GPX MOTO GPX250r TSE User manual

GPX MOTO
- 2 -
www.GPXMOTO.com + www.GPXMOTOUK.com
This service manual is edited by GPXMOTO
No part of this publication may be reproduced without authorization.
GPXMOTO reserves the right to make changes at any time without notice and without incurring
any obligation.
The vehicle pictured in this owner’s manual may not match your actual vehicle.

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 3 -
PREFACE
Congratulations on your purchase of a GPX motorcycle. We believe that you have made an
excellent choice ,which will give you great and reliable performance.
This Handbook and Manual will give you an understanding of our product. It has detailed the
complete range of specialized maintenance and adjustment schedules as well as the procedures
required.
This document also explains extensive troubleshooting methods as well as a comprehensive technical
specification. To assist you there are many photographs and guides to assist you.
Please read this manual carefully and carry out maintenance according to a professional standard.
carrying out the correct maintenance at the required schedule will effectively prolong the service
life of each component, improve the motorcycle and engine performance as well as the reliability of
the vehicle.
Riding motorcycles is dangerous and the GPX should not be operated with out the rider wearing a
helmet , goggles ,boots and gloves at the bare minimum.
It is expected that the operator has a good knowledge of riding and maintaining motorcycles. If you
do not , you should seeking specialised riding coaching and take your motorcycle to a GPX dealer
when adjustments or work is required. This is a basic handbook only. It expected that the operator
should have a much more comprehensive knowledge that this basic manual displays. If you do not ,
then take your motorcycle to a GPX dealer.
For the sake of technical development, GPXMOTO will reserve the right of modifying motorcycle
structure, equipment, and spare parts without notice. Due to that different markets have different law’s
requirement, we’ve adjusted model accordingly, the model image in this manual maybe not match your
actual vehicle. In addition, if there is any question concerning this manual, please visit our website
www.GPXMOTO.COM or WWW.GPXMOTOUK.COM and consult our customer service.
Alternatively you can call your GPX dealer for advice and assistance.
The contents of this manual are subject to change without prior notice due to vehicle
improvement. The actual state of the motorcycle in questions should determine the overall
level of maintenance required.

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 4 -
MEANINGS OF REPRESENTATION
All work requires specialist knowledge and technical understanding. If you do not have the skill or
confidence to perform that, you must go to an authorized GPX workshop or GPX after-sale service
point. There, your motorcycle will be optimally cared for by specially trained experts using the
specialist tools required.
Other important information:
Please note that it is not practical or possible to warn you about all hazards associated with operating
or maintaining a motorcycle.
Therefore, you must have basic mechanical safety knowledge and use your own good judgement.
If you cannot complete the process of operating or maintaining, please consult a more experienced
senior technician before operation.
ADVICE
Motorcycles are very dangerous. Check your motorcycle carefully before every ride to ensure
everything is working correctly. Do not ride if you are under the influence. If you cannot ride a
motorcycles , do not ride a motorcycle. Its your life and wellbeing so be careful with it.
Most of off-road motorcycle fatalities are caused by head injuries. Without helmets, the chances of
serious injury or death caused by head injuries are much higher. Always wear an approved
motorcycle helmet and protective apparel such as goggles, gloves , knee and elbow protectors and
boots while riding, which will save your life at the critical moment.
This motorcycle was designed for off road racing , therefore there is no capacity to carry a
passenger .Please therefore do not use this motorcycle to carry any passengers. Ignoring this or order
rules could lead to serious injury or a fatality.
Always go riding with another person so you can help each other.
Do not use non-original parts to modify this motorcycle. If you need to replace any parts, please use
spare parts and accessory products that are approved and / or recommended by GPX and have them
installed by an authorized GPX workshop. GPX accepts no liability for any personal modification,
other products and any resulting damage or loss.
Our GPX series products are specially designed for off-road racing and riding.
Please take care of your vehicle and avoid any problem caused by improper use.
Please check your motorcycle carefully before riding and do the maintenance accordingly after use.

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 5 -
If you crash the motorcycle, check the condition of the motorcycle before you resume your journey.
Ignoring this advice could easily lead to an accident and endanger your own safety as well as others ,
as you may be riding a broken or faulting motorcycle .
When using this motorcycle, the temperature of the engine and exhaust pipe is very high, so it needs
to a period to cool down after parking. During this period, do not touch the engine or exhaust pipe as
you will scold yourself.
Do not wear shorts while riding, otherwise leg injuries may happen.
ADVICE
Motorcycles are very dangerous. Check your motorcycle carefully before every ride to ensure
everything is working correctly. Do not ride if you are under the influence. If you cannot ride a
motorcycles , do not ride a motorcycle. Its your life and wellbeing so be careful with it.
Most of off-road motorcycle fatalities are caused by head injuries. Without helmets, the chances of
serious injury or death caused by head injuries are much higher. Always wear an approved
motorcycle helmet and protective apparel such as goggles, gloves , knee and elbow protectors and
boots while riding, which will save your life at the critical moment.
This motorcycle was designed for off road racing , therefore there is no capacity to carry a
passenger .Please therefore do not use this motorcycle to carry any passengers. Ignoring this or order
rules could lead to serious injury or a fatality.
Always go riding with another person so you can help each other.
Do not use non-original parts to modify this motorcycle. If you need to replace any parts, please use
spare parts and accessory products that are approved and / or recommended by GPX and have them
installed by an authorized GPX workshop. GPX accepts no liability for any personal modification,
other products and any resulting damage or loss.
Our GPX series products are specially designed for off-road racing and riding.
Please take care of your vehicle and avoid any problem caused by improper use.
Please check your motorcycle carefully before riding and do the maintenance accordingly after use.
If you crash the motorcycle, check the condition of the motorcycle before you resume your journey.
Ignoring this advice could easily lead to an accident and endanger your own safety as well as others ,
as you may be riding a broken or faulting motorcycle .
When using this motorcycle, the temperature of the engine and exhaust pipe is very high, so it needs
to a period to cool down after parking. During this period, do not touch the engine or exhaust pipe as
you will scold yourself.
Do not wear shorts while riding, otherwise leg injuries may happen.

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 7 -
No.
Name
No.
Name
1
Front fender
10
Front brake caliper
2
Headlight
11
Front shock
3
Handlebar
12
Fuel tank
4
Vent pipe
13
Carburettor
5
Fuel tank cap
14
Gear shift lever
6
Fuel tank petcock
15
Pedal
7
Air filter cover
16
Chain
8
Chain guide cover
17
Chain guide
9
Front disc brake cover
18
Rear sprocket

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 9 -
No.
Name
No.
Name
19
Tail light
28
Rear brake caliper
20
Rear fender
29
Aluminium swinging arm
21
Exhaust silencer
30
Triangle rocker arm
22
Seat
31
U-shape rocker arm
23
Rear shock
32
Rear brake oil cup
24
Upper clamp
33
Brake pedal
25
Cooling water tank
34
Exhaust pipe
26
Lower clamp
35
Front disc brake
27
Rear disc brake

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 12 -
PARAMETER
DIMENSIONS AND SPECIFICATION - TSE 250R
L*W*H(mm)
2180×820×1254
Wheelbase(mm)
1480mm
Net weight(kg)
110
Tire size
F: 80/100-21;R: 110/100-18. Rear will accept a 140 80/90 18” Enduro or
MX tyre
Seat height(mm)
939mm. This can be reduced by 55mm to 884mm by using the 2nd lower
shock bolt , at no expense.
Min ground clearance
(mm)
330mm
Tank volume(L)
9.4 litres
Engine Parameters
Engine type
Single cylinder, water cooled two stroke with power valve and counter
balancer.
Clutch type
Wet type, Multiple disk
Cylinder
diameter×stroke
66.8×64mm
Oil / ratio
During run in period 40/1. After run in period 50/1. On both occasions
always with quality branded fully synthetic 2 stroke oil
Displacement
224cc
Max. Power(kw/r/min)
39/8500
Max. Torqu(e NM/r/min)
36/7500
Compression Ratio
6.5:1
Shift type
Usually engaged two - stage transmission six - speed transmission,
International profile 1-N-2-3-4-5-6
Starting
12v Electric start with starter placement under engine and with direct
attachment to flywheel (No maintenance with no gears to wear) . Kick
start back up.
Fuel control system
PWK Flat side Mikuni copy carburettor
Battery
Stock 12v battery for high performance electric starting and reliable
electronics
Chain
#520, 12T/52T O ring
Frame/Shock/Brake/Wheel system Parameters
Frame type
Central double cradle type high-strength steel tube frame, GPX
International patent design
Front shock
SZC Front suspension. 310mm travel. Comprising of quality high
performance Telescopic, closed cartridge type units with adjustable

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 13 -
compression and rebound. Seals , dust seal and range of springs available
(after market), L=950mm.
Rear shock
Compression recovery dual adjustable nitrogen airbag rear shock,
L=480mm, 300mm travel , CRF general configuration.Quality high
performance unit with spring preload, adjustable compression as well as
rebound damping
Swingarm
High strength forged aluminium alloy structure

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 14 -
Handlebar
Competitive high-strength aluminium alloy fat bar (imported),,material
7075 Φ28.6mm, with GPX special ultra-soft off-road grip
F/R rims
F 1.60×21, R 2.15×18, 7050 high strength aluminium rim ,
forged CNC wheel hub
F brake system
Powerful Hydraulic alloy twin piston caliper with 260mm disc
R brake system
Powerful Hydraulic alloy twin piston caliper with 240mm disc
Others
Air filter type
Sponge filter core filter type
Fuel type
92# and above grade gasoline. 50/1 ratio premix with fully synthetic
quality oil
Motorcyclists
1 person(rider)
Maximum load weight
120kg

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 15 -
CONTROL
CLUTCH
The clutch is controlled by the clutch lever, which is
fitted on the left side of the handlebar.
By adjusting 2 the screws indicated you can change the
biting point of the clutch and the distance between the
clutch lever and handlebar to your preference.
FRONT DISC BRAKE
The front disc brake is controlled by the hand brake
lever, which is fitted on the right side of the handlebar.
By adjusting the small bolt on the lever you can change
the biting point of the lever and the distance of the
brake lever to your preference.
The front wheel adopts the floating - caliper disc brake,
which is installed under the left front fork and fixed by
two bolts.

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 17 -
THROTTLE LEVER
er
The throttle lever is located on the right side of the
handlebar. The throttle is very sensitive.
Turn the throttle counter clockwise to increasing the
engine speed and power ouput. The reverse will reduce
the engine speed and power output. It will back to
normal smoothly once you lease the handle.
STARTING
The start button is a square one and fitted on the right
side of the handlebars, near the throttle grip.
It is expected that you will only need to press this button
for a maximum of 2 seconds to start the motorcycle .
Release the button as soon as the engine starts . If the
engine does not start , then visit the troubleshooting
pages for help.
Attention:When starting the motorcycle in any gear ,
you should operate the clutch with your left hand to
avoid possible sudden forward motion when starting the
GPX .
The TSE engine has a kick start also , as well as the
electric start through the start button.
STOPPING
The red stopping button is fitted on the left side of the
handlebar near the grip.

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 18 -
FUEL TANK SWITCH
fuel tank switch
The fuel tank switch is located on the bottom left side
of the fuel tank. By turning the switch, you can control
the entrance of the fuel into into the carburettor.
The meaning of symbols on the oil tank switch is
shown as the left picture.
“ON”: indicates that the switch is opened for petrol
discharge.
“OFF”: indicates that the switch is closed, and the
petrol discharge is stopped.
“RES”: indicates that the reserve petrol is activated.
SHIFTING
The gear shift is located on the left side of the engine.
This is operated by the left foot by pushing down or by
pulling up with your foot.
The GPX engine has six gear as International Standard,
and you can find the illustration on the left.

GPX MOTO
www.GPXMOTO.com + www.GPXMOTOUK.com
- 19 -
REAR DISC BRAKE
The rear brake pedal is located on the right side of the
engine and is operate by pushing down on it gently using
the right foot.
The rear brake adopts a floating caliper disc brake. This
is located on the right side of the rear wheel and fixed
by a disc brake bracket.
SIDE STAND SUPPORT
The GPX has a retractable side stand for parking.
When parking, make the stand is fully down. When
operating the motorcycle make sure the stand is
retained in the up position by use of the rubber band.
Table of contents
Other GPX MOTO Motorcycle manuals