

1/6

by

1/6

by

1/6

by

1/6

by

1/6

1

phase

3

phase

s

1

phase

3

phase

s

1

phase

3

phase

s

3

phase

3

phase

s

3

phase

3

phase

s

3

phase

1 x 20

3

x

6

1 x 32

3 x 10

1 x 40

3 x 16

3 x 20

3 x 25

3 x 32

3 x 40

3 x 2,5

5 x 1,5

3

x

4

5 x 2,5

3 x 10

5 x 2,5

5

x

4

5

x

4

5

x

6

5

x

6

5 x 10

~ 50

~ 70

~ 110

~ 150

~ 180

~ 220

~ 260

~ 300

~ 70

~ 100

~ 150

~ 210

~ 250

~ 310

~ 360

~ 400

5x35

5x50

5x70

5x95

5x120

AsB II boiler Manual power Power

Safety Power cord Heated area

(kW) distribution (V) fuses (A) (mm²) (m²)

EKW 27 9 ÷ 18 ÷ 27 400 3 x 50 5 x 16 220 - 380

EKW 30 10 ÷20 ÷30 400 3 x 50 5 x 16 240 – 400

EKW 33 11 ÷22 ÷33 400 3 x 50 5 x 16 260 – 450

EKW 36 12 ÷ 24 ÷36 400 3 x 63 5 x 16 280 – 480

EKW 39 13 ÷ 26 ÷39 400 3 x 63 5 x 16 290 – 500

EKW 42 14 ÷ 28 ÷42 400 3 x 80 5 x 25 300 – 520

EKW 45 15 ÷ 30 ÷45 400 3 x 80 5 x 25 320 – 570

EKW 48 16 ÷ 32 ÷48 400 3 x 80 5 x 25 340 – 600

AsB II boiler

Power

Safety Power cord

(V) fuses (A) (mm²)

EKW 54

EKW 60

EKW 66

EKW 72

EKW 96

EKW 120

EKW 144

400

3x100A

3x100 A

3x125 A

3x160 A

3x200 A

3x240 A

* Exact section should be matched by qualified electrician

**

Exact heated area depends on multiple factors

8

3

SETTINGS

ATTENTION

!!!!

Boiler connected to the installation according to

point II ELECTRICAL

ASSEMBLY. CH (HUW) pump should be turned on for III speed. Valves on

radiators should be completely open while start-up.

1.

Red diode on

–

n

o.

20,

boiler stand

-

by

–

boiler turned on

.

2.

For

5 s.

Press button:

Green diode no.

19

turns on.

JEZYK

POLSKI

ENGLISH

OK

JEZYK

POLSKI

ENGLISH

OK

LANGUAGE

3.

Choose language

POLSKI / ANGIELSKI (ENGLISH).

–

choose

ENGLISH

–

back to POLISH

–

OK.

Confirm language selection.

4.

On

LCD

–

sign

„

venting

+

progress bar”. One cannot skip this part. CH

(optionally HUW) pump turns on –

there is no possibility to disconnect

heaters. Those 5 minutes should be sufficient to vent

whole system

including boiler and pump. In case however another venting

is essential

please repeat previous step.

5.

On

LCD

–

information according to

description on page 7.

4

Venting

5

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2

3

4

5

6

1

I

–

INITIAL SETTINGS

:

1

CH and HUW

(concerns AsD-W and AsDC-W boilers only)

temp. setting

–

press

1

time

,

enter function

:

HUW

CH

–

go to CH setting

–

get back to HUW setting

50

HUW

.

CH

50

CONTROL PANEL

ESC

ON

CH and HUW temperatures are set in the same way.

OFF

SETTING

-

press another time, below sign appears

:

HUW

CH

-

decrease CH or HUW temp.

-

in

crease CH or HUW temp.

-

„

BACK

” (

given

parameters are

set

)

Multiple press enables getting back to main menu

9

HUW

50°C

DEFAULT: 50

CH

2

„Weather curve” setting

-

press

1

time

,

enter the „weather curve” setting

-

choose curve from

0

to

10

DEFAULT: 50

2

Weather curves operate for outside temperatures lower than

15°C.

To

make them work properly one should set CH temperature, e.g. 30°C and

choose curve number (1 – 10). Zero – no weather correction.

Meaning of values

:

Boiler keeps fixed CH temperature – the one we have previously chosen.

This temperature is then increased by weather correction value, i.e.

boiler’s temperature = set temperature + weather correction; where

correction factor depends on our choice.

For each grade below

15°C,

weather correction equals:

for

1

for

2

for

3

for

4

for

5

for

6

for

7

for

8

for

9

for

10

Examples

Weather curve set at

5,

boiler CH temperature:

30°C.

For outside temperature

higher than 15°C boiler will keep 30°C. For external temperature equal 5°C,

correction will estimate 10 x 0,5 = 5°C, thus boiler will maintain 35°C. For external

temperature equal - 5°C numbers will be: 20 x 0,5 = 10°C, boiler temp.: 40°C.

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1

2

3

4

5

6

c

k:0

50 (+0 ) c

1

2

3

4

5

6

0,1°C

0,2°C

0,3°C

0,4°C

0,5°C

0,6°C

0,7°C

0,8°C

0,9°C

1

,0

°C

Boiler temp

80

70

60

50

40

30

K

-

=1

External temp.

20

10

0

-

10

-

20

-

30

K=5

K=10

Curves

1, 5, 10

for CH temp.

30°C

10

3.

Room temperature setting on boiler (optional)

-

press

1

time

,

enter the function

:

Room temperature

setting on boiler

-

decrease CH or HUW temp.

(

from

5°

to

29°C)

-

in

crease CH or HUW temp.

(from 6° to 30°C)

-

„

BACK

” (

given temperatures are

set

)

Multiple press enables getting back to main menu

SETTINGS

ad. 3

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1

2

3

4

5

6

c

k:19 c

25 c

1

2

3

4

5

6

I

–

SETTINGS F

RO

M MENU

:

A.

SETTINGS

:

1.

2.

3.

4.

5.

6.

7.

8.

9.

POWER

. . . . . . . . . . . . . . . . . . . 100 / 67 / 33%

SECTIONS

. . . . . . . . . . . . . . . . . . . .

CH and HUW

DATE

&

TIME

. . . . . . . . . . . . . . . .

current

PID

-

P . . . . . . . . . . . . . . . . . . . 1

–

2

–

3

–

4

–

5

CH HISTERESE

. . . . . . . . . . . . 1

–

2

–

3

–

4

–

5

–

6

°C

HUW HISTERESE

. . . . . . . . . . . 1

–

2

–

3

–

4

-

5

–

6

°C

DEF.

SETTINGS

CONTROL

S

ROOM

(OP

TIONAL

) . . . . . .

.

9 program

s

CONTROL

s

HUW

(O

PTIONAL

) . . . . . . . . 9 program

s

ad. A1

SETTINGS

ENERGY CONSUM.

VENTING

POWER

SECTIONS

DATE & TIME

PID-P

CH HISTERESE

66

1

2

B.

ENERGY

CONSUMPTION

C.

VENTING

(

CH and HUW

)

Ad. A1. „

SETTINGS

–

POWER

”

EKW boiler

-

press

1

time

,

SETTINGS sign appears

-

press

2

times

,

POWER sign appears

-

press another time

,

below sign appears

POWER

-

decrease boiler power to

67%

or

33%

-

increase boiler power to

67%

or

100%

-

„

BACK

” (

given

parameters are

set

)

Multiple press enables getting back to main menu

POWER

DEFAULT: 100

100%

POWER

DEFAULT: 100

Goldline AsDC-W Product guide

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