Goulds Pumps VIT User manual

Installation, Operation, and
Maintenance Manual
Model VIT, VIC and VIDS

Table of Contents
1 Introduction and Safety ....................................................................................................................................4
1.1 Introduction................................................................................................................................................ 4
1.1.1 Requesting other information ..........................................................................................................4
1.2 Safety ........................................................................................................................................................4
1.2.1 Safety terminology and symbols ..................................................................................................... 5
1.2.2 Environmental safety.......................................................................................................................6
1.2.3 User safety ......................................................................................................................................7
1.2.4 Ex-approved products ....................................................................................................................9
1.3 Noise level data.......................................................................................................................................10
1.4 Product warranty .....................................................................................................................................10
1.5 ATEX Considerations and Intended Use................................................................................................ 11
2 Transportation and Storage............................................................................................................................ 13
2.1 Receive the unit....................................................................................................................................... 13
2.2 Unpack the unit ....................................................................................................................................... 13
2.3 Pump or bowl assembly handling, rigging and lifting .............................................................................. 13
2.3.1 Lifting methods.............................................................................................................................. 13
2.4 Pump and bowl assembly storage requirements .................................................................................... 20
2.4.1 Prepare the unit for long-term storage .......................................................................................... 21
3 Product Description ........................................................................................................................................22
3.1 General description .................................................................................................................................22
3.2 Nameplate information ............................................................................................................................23
4 Installation........................................................................................................................................................25
4.1 Installation of a partly completed machinery ...........................................................................................25
4.2 Pre-installation......................................................................................................................................... 25
4.2.1 Location.........................................................................................................................................25
4.2.2 Inspect the sub-base..................................................................................................................... 26
4.2.3 Concrete foundation requirements................................................................................................ 26
4.2.4 Installing the pump on a structural-steel foundation...................................................................... 29
4.2.5 Seismic analysis............................................................................................................................29
4.2.6 Piping checklists............................................................................................................................29
4.2.7 Pump installation........................................................................................................................... 31
4.3 Installing a bare shaft pump ....................................................................................................................31
4.4 Installing a disassembled pump ..............................................................................................................32
4.4.1 Installing the bowl assembly .........................................................................................................32
4.4.2 Column installation........................................................................................................................ 33
4.4.3 Installing the discharge head ........................................................................................................36
4.4.4 Shaft sealing installation and alignment summary ........................................................................37
4.4.5 Stuffing box installation ................................................................................................................. 37
4.4.6 Stuffing box installation – alignment check ................................................................................... 41
4.4.7 Mechanical seal options................................................................................................................ 42
4.4.8 Installing the enclosing tube tension plate .................................................................................... 48
4.4.9 Installing a solid-shaft driver..........................................................................................................51
4.4.10 Installing a hollow-shaft driver..................................................................................................... 54
4.4.11 Set up the lubrication system ......................................................................................................59
4.4.12 Flush water system setup ...........................................................................................................60
Table of Contents
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 1

4.4.13 Installation and startup checklist ................................................................................................. 60
5 Commissioning, Startup, Operation, and Shutdown ...................................................................................63
5.1 Preparation for startup............................................................................................................................. 63
5.1.1 Prepare for startup ........................................................................................................................ 65
5.2 Pump priming ..........................................................................................................................................66
5.3 Start the pump.........................................................................................................................................66
5.4 Pump operation precautions ................................................................................................................... 67
5.5 Mechanical seal leaks .............................................................................................................................68
5.6 Stuffing box leaks .................................................................................................................................... 68
5.7 Shut down the pump ............................................................................................................................... 68
5.8 Lubricate the thrust pot during a shutdown period ..................................................................................69
6 Maintenance.....................................................................................................................................................70
6.1 Maintenance schedule ............................................................................................................................ 70
6.2 Adjust and replace the packing ...............................................................................................................71
6.2.1 Adjust the packing when leaking is excessive ..............................................................................71
6.2.2 Adjust the packing when there is overheating or no leaks ............................................................71
6.3 Thrust pot lubrication guidelines.............................................................................................................. 72
6.4 Disassembly ............................................................................................................................................ 72
6.4.1 Disassembly precautions .............................................................................................................. 72
6.4.2 Disassemble the head and column ...............................................................................................73
6.4.3 Bowl disassembly..........................................................................................................................73
6.4.4 Remove the bowl and impeller wear rings .................................................................................... 74
6.4.5 Remove the bowl, suction bell, and lineshaft bearings ................................................................. 74
6.5 Pre-assembly inspections ....................................................................................................................... 75
6.5.1 Replacement guidelines................................................................................................................ 75
6.6 Reassembly............................................................................................................................................. 76
6.6.1 Installing the turbine bowl and impeller wear ring ......................................................................... 76
6.6.2 Installing the bowl, suction bell, and lineshaft bearings ................................................................ 76
6.6.3 Installing the taper collet bowl assembly....................................................................................... 76
6.6.4 Installing the keyed bowl assembly............................................................................................... 78
6.6.5 Pump shaft setup dimensions .......................................................................................................78
6.6.6 Tightening torques......................................................................................................................... 79
7 Troubleshooting .............................................................................................................................................. 80
7.1 Operation troubleshooting ....................................................................................................................... 80
8 Parts Listings and Cross-Sectionals.............................................................................................................84
8.1 VIT product lube (includes VIDS detail) .................................................................................................. 84
8.2 VIT enclosed lineshaft ............................................................................................................................. 86
8.3 VIC-T ....................................................................................................................................................... 91
8.4 VIC-L .......................................................................................................................................................93
9 Annex I .............................................................................................................................................................96
9.1 Example of VIC-L barrel installation ........................................................................................................ 96
10 Annex II ........................................................................................................................................................101
10.1 Tightening torque tables......................................................................................................................101
11 CE Declaration of Conformity..................................................................................................................... 105
11.1 CE Declaration of Conformity ..............................................................................................................105
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2 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

12 Local ITT Contacts ......................................................................................................................................107
12.1 Regional offices...................................................................................................................................107
Table of Contents
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 3

1 Introduction and Safety
1.1 Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
•Installation
• Operation
• Maintenance
CAUTION:
Failure to observe the instructions contained in this manual could result in personal injury
and/or property damage, and may void the warranty. Read this manual carefully before instal-
ling and using the product.
NOTICE:
Save this manual for future reference and keep it readily available.
1.1.1 Requesting other information
Special versions can be supplied with supplementary instruction leaflets. See the sales contract for any
modifications or special version characteristics. For instructions, situations, or events that are not consid-
ered in this manual or in the sales documents, please contact the nearest ITT representative.
Always specify the exact product type and serial number when requesting technical information or spare
parts.
1.2 Safety
WARNING:
•Risk of serious personal injury. Applying heat to impellers, propellers, or their retaining
devices can cause trapped liquid to rapidly expand and result in a violent explosion. This
manual clearly identifies accepted methods for disassembling units. These methods must
be adhered to. Never apply heat to aid in their removal unless explicitly stated in this
manual.
• Pumps are provided specifically for an application. User should contact the OEM to use
the pump for a different application.
• The operator must be aware of the pumpage and take appropriate safety precautions to
prevent physical injury.
• Risk of serious injury or death. If any pressure-containing device is over-pressurized, it
can explode, rupture, or discharge its contents. It is critical to take all necessary meas-
ures to avoid over-pressurization.
• Risk of death, serious personal injury, and property damage. Installing, operating, or
maintaining the unit using any method not prescribed in this manual is prohibited. Prohib-
ited methods include any modification to the equipment or use of parts not provided by
ITT. If there is any uncertainty regarding the appropriate use of the equipment, please
contact an ITT representative before proceeding.
1 Introduction and Safety
4 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

• If the pump or motor is damaged or leaking, electric shock, fire, explosion, liberation of
toxic fumes, physical harm, or environmental damage may result. Do not operate the unit
until the problem has been corrected or repaired.
• Risk of serious personal injury or property damage. Dry running may cause rotating parts
within the pump to seize to non-moving parts. Do not run dry.
• Risk of death, serious personal injury, and property damage. Heat and pressure buildup
can cause explosion, rupture, and discharge of pumpage. Never operate the pump with
suction and/or discharge valves closed.
• Running a pump without safety devices exposes operators to risk of serious personal in-
jury or death. Never operate a unit unless appropriate safety devices (guards, etc.) are
properly installed. See specific information about safety devices in other sections of this
manual.
• Before proceeding, after alignment is complete, make sure that the coupling guard provid-
ed by the manufacturer is properly reinstalled. Guards must not be removed while the
pump is operational. Always follow lock out - tag out procedures.
• Never operate the pump if a strainer is clogged.
CAUTION:
•Risk of injury and/or property damage. Operating a pump in an inappropriate application
can cause over pressurization, overheating, and/or unstable operation. Do not change the
service application without the approval of an authorized ITT representative.
• When the pump is handling hazardous liquids, care must be taken to avoid exposure to
the liquid by following proper safety precautions, limiting personnel access, and by opera-
tor training. If the liquid is flammable and/or explosive, strict safety procedures must be
applied.
• Gland packing must not be used when wetted with hazardous liquids.
1.2.1 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and regulations
carefully before handling the product. They are published to help prevent these hazards:
•Personal accidents and health problems
• Damage to the product
• Product malfunction
Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not avoided, will result in death or seri-
ous injury
WARNING:
A hazardous situation which, if not avoided, could result in death or
serious injury
1.2 Safety
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 5

Hazard level Indication
CAUTION:
A hazardous situation which, if not avoided, could result in minor or
moderate injury
NOTICE:
• A potential situation which, if not avoided, could result in unde-
sirable conditions
•A practice not related to personal injury
Hazard categories
Hazard categories can either fall under hazard levels or let specific symbols replace the ordinary hazard
level symbols.
Electrical hazards are indicated by the following specific symbol:
ELECTRICAL HAZARD:
These are examples of other categories that can occur. They fall under the ordinary hazard levels and
may use complementing symbols:
•Crush hazard
• Cutting hazard
• Arc flash hazard
1.2.1.1 The Ex symbol
The Ex symbol indicates safety regulations for Ex-approved products when used in atmospheres that are
potentially explosive or flammable.
1.2.2 Environmental safety
The work area
Always keep the station clean to avoid and/or discover emissions.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Appropriately dispose of all waste.
• Handle and dispose of the processed liquid in compliance with applicable environmental regula-
tions.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
1.2 Safety
6 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

WARNING:
If the product has been contaminated in any way, such as from toxic chemicals or nuclear radi-
ation, do NOT send the product to ITT until it has been properly decontaminated and advise
ITT of these conditions before returning.
Electrical installation
For electrical installation recycling requirements, consult your local electric utility.
1.2.2.1 Recycling guidelines
Always follow local laws and regulations regarding recycling.
1.2.3 User safety
General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within the work
area:
• Hardhat
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
Electrical connections
Electrical connections must be made by certified electricians in compliance with all international, nation-
al, state, and local regulations. For more information about requirements, see sections dealing specifical-
ly with electrical connections.
Noise
WARNING:
Sound pressure levels may exceed 80 dbA in operating process plants. Clear visual warnings
or other indicators should be available to those entering an area with unsafe noise levels. Per-
sonnel should wear appropriate hearing protection when working on or around any equipment,
including pumps. Consider limiting personnel’s exposure time to noise or, where possible, en-
closing equipment to reduce noise. Local law may provide specific guidance regarding expo-
sure of personnel to noise and when noise exposure reduction is required.
1.2 Safety
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 7

Temperature
WARNING:
Equipment and piping surfaces may exceed 130ºF (54ºC) in operating process plants. Clear
visual warnings or other indicators should alert personnel to surfaces that may reach a poten-
tially unsafe temperature. Do not touch hot surfaces. Allow pumps operating at a high tempera-
ture to cool sufficiently before performing maintenance. If touching a hot surface cannot be
avoided, personnel should wear appropriate gloves, clothing, and other protective gear as nec-
essary. Local law may provide specific guidance regarding exposure of personnel to unsafe
temperatures.
1.2.3.1 Precautions before work
Observe these safety precautions before you work with the product or are in connection with the product:
• Electrostatic charging: Never earth (ground) an electric welding machine on pump
equipment or base.
•Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Allow all system and pump components to cool before you handle them.
• Make sure that the product has been thoroughly cleaned.
• Disconnect and lock out power before you service the pump.
• Check the explosion risk before you weld or use electric hand tools.
1.2.3.2 Precautions during work
Observe these safety precautions when you work with the product or are in connection with the product:
CAUTION:
Failure to observe the instructions contained in this manual could result in personal injury
and/or property damage, and may void the warranty. Read this manual carefully before instal-
ling and using the product.
• Never work alone.
•Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level control.
• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after you disassemble the pump.
• Do not exceed the maximum working pressure of the pump.
1.2 Safety
8 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

• Do not open any vent or drain valve or remove any plugs while the system is pressurized. Make
sure that the pump is isolated from the system and that pressure is relieved before you disassem-
ble the pump, remove plugs, or disconnect piping.
• Never operate a pump without a properly installed coupling guard.
1.2.3.3 Hazardous liquids
The product is designed for use in liquids that can be hazardous to your health. Observe these rules
when you work with the product:
• Make sure that all personnel who work with biologically hazardous liquids are vaccinated against
diseases to which they may be exposed.
• Observe strict personal cleanliness.
• A small amount of liquid will be present in certain areas like the seal chamber.
1.2.3.4 Wash the skin and eyes
1. Follow these procedures for chemicals or hazardous fluids that have come into contact with your
eyes or your skin:
Condition Action
Chemicals or hazardous fluids
in eyes
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
Chemicals or hazardous fluids
on skin
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
1.2.4 Ex-approved products
Follow these special handling instructions if you have an Ex-approved unit.
The coupling guard used in an ATEX classified environment must be properly certified and
must be constructed from a spark resistant material.
Personnel requirements
These are the personnel requirements for Ex-approved products in potentially explosive atmospheres:
•All work on the product must be carried out by certified electricians and ITT-authorized mechanics.
Special rules apply to installations in explosive atmospheres.
• All users must know about the risks of electric current and the chemical and physical characteristics
of the gas, the vapor, or both present in hazardous areas.
• Any maintenance for Ex-approved products must conform to international and national standards.
ITT disclaims all responsibility for work done by untrained and unauthorized personnel.
1.2 Safety
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 9

Product and product handling requirements
These are the product and product handling requirements for Ex-approved products in potentially explo-
sive atmospheres:
• Only use the product in accordance with the approved motor data.
• The Ex-approved product must never run dry during normal operation. Dry running during service
and inspection is only permitted outside the classified area.
• Before you start work on the product, make sure that the product and the control panel are isolated
from the power supply and the control circuit, so they cannot be energized.
• Do not open the product while it is energized or in an explosive gas atmosphere.
• Make sure that thermal contacts are connected to a protection circuit according to the approval
classification of the product, and that they are in use.
• Intrinsically safe circuits are normally required for the automatic level-control system by the level
regulator if mounted in zone 0.
• Do not modify the equipment without approval from an authorized ITT representative.
• Only use parts that are provided by an authorized ITT representative.
1.3 Noise level data
Personnel exposed to noise levels exceeding 80 dBA (or less if specified by local regulations) shall wear
hearing protection.
1.4 Product warranty
Coverage
ITT undertakes to remedy faults in products from ITT under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to an ITT representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in use.
• All service and repair work is done by ITT-authorized personnel.
• Genuine ITT parts are used.
• Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved prod-
ucts.
Limitations
The warranty does not cover faults caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation made without consulting ITT
• Incorrectly executed repair work
• Normal wear and tear
ITT assumes no liability for these situations:
1.3 Noise level data
10 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

• Bodily injuries
• Material damages
• Economic losses
Warranty claim
ITT products are high-quality products with expected reliable operation and long life. However, should
the need arise for a warranty claim, then contact your ITT representative.
1.5 ATEX Considerations and Intended Use
Special care must be taken in potentially explosive environments to ensure that the equipment is proper-
ly maintained. This includes but is not limited to:
Description of ATEX
The ATEX directives are a specification enforced in Europe for electrical and non-electrical equipment
installed in Europe. ATEX deals with the control of potentially explosive atmospheres and the standards
of equipment and protective systems used within these atmospheres. The relevance of the ATEX re-
quirements is not limited to Europe. You can apply these guidelines to equipment installed in any poten-
tially explosive atmosphere.
Guidelines for compliance
Compliance is fulfilled only when you operate the unit within its intended use. Do not change the condi-
tions of the service without the approval of an ITT representative. When you install or maintain explosion
proof products, always comply with the directive and applicable standards (for example, IEC/EN
60079-14).
1. Monitoring the thrust bearing and liquid end temperature.
2. Maintaining proper bearing lubrication.
3. Ensuring that the pump is operated in the intended hydraulic range.
The ATEX conformance is only applicable when the pump unit is operated within its intended use. Oper-
ating, installing or maintaining the pump unit in any way that is not covered in the Instruction, Operation,
and Maintenance manual (IOM) can cause serious personal injury or damage to the equipment. This in-
cludes any modification to the equipment or use of parts not provided by ITT Goulds Pumps. If there is
any question regarding the intended use of the equipment, please contact an ITT Goulds representative
before proceeding.
Current IOMs are available at https://www.gouldspumps.com/en-US/Tools-and-Resources/Literature/
IOMs/ or from your local ITT Goulds Pumps Sales representative.
All pumping unit (pump, seal, elastic coupling, motor and pump accessories) certified for use in an ATEX
classified environment, are identified by an ATEX tag secured to the pump or the sub base on which it is
mounted. A typical tag would look like this:
1.5 ATEX Considerations and Intended Use
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 11

Figure 1: Typical ATEX pump nameplate
The code classification marked on the equipment must be in accordance with the specified area where
the equipment will be installed. If it is not, do not operate the equipment and contact your ITT Goulds
Pumps sales representative before proceeding.
1.5 ATEX Considerations and Intended Use
12 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

2 Transportation and Storage
2.1 Receive the unit
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.
NOTICE:
Mechanical seals and related parts are shipped loose in a proper box.
2.2 Unpack the unit
1. Remove packing materials from the unit.
Dispose of all packing materials in accordance with local regulations.
2. Inspect the unit to determine if any parts have been damaged or are missing.
3. Contact your ITT representative if anything is out of order.
2.3 Pump or bowl assembly handling, rigging and lifting
WARNING:
Dropping, rolling or tipping units, or applying other shock loads, can cause property damage
and/or personal injury. Ensure that the unit is properly supported and secure during lifting and
handling.
CAUTION:
Risk of injury or equipment damage from use of inadequate lifting devices. Ensure lifting devi-
ces (such as chains, straps, forklifts, cranes, etc.) are rated to sufficient capacity.
2.3.1 Lifting methods
WARNING:
•Risk of serious personal injury or equipment damage. Proper lifting practices are critical
to safe transport of heavy equipment. Ensure that practices used are in compliance with
all applicable regulations and standards.
• Safe lifting points are specifically identified in the general arrangement drawing. It is criti-
cal to lift the equipment only at these points. Integral lifting eyes or swivel hoist rings on
pump and motor components are intended for use in lifting the individual components on-
ly.
• Lifting and handling heavy equipment poses a crush hazard. Use caution during lifting
and handling and wear appropriate Personal Protective Equipment (PPE, such as steel-
toed shoes, gloves, etc.) at all times. Seek assistance if necessary.
2 Transportation and Storage
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 13

Table 1: Methods
Pump type Lifting method
A fully-assembled pump Use suitable lifting devices attached to the lifting lugs on the discharge head or suita-
ble swivel hoist rings through the barrel flange or the discharge head base flange.
A partially-assembled pump Use suitable lifting devices attached to the component or sub-assembly lifting lugs or
suitable swivel hoist rings through the component flanges.
A disassembled pump Use suitable lifting devices attached to the component lifting lugs or suitable swivel
hoist rings through the component flanges.
Bowl assembly (partly com-
pleted machinery)
Use suitable swivel hoist rings attached to the component flanges.
NOTICE:
For VIC-T pumps, use lifting straps as illustrated in Figure 5: VIC-T horizontal position on page
16, Figure 6: VIC-T intermediate position on page 16, and Figure 7: VIC-T vertical position
on page 17 to lift pump off the skid. Lifting lugs on head maybe used once pump has been
removed off shipping skid.
Example: VIT lifted from horizontal to vertical
Figure 2: VIT horizontal position
2.3 Pump or bowl assembly handling, rigging and lifting
14 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

Figure 3: VIT intermediate position
Figure 4: VIT vertical position
2.3 Pump or bowl assembly handling, rigging and lifting
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 15

Example: VIC-T lifted from horizontal to vertical
Figure 5: VIC-T horizontal position
Figure 6: VIC-T intermediate position
2.3 Pump or bowl assembly handling, rigging and lifting
16 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual

Figure 7: VIC-T vertical position
Example: Partially-assembled machinery (bowl assembly)
Figure 8: Bowl - horizontal position
2.3 Pump or bowl assembly handling, rigging and lifting
Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual 17

Figure 9: Bowl - intermediate position
Figure 10: Bowl - vertical position
2.3 Pump or bowl assembly handling, rigging and lifting
18 Model VIT, VIC and VIDS Installation, Operation, and Maintenance Manual