Goodman GCVC960403BNAA User manual

Copyright ©2014 Goodman Manufacturing Company, L.P.
RT6612032
August2014
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does
not assume any responsibility for property damage or personal injury due to improper service
procedures performed by an unqualified person.
•RefertoServiceManualRS6612010forinstallation,operation,andtroubleshootinginformation.
•RefertotheappropriatePartsCatalog for part number information.
•Models listed on page 3.
TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANUALAL
ALAL
AL
TM
*CVC96/*MVC96
96% Gas Furnace Units

PRODUCT IDENTIFICATION
2
The model and manufacturing number are used for positive identification of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.
WARNING
WARNING HIGHVOLTAGE!
Disconnect ALL power before servicing or installing this unit. Multiple power
sources may be present. Failure to do so may cause property damage, personal
injury or death.
Installation and repair of this unit
should be performed ONLY by in-
dividuals meeting the require-
ments of an "entry level technician", at a minimum, as
specified by the Air-Conditioning, Heating, and Refrigera-
tionInstitute(AHRI). Attemptingtoinstall or repairthis unit
without such background may result in product damage,
personal injury or death.
WARNING
WARNING
Goodman will not be responsible
for any injury or property damage
arising from improper service or service procedures. If
you install or perform service on this unit, you assume
responsibility for any personal injury or property damage
which may result. Many jurisdictions require a license to
install or service heating and air conditioning equipment.
WARNING
WARNING
*MVC960603BNAA
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Brand Minor Revision
G - Goodman A - Initial Releas
e
A - Amana B - 1st Revision
Configuration
M - Upflow/Horizontal Major Revision
C - Downflow/Horizontal A - Initial Releas
e
K - Dedicated Upflow B - 1st Revision
D - Dedicated Downflow NOx
Motor N - Low Nox
V - Variable Speed ECM /ComfortNet
E - Multi-Speed ECM
S - Single Speed
Gas Valve Cabinet Width
M - Modulating A - 14"
V - 2 Stage B - 17.5"
H - Convertible 2 Stage C - 21"
S - Single Stage D - 24.5"
AFUE Maximum CFM
96 - 96% AFUE 2 - 800 CFM
3 - 1200 CFM
4 - 1600 CFM
MBTU/h 5 - 2000 CFM
40 - 40,000
60 - 60,000
80 - 80,000
100 - 100,000
120 - 120,000

3
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.
The United States Environmental Protection Agency (“EPA”) has issued various regulations re-
garding the introduction and disposal of refrigerants introduced into this unit. Failure to follow
these regulations may harm the environment and can lead to the imposition of substantial fines.
These regulations may vary by jurisdiction. Should questions arise, contact your local EPA of-
fice.
WARNING
WARNING
To prevent the risk of property
damage, personal injury, or death,
do not store combustible materi-
als or use gasoline or other flammable liquids or vapors
in the vicinity of this appliance.
WARNING
WARNING
*CVC960403BNAA
*CVC960603BNAA
*CVC960804CNAA
*CVC961005CNAA
*CVC961205DNAA
*MVC960403BNAA
*MVC960603BNAA
*MVC960803BNAA
*MVC960804CNAA
*MVC961005CNAA
*MVC961205DNAA
Do not connect or use any device
that is not design certified by
Goodman for use with this unit.
Serious property damage, personal injury, reduced unit
performance and/or hazardous conditions may result
from the use of such non-approved devices.
WARNING
WARNING

FURNACE SPECIFICATIONS
4
*MVC96
0403BNA *MVC96 0603BNA *MVC96 0803BNA *MVC96 0804CNA *MVC96 1005CNA *MVC96 1205DNA
High Fire Input¹ 40,000 60,000 80,000 80,000 100,000 120,000
High Fire Output¹ 38,400 57,600 76,800 76,800 96,000 115,200
Low-Fire Steady-State Input¹ 28,000 42,000 56,000 56,000 70,000 84,000
Low-Fire Steady-State Output¹ 26,880 40,320 53,760 53,760 67,200 80,640
AFUE² 969696969696
Temperature Rise Range (°F) 35 - 65 20 - 50 35 - 65 25 - 55 35 - 65 35 - 65
Vent Diameter³ 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3"
No. of Burners 2 3 4 4 5 6
Circulator Blower
Available AC @ 0.5" ESP 1.5 - 3 1.5 - 3 1.5 - 3 1.5 - 4 2 - 5 2 - 5
Size (D x W) 10" x 8" 11" x 8" 11" x 8" 11" x 10" 11" x 10" 11" x 11"
Horsepower @ 1075 RPM
½½½¾
11
Speed VS ECM VS ECM VS ECM VS ECM VS ECM VS ECM
Filter Size (in²)
Permanent 341 731 683 853 853 1,024
Disposable 171 366 341 427 427 512
Electrical Data
Min. Circuit Ampacity⁴7.8 7.8 7.8 10.6 14.4 14.4
Max. Overcurrent Device (amps)⁵15 15 15 15 20 20
Shipping Weight (lbs)
¹NaturalGasBTU/h
²
³
Vent pipe must be either 2" or 3" in diameter, depending upon furnace input, number of elbows, length of run
and must be 2" or 3" diameter PVC.
⁴Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined
⁵
May use fuses or HACR-type circuit breakers of the same size as noted.
Notes
• All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply.
•
•
•
and noise issues.
•
may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility
clearance must take precedence over clearances from the enclosure where accessibility clearances are greater.
114 117 120 141 143 156

FURNACE SPECIFICATIONS
5
*CVC96
0403BNA *CVC96 0603BNA *CVC96 0804CNA *CVC96 1005CNA *CVC96 1205DNA
High Fire Input¹ 40,000 60,000 80,000 100,000 120,000
High Fire Output¹ 38,400 57,600 76,800 96,000 115,200
Low-Fire Steady-State Input¹ 28,000 42,000 56,000 70,000 84,000
Low-Fire Steady-State Output¹ 26,880 40,320 53,760 67,200 80,640
AFUE² 9696969696
Temperature Rise Range (°F) 20 - 50 35 - 65 25 - 55 45 - 75 35 - 65
Vent Diameter³ 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3"
No. of Burners 2 3 4 5 6
Circulator Blower
Available AC @ 0.5" ESP 1.5 - 3 1.5 - 3 1.5 - 4 2 - 5 2 - 5
Size (D x W) 10" x 8" 11" x 8" 11" x 10" 11" x 10" 11" x 11"
Horsepower @ 1075 RPM
½½¾
11
Speed VSECM VSECM VSECM VSECM VSECM
Filter Size (in²)
Permanent 488 512 853 711 1,024
Disposable 244 256 427 356 512
Electrical Data
Min. Circuit Ampacity⁴7.8 7.8 10.6 14.4 14.4
Max. Overcurrent Device (amps)⁵15 15 15 20 20
Shipping Weight (lbs)
¹ Natural Gas BTU/h
²
³
Vent pipe must be either 2" or 3" in diameter, depending upon furnace input, number of elbows, length of run
and must be 2" or 3" diameter PVC.
⁴Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined
⁵
May use fuses or HACR-type circuit breakers of the same size as noted.
Notes
• All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply.
•
•
•
and noise issues.
•
may necessitate greater clearances than the minimum clearances listed above. In all cases, accessibility
clearance must take precedence over clearances from the enclosure where accessibility clearances are greater.
116 119 143 145 158

PRODUCT DIMENSIONS DM96VC
6
M
inimum Clearances to Combustible Materials
Position Sides Rear Front Bottom Flue Top
0" 0" 3" C 0" 1"
Horizontal 6" 0" 3" C 0" 6"
Model A B C D E
*MVC960403BNA 17½" 16" 13⅞"12⅛"13⅝"
*MVC960603BNA 17½" 16" 13⅞"12⅛"13⅝"
*MVC960803BNA 17½"" 16" 13⅞"12⅛"13⅝"
*MVC960804CNA 21" 19½" 17⅜" 16" 17½"
*MVC961005CNA 21" 19½" 17⅜" 16" 17½"
*MVC961205DNA 24½" 23" 20⅞"19⅜"20⅞"
5
9¼
19 ⅝
34 ½
¾
19½
⅞
¾
DIMB
DISCHARGE
23
2⅜
1⅞
2½
2
6½
C
5
9¼
19 ⅝
23
24 ⅞
31 ⅞
A
21 ⅛
2 ⅝
14
23
1½
1⅜
¾
28 ¾
2⅜
1⅞
2½
2
2¾
6½
1⅞
26 ½
23 ½
UNFOLDED FLANGES
22
FOLDED FLANGES
D
FOLDED FLANGES
E
UNFOLDED FLANGES
AIR
DISCHARGE
SIDE CUT-OUT SIDE CUT-OUT
AIR
DISCHARG E
LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW
CONDENSATE DRAIN
TRAP EXTERIOR
CONNECTION
(RIGHT OR LEFT SIDE)
¾ PVC
VENT/FLUE PIPE
2" PVC ALTERNATE
VENT/FLUE
LOCATION
RIGHT SIDE
DRAIN TRAP
EXTERIOR HOLES
HIGH VOLTAGE
ELECTRICAL OUTLET
ALTERNATE
GAS SUPPLY
LOW VOLTAGE
ELECTRICAL OUTLET
STANDARD
GAS SUPPLY
LOCATION
CENTER DIMPLE
FOR ALTERNATE
AIR INTAKE PIPE
3" OD HOLE
AIR INTAKE
2" PIPE
LEFT SIDE
DRAIN TRAP
EXTERIOR HOLES
HIGH VOLTAGE
ELECTRICAL OUTLET
LOW VOLTAGE
ELECTRICAL OUTLET

7
PRODUCT DIMENSIONS DC96VC
RIGHT SIDE VIEW
TOP VIEW FRONT VIEW A
34 ½
4⅛
11⅜
14¾
25⅛
28¾
C
6⅞6⅞
11⅜
14⅞
14¾
25⅛
3½
2½
2
1⅞
2⅝
23
14
1⅜
1½
1⅝
E
UNFOLDED
FLANGES
D
FOLDED FLANGES
18 ⅛
FOLDED FLANGES
20 ⅛
UNFOLDED FLANGS
2⅝
1 ⅞
2½
6½
2
AIR
DISCHARGE
SIDE CUT-OU T SIDE CUT-OU T
AIR
DISCHARGE
LEFT SIDE VIEW
FRONT VIEW
RIGHT SIDE VIEW
LOW VOLTAGE
ELECTRICAL OUTLET
ALTERNATE GAS
SUPPLY LOCATION
HIGH VOLTAG E
ELECTRICAL
OUTLET
STANDARD DRAIN TRAP
CONNECTION
¾PVC
LEFT SIDE EXTERIOR
DRAIN TRAP HOLE S
ALTERNATE
GAS SUPPLY
LOCATIO N
ALTERNATE VENT/
FLUE LOCATION
HIGH VOLTAGE
ELECTRICAL
OUTLET
RIGHT SIDE EXTERIO R
DRAIN TRAP HOLES
LOW VOLTAGE
ELECTRICAL
OUTLET
Model A B C D E
*CVC960403BNA 17½"14⅝"14"14½"16"
*CVC960603BNA 17½"14⅝"14"14½"16"
*CVC960804CNA 21"18⅛"17½"18"19½"
*CVC961005CNA 21"18⅛"17½"18"19½"
*CVC961205DNA 24½” 21⅝"21"21½"23"
Position Sides Rear Front Bottom Flue Top
0" 0" 3" NC 0" 1"
Horizontal 6" 0" 3" C 0" 6"
M
inimum Clearances to Combustible Materials

BLOWER PERFORMANCE SPECIFICATIONS
8
*MVC960403BNA
Cooling Speed
(@ .1" - .8" w.c. ESP)
*MVC960403BNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 35 - 65°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise (°F)
A
Minus 10% 536 363
A
Minus 10% 445 380 n/a
Minus 5% 566 383 Minus 5% 469 401 n/a
Normal 596 403 Normal 494 422 n/a
Plus 5% 626 423 Plus 5% 519 443 n/a
Plus 10% 656 443 Plus 10% 543 464 65
B
Minus 10% 716 474
B
Minus 10% 498 424 n/a
Minus 5% 756 501 Minus 5% 525 447 n/a
Normal 796 527 Normal 553 471 64
Plus 5% 836 553 Plus 5% 581 495 61
Plus 10% 876 580 Plus 10% 608 518 58
C
Minus 10% 877 608
C
Minus 10% 541 469 n/a
Minus 5% 925 641 Minus 5% 571 495 62
Normal 974 675 Normal 601 521 59
Plus 5% 1,023 709 Plus 5% 631 547 56
Plus 10% 1,071 743 Plus 10% 661 573 54
D
Minus 10% 1,073 723
D
Minus 10% 608 517 58
Minus 5% 1,132 763 Minus 5% 642 545 55
Normal 1,192 803 Normal 676 574 53
Plus 5% 1,252 843 Plus 5% 710 603 50
Plus 10% 1,311 883 Plus 10% 744 631 48
*MVC960603BNA
Cooling Speed
(@ .1" - .8" w.c. ESP)
*MVC960603BNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 20 - 50°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise (°F)
A
Minus 10% 539 358
A
Minus 10% 858 600 n/a
Minus 5% 569 378 Minus 5% 905 634 n/a
Normal 599 398 Normal 953 667 n/a
Plus 5% 629 418 Plus 5% 1,001 700 n/a
Plus 10% 659 438 Plus 10% 1,048 734 n/a
B
Minus 10% 735 501
B
Minus 10% 953 666 n/a
Minus 5% 776 529 Minus 5% 1,006 703 n/a
Normal 817 557 Normal 1,059 740 50
Plus 5% 858 585 Plus 5% 1,112 777 48
Plus 10% 899 613 Plus 10% 1,165 814 46
C
Minus 10% 906 626
C
Minus 10% 1,042 727 n/a
Minus 5% 957 661 Minus 5% 1,100 768 48
Normal 1,007 696 Normal 1,158 808 46
Plus 5% 1,057 731 Plus 5% 1,216 848 44
Plus 10% 1,108 766 Plus 10% 1,274 889 42
D
Minus 10% 1,091 729
D
Minus 10% 1,134 793 47
Minus 5% 1,151 770 Minus 5% 1,197 837 45
Normal 1,212 810 Normal 1,260 881 42
Plus 5% 1,273 851 Plus 5% 1,323 925 40
Plus 10% 1,333 891 Plus 10% 1,386 969 38
Notes
• All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed.
• Formost jobs, about 400 CFM pertonwhen cooling is desirable.
•

BLOWER PERFORMANCE SPECIFICATIONS
9
*MVC960803BNA
Cooling Speed
( @ .1" - .8" w.c. ESP)
*MVC960803BNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 35 - 65°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise (°F)
A
Minus 10% 566 363
A
Minus 10% 1,082 770 n/a
Minus 5% 598 383 Minus 5% 1,142 812 62
Normal 629 403 Normal 1,202 855 59
Plus 5% 660 423 Plus 5% 1,262 898 56
Plus 10% 692 443 Plus 10% 1,322 941 54
B
Minus 10% 725 486
B
Minus 10% 1,184 831 60
Minus 5% 766 513 Minus 5% 1,250 877 57
Normal 806 540 Normal 1,316 923 54
Plus 5% 846 567 Plus 5% 1,382 969 51
Plus 10% 887 594 Plus 10% 1,448 1,015 49
C
Minus 10% 921 635
C
Minus 10% 1,250 930 57
Minus 5% 972 670 Minus 5% 1,320 981 54
Normal 1,023 705 Normal 1,389 1,033 51
Plus 5% 1,074 740 Plus 5% 1,458 1,085 49
Plus 10% 1,125 776 Plus 10% 1,528 1,136 47
D
Minus 10% 1,107 737
D
Minus 10% 1,256 957 57
Minus 5% 1,169 778 Minus 5% 1,326 1,010 54
Normal 1,230 819 Normal 1,396 1,063 51
Plus 5% 1,292 860 Plus 5% 1,466 1,116 49
Plus 10% 1,353 901 Plus 10% 1,536 1,169 46
*MVC960804CNA
Cooling Speed
( @ .1" - .8" w.c. ESP)
*MVC960804CNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 25 - 55°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise (°F)
A
Minus 10% 710 462
A
Minus 10% 1,082 780 n/a
Minus 5% 750 487 Minus 5% 1,142 824 n/a
Normal 789 513 Normal 1,202 867 n/a
Plus 5% 828 539 Plus 5% 1,262 910 n/a
Plus 10% 868 564 Plus 10% 1,322 954 54
B
Minus 10% 870 594
B
Minus 10% 1,184 845 n/a
Minus 5% 919 627 Minus 5% 1,250 892 n/a
Normal 967 660 Normal 1,316 939 54
Plus 5% 1,015 693 Plus 5% 1,382 986 51
Plus 10% 1,064 726 Plus 10% 1,448 1,033 49
C
Minus 10% 1,064 712
C
Minus 10% 1,250 914 n/a
Minus 5% 1,123 751 Minus 5% 1,320 965 54
Normal 1,182 791 Normal 1,389 1,016 51
Plus 5% 1,241 831 Plus 5% 1,458 1,067 49
Plus 10% 1,300 870 Plus 10% 1,528 1,118 47
D
Minus 10% 1,238 822
D
Minus 10% 1,256 969 n/a
Minus 5% 1,306 867 Minus 5% 1,326 1,023 54
Normal 1,375 913 Normal 1,396 1,077 51
Plus 5% 1,444 959 Plus 5% 1,466 1,131 49
Plus 10% 1,513 1,004 Plus 10% 1,536 1,185 46
Notes
• All furnaces shipas high speedfor cooling. Installer must adjust blower speedas needed.
• For most jobs, about 400 CFM per ton when cooling is desirable.
•

BLOWER PERFORMANCE SPECIFICATIONS
10
*MVC961005CNA
Cooling Speed
( @ .1" - .8" w.c. ESP)
*MVC961005CNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 35 - 65°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise (°F)
A
Minus 10% 738 508
A
Minus 10% 1,636 1,130 54
Minus 5% 779 536 Minus 5% 1,727 1,193 51
Normal 820 564 Normal 1,818 1,256 49
Plus 5% 861 592 Plus 5% 1,909 1,319 47
Plus 10% 902 620 Plus 10% 2,000 1,382 44
B
Minus 10% 1,020 706
B
Minus 10% 1,683 1,163 53
Minus 5% 1,076 745 Minus 5% 1,777 1,227 50
Normal 1,133 784 Normal 1,870 1,292 48
Plus 5% 1,190 823 Plus 5% 1,964 1,357 45
Plus 10% 1,246 862 Plus 10% 2,057 1,421 43
C
Minus 10% 1,318 884
C
Minus 10% 1,719 1,184 52
Minus 5% 1,391 933 Minus 5% 1,815 1,250 49
Normal 1,464 982 Normal 1,910 1,316 47
Plus 5% 1,537 1,031 Plus 5% 2,006 1,382 44
Plus 10% 1,610 1,080 Plus 10% 2,101 1,448 42
D
Minus 10% 1,562 1,133
D
Minus 10% 1,761 1,222 50
Minus 5% 1,649 1,196 Minus 5% 1,859 1,290 48
Normal 1,736 1,259 Normal 1,957 1,358 45
Plus 5% 1,823 1,322 Plus 5% 2,055 1,426 43
Plus 10% 1,910 1,385 Plus 10% 2,153 1,494 41
*MVC961205DNA
Cooling Speed
( @ .1" - .8" w.c. ESP)
*MVC961205DNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 35 - 65°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise (°F)
A
Minus 10% 780 492
A
Minus 10% 1,702 1,196 63
Minus 5% 824 520 Minus 5% 1,796 1,263 59
Normal 867 547 Normal 1,891 1,329 56
Plus 5% 910 574 Plus 5% 1,986 1,395 54
Plus 10% 954 602 Plus 10% 2,080 1,462 51
B
Minus 10% 1,044 748
B
Minus 10% 1,746 1,226 61
Minus 5% 1,102 789 Minus 5% 1,843 1,294 58
Normal 1,160 831 Normal 1,940 1,362 55
Plus 5% 1,218 873 Plus 5% 2,037 1,430 52
Plus 10% 1,276 914 Plus 10% 2,134 1,498 50
C
Minus 10% 1,320 918
C
Minus 10% 1,771 1,251 60
Minus 5% 1,394 969 Minus 5% 1,870 1,321 57
Normal 1,467 1,020 Normal 1,968 1,390 54
Plus 5% 1,540 1,071 Plus 5% 2,066 1,460 52
Plus 10% 1,614 1,122 Plus 10% 2,165 1,529 49
D
Minus 10% 1,719 1,150
D
Minus 10% 1,825 1,296 58
Minus 5% 1,815 1,214 Minus 5% 1,927 1,368 55
Normal 1,910 1,278 Normal 2,028 1,440 53
Plus 5% 2,006 1,342 Plus 5% 2,129 1,512 50
Plus 10% 2,101 1,406 Plus 10% 2,231 1,584 48
Notes
• All furnaces ship as high speedfor cooling. Installer must adjust blower speedas needed.
• For most jobs, about 400 CFM per ton when cooling is desirable.
•

BLOWER PERFORMANCE SPECIFICATIONS
11
*CVC960403BNA
Cooling Speeds
( @ .1" - .8" w.c. ESP)
*CVC960403BNA
Heating Speed
(@ .1"- .5" w.c. ESP; Rise Range: 20 - 50°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage CFM Low-Stage CFM Rise (°F)
A
Minus 10% 590 404
A
Minus 10% 861 614 41
Minus 5% 622 427 Minus 5% 909 648 39
Normal 655 449 Normal 957 682 37
Plus 5% 688 471 Plus 5% 1,005 716 35
Plus 10% 721 494 Plus 10% 1,053 750 34
B
Minus 10% 726 512
B
Minus 10% 953 675 37
Minus 5% 767 541 Minus 5% 1,006 713 35
Normal 807 569 Normal 1,059 750 34
Plus 5% 847 597 Plus 5% 1,112 788 32
Plus 10% 888 626 Plus 10% 1,165 825 31
C
Minus 10% 898 644
C
Minus 10% 1,040 738 34
Minus 5% 948 680 Minus 5% 1,097 779 32
Normal 998 716 Normal 1,155 820 31
Plus 5% 1,048 752 Plus 5% 1,213 861 29
Plus 10% 1,098 788 Plus 10% 1,271 902 28
D
Minus 10% 1,086 769
D
Minus 10% 1,126 799 32
Minus 5% 1,147 811 Minus 5% 1,188 844 30
Normal 1,207 854 Normal 1,251 888 28
Plus 5% 1,267 897 Plus 5% 1,314 932 27
Plus 10% 1,328 939 Plus 10% 1,376 977 26
*CVC960603BNA
Cooling Speeds
( @ .1" - .8" w.c. ESP)
*CVC960603BNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 35 - 65°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage CFM Low-Stage CFM Rise
A
Minus 10% 590 390
A
Minus 10% 844 618 63
Minus 5% 623 411 Minus 5% 891 653 60
Normal 656 433 Normal 938 687 57
Plus 5% 689 455 Plus 5% 985 721 54
Plus 10% 722 476 Plus 10% 1,032 756 52
B
Minus 10% 711 487
B
Minus 10% 855 676 62
Minus 5% 751 514 Minus 5% 903 713 59
Normal 790 541 Normal 950 751 56
Plus 5% 830 568 Plus 5% 998 789 53
Plus 10% 869 595 Plus 10% 1,045 826 51
C
Minus 10% 875 617
C
Minus 10% 887 733 60
Minus 5% 923 652 Minus 5% 937 773 57
Normal 972 686 Normal 986 814 54
Plus 5% 1,021 720 Plus 5% 1,035 855 52
Plus 10% 1,069 755 Plus 10% 1,085 895 49
D
Minus 10% 1,076 725
D
Minus 10% 893 787 60
Minus 5% 1,135 766 Minus 5% 942 830 57
Normal 1,195 806 Normal 992 874 54
Plus 5% 1,255 846 Plus 5% 1,042 918 51
Plus 10% 1,315 887 Plus 10% 1,091 961 49
Notes
• All furnaces ship as high speed for cooling. Installer must adjust blower speed as needed.
• For most jobs, about 400 CFM per tonwhen cooling is desirable.
•

BLOWER PERFORMANCE SPECIFICATIONS
12
Notes
• All furnacesshipashighspeedforcooling.Installermust adjustblowerspeedasneeded.
• For most jobs, about 400CFM per ton when cooling is desirable.
•
*CVC960804CNA
Cooling Speeds
( @ .1" - .8" w.c. ESP)
*CVC960804CNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 45 - 75°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise
A
Minus 10% 753 500
A
Minus 10% 1,111 800 n/a
Minus 5% 795 528 Minus 5% 1,172 845 n/a
Normal 837 556 Normal 1,234 889 n/a
Plus 5% 879 584 Plus 5% 1,296 933 55
Plus 10% 921 612 Plus 10% 1,357 978 52
B
Minus 10% 920 643
B
Minus 10% 1,193 850 n/a
Minus 5% 971 678 Minus 5% 1,259 897 n/a
Normal 1,022 714 Normal 1,325 944 54
Plus 5% 1,073 750 Plus 5% 1,391 991 51
Plus 10% 1,124 785 Plus 10% 1,458 1,038 49
C
Minus 10% 1,085 754
C
Minus 10% 1,298 917 55
Minus 5% 1,146 796 Minus 5% 1,370 968 52
Normal 1,206 838 Normal 1,442 1,019 49
Plus 5% 1,266 880 Plus 5% 1,514 1,070 47
Plus 10% 1,327 922 Plus 10% 1,586 1,121 45
D
Minus 10% 1,328 892
D
Minus 10% 1,375 961 52
Minus 5% 1,401 941 Minus 5% 1,452 1,015 49
Normal 1,475 991 Normal 1,528 1,068 47
Plus 5% 1,549 1,041 Plus 5% 1,604 1,121 n/a
Plus 10% 1,623 1,090 Plus 10% 1,681 1,175 n/a
*CVC961005CNA
Cooling Speeds
( @ .1" - .8" w.c. ESP)
*CVC961005CNA
Heating Speed
(@ .1" - .5" w.c. ESP; Rise Range: 45 - 75°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise
A
Minus 10% 706 472
A
Minus 10% 1,583 1,088 56
Minus 5% 745 498 Minus 5% 1,671 1,149 53
Normal 784 524 Normal 1,759 1,209 51
Plus 5% 823 550 Plus 5% 1,847 1,269 48
Plus 10% 862 576 Plus 10% 1,935 1,330 46
B
Minus 10% 970 670
B
Minus 10% 1,617 1,124 55
Minus 5% 1,024 707 Minus 5% 1,707 1,187 52
Normal 1,078 744 Normal 1,797 1,249 49
Plus 5% 1,132 781 Plus 5% 1,887 1,311 47
Plus 10% 1,186 818 Plus 10% 1,977 1,374 45
C
Minus 10% 1,249 834
C
Minus 10% 1,656 1,149 54
Minus 5% 1,319 881 Minus 5% 1,748 1,213 51
Normal 1,388 927 Normal 1,840 1,277 48
Plus 5% 1,457 973 Plus 5% 1,932 1,341 46
Plus 10% 1,527 1,020 Plus 10% 2,024 1,405 44
D
Minus 10% 1,589 1,067
D
Minus 10% 1,693 1,170 53
Minus 5% 1,678 1,126 Minus 5% 1,787 1,235 50
Normal 1,766 1,185 Normal 1,881 1,300 47
Plus 5% 1,854 1,244 Plus 5% 1,975 1,365 45
Plus 10% 1,943 1,304 Plus 10% 2,069 1,430 n/a

BLOWER PERFORMANCE SPECIFICATIONS
13
Notes
• All furnacesshipashighspeedforcooling.Installermust adjustblowerspeedasneeded.
• For most jobs, about 400CFM per ton when cooling is desirable.
•
*CVC961205DNA
Cooling Speeds
( @ .1" - .8" w.c. ESP)
*CVC961205DNA
Heating Speed
(@ .1" - .5" w.c. ESP; RiseRange: 35- 65°F)
Tap Adjust High-Stage
CFM Low-Stage CFM Tap Adjust High-Stage
CFM Low-Stage CFM Rise
A
Minus 10% 769 486
A
Minus 10% 1,570 1,156
n/a
Minus 5% 811 513 Minus 5% 1,657 1,220
64
Normal 854 540 Normal 1,744 1,284
61
Plus 5% 897 567 Plus 5% 1,831 1,348
58
Plus 10% 939 594 Plus 10% 1,918 1,412
56
B
Minus 10% 1,011 783
B
Minus 10% 1,644 1,179
65
Minus 5% 1,067 827 Minus 5% 1,736 1,245
61
Normal 1,123 870 Normal 1,827 1,310
58
Plus 5% 1,179 914 Plus 5% 1,918 1,376
56
Plus 10% 1,235 957 Plus 10% 2,010 1,441
53
C
Minus 10% 1,259 900
C
Minus 10% 1,674 1,215
64
Minus 5% 1,329 950 Minus 5% 1,767 1,283
60
Normal 1,399 1,000 Normal 1,860 1,350
57
Plus 5% 1,469 1,050 Plus 5% 1,953 1,418
55
Plus 10% 1,539 1,100 Plus 10% 2,046 1,485
52
D
Minus 10% 1,624 1,112
D
Minus 10% 1,726 1,249
62
Minus 5% 1,714 1,173 Minus 5% 1,822 1,319
59
Normal 1,804 1,235 Normal 1,918 1,388
56
Plus 5% 1,894 1,297 Plus 5% 2,014 1,457
53
Plus 10% 1,984 1,359 Plus 10% 2,110 1,527
51

HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
14
WIRING DIAGRAMS
Wiringis subjectto change. Always refer to the wiringdiagram onthe unit for the most up-to-date wiring.
DM96VC/DC96VC
0140F02006-A
FRONTCOVER
PRESSURESWITCH
NO
C
SEENOTE6
AUX
FUSE3A
MICRO
TOPS2(12)
TR(11)
G
HI
C
TH(4)
24V THERMOSTAT CONNE CTIONS
VALVE
GAS
W2
TRANSFORMER
HLI(1)
Y2
Y1HLO(10)
GND(5)
O
MVL(13)
NO
W1
C
R
CONTROLS
AUTORESETAUXILIARYLIMIT
LIMITCONTROLS
MANUALRESETROLLOUT
PRESS.SWTICH
HIGHFIRE
C
PSO(7)
SWITCH
LOWFIREPRESS.
MVH(14)
DEHUM
GND
PS1(2)
LIMITCONTROL
AUTORESETPRIMARY
24VAC
NO
PM
MVC(8)
INTEGRATEDCONTROLMODULE
C
BLWR
AIR
INDOOR
CIRCULATOR
TX(3)
RX(2)
+VDC(1)
GND(4)
R
TO
MICRO
TO
TO+VDC
EAC
HUMIDIFIER
HUM-IN
ID
NEUTRAL
WIRINGTOUNIT
L
INTEGRATED CONTROL M ODULE
HOTSURFACE
INDUCTORCOIL
GND
BLWR
NEUTRAL
WARNING:
GROUNDED.
OVERCURRENTPROTECTIONDEVICE
MUSTBEPROPERLY
SWITCH
NEUTRAL
ELECTRONIC
AIR
(ONSOMEMODELS)
IGN
INDHI
DISCONNECT
FS
POLARIZEDAND
NEUTRAL
LINE
NEUTRAL
JUNCTIONBOX
BLWR
INDLO
N
HUMIDIFIER
INDOOR
AIRCLEANER
HUM
DOOR
NEUTRAL
INTEGRATED CONTROL M ODULE
TO115VAC/1Ø/60HZPOWERSUPPLYWITH
115VAC
HUM-OUT
IGNITER
CIRCULATOR
BEFORESERVICING.
FLAMESENSOR
DISCONNECTPOWER
LINE
GND
OUT HUM-
IN HUM-
WH/PU
CONTFAN
COOLAF
COOLPRFL
T-STAT
DEHUMENABLE
HEATAF
TRIM%
DIP SWITCHES
TRIMENABLE
HEATOFFDLY
OR
BR
BK
WH
WH
WH
WH
PU GY
YL OR
BR
PK
PK
WH
WHWH
BK
BK
RD
WH
BK
BR
PU
GY
YL
GY
GY
BROR
PK
GN OR
OR
OR
RD
BK
GY
BL
RD
WH
WH
9
8
12
1
15
11
14
7
2
5
4
13
3
6
10
DEH UM
W2
C 1
Y1
2 R
W1
MODU LE
CONTROL
INTEGRATED
TWO- STAGE
EAC
HUM
Y2
CONNECTOR
4 CIRCUIT MOTOR
5 CIRCUIT CONNECTOR
G
NOTE5
SEE
BL
O
LED'S
DIAGNOSTIC
4
FS
1
BK
5
3
24VTHERMOSTATCONNECTIONS
NEUTRAL
1
3
2
LINE
FUSE
4
2
3A
24V
NO
2
1.SETHEATANTICIPATORONROOMTHERMOSTATAT0.7AMPS.
LIMITCONTROL
AUXILIARY
AUTORESET
PK
WARNING:DISCONNECT
TRANSFORMER
40VA
PU
GY
N
NO
3
BR
4.UNITMUSTBEPERMANENTLYGROUNDEDANDCONFORMTON.E.C.ANDLOCALCODES.
COLORCODES:
1
ESWITCH
PRESSUR
LOWFIRE
SENSOR
FLAME
GNGREEN
GR
PRESSURESWITCH
FRONTCOVER
C
VAC
TOUNITMUSTBE
1
BL
RD
ANDGROUNDED.
1
115
WH
SWITCH(PRESS.)
FIELDSPLICE
FIELDGND
LOWVOLTAGEFIELD
3
GN
BL
BR
WH
NO
LIMITCONTROL
AUTORESETPRIMARY
WH
1
OR
RDRED
GYGRAY
40kBTU)
CONTROLS(SINGLECONTROLON
MANUALRESETROLLOUTLIMIT
WH
L
PU
NOTES:
GY
PK
BK
5
SWITCHASSEMBLY
IDBLOWERTWO-STAGEPRESSURE
OR
WH
SERVICING.WIRING
EQUIPMENTGND
(ONSOMEMODELS)
INTERNALTO
SWITCH
PRESSURE
HIGHFIRE
PROT.DEVICE
INTEGRATEDCONTROL
PK
C.USECOPPERCONDUCTORSONLY. $
ATLEAST105
ITMUSTBEREPLACEDWITHWIRINGMATERIALHAVINGATEMPERATURERATINGOF
3.IFANYOFTHEORIGINALWIREASSUPPLIEDWITHTHEFURNACEMUSTBEREPLACED,
PU
PLUGCONNECTION
2
4
BK
C
DOOROPEN)
(OPENWHEN
DOORSWITCH
COMPARTMENT
BLOWER
SWITCH(TEMP.)
GND
1
BLOWER
CIRCULATOR
PUPURPLE
JUNCTION
OR
40VA
PKPINK
Ø/60HZ
DISCONNECT
(WHITERODGERS)
GASVALVE
TWOSTAGE
2.MANUFACTURER'SSPECIFIEDREPLACEMENTPARTSMUSTBEUSEDWHENSERVICING.
OVERCURRENT
HIVOLTAGE(115V)
CONNECTOR
2CIRCUIT
LOWVOLTAGE(24V)
YL
GND
VAC
CHASSIS GROUND
2
3
4
IGNITER
SURFACE
HOT
2
GND
BKBLACK
SETUPISDONEWITHINCOMMUNICATINGTHERMOSTAT)
LEGACYMODE)ORINDEPENDENTLYFROMHEATCALL(COMMUNICATINGMODEONLY-
TERMINALSTORUNHUMIDIFIERDURINGHEATCALL(COMMUNICATINGMODEOR
HEATCALL(COMMUNICATINGORLEGACYMODES).USEHUM-INANDHUM-OUT
6.HUMIDIFIERINSTALLATIONOPTIONS:USEHUMTERMINALTORUNHUMIDIFIERDURING
FORMORETHAN2SECONDSWHILEINSTANDBY(NOTHERMOSTATINPUTS)
5.TORECALLTHELAST6FAULTS,MOSTRECENTTOLEASTRECENT,DEPRESSSWITCH
YL
PU
C
INDUCTORCOIL
BLBLUE
2
C
BLOWER
DRAFT
INDUCED
BK
WHWHITE
PM
BK
24
BLOWERCOMPARTMENT
115VAC/1
OVERCURRENT
BK
BRBROWN
YLYELLOW
3
HIVOLTAGEFIELD
HARNESS
ECMMTR
ORORANGE
HI
TERMINAL
OR
POWERBEFORE
IGNITER
RD
BK
TO
RD
POWERSUPPLYWITH
BURNERCOMPARTMENT
PROTECTIONDEVICE
PROPERLYPOLARIZED
BK
BL
GY
RD
WH
BK
JUNCTION BOX
GR
GND
GND