Graco Zephyr User manual

Instructions/Parts
Zephyr™Drying Gun
and Stand
For use with waterborne paints only.
Not for use in explosive atmospheres.
175 psi (1.2 MPa, 12 bar) Maximum Working Pressure - Gun
125 psi (0.9 MPa, 9 bar) Maximum Working Pressure - Stand
--- Not sold individually.
* Order Kit 289057 for replacement filters,
five (5) per pack.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Ref. Part No. Description Qty
1 289054 GUN, drying 1
1a 289058 DIFFUSER 1
1b* ----- FILTER 1
2 289055 STAND, drying gun 1
1
1b
1a
Model 289054
ti12162a
ti12164a
1
2
313434A
Kit 289056
(Includes two guns and one stand)

Warnings
2313434A
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-
ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers
to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest
rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-
ings. For complete information about your material, request MSDS forms from
distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with
genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in
the operating area of the equipment to help protect you from serious injury, including
eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes
but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection

Assemble Stand
313434A 3
Assemble Stand
1. Attach legs (2a) and center pole (2c) to the
stand base (2b). Adjust height as needed,
from 8-83 in. (20 - 210 cm).
2. Put the main air manifold (2d) and the
mounting bar bracket (2e) on the center
pole (2c) at desired height.
3. Insert the mounting bar (2f) through the
mounting bar bracket (2e).
4. Put the gun air manifolds (2g) at desired
location on the mounting bar (2f).
5. Use quick couplers (2h) to connect guns to
the gun air manifolds (2g).
6. For each gun, attach one end of air hose to
the air inlet (D) on the gun air manifold (2g).
Attach the other end of hose to the air out-
let (E) on the main air manifold (2d).
Use the adjustment knobs on the mounting
bar bracket (2e) to set the height, gun
angle (360°), and mounting bar angle
(360°).
FIG. 1
ti12163a
2a
2b
2c
2d
2e
2f
2g
C
2h
E
D

Installation and Operation
4313434A
Installation and Operation
1. To use stand: Assemble stand and adjust
stand height and direction as necessary.
See Assemble Stand, page 3.
2. Connect a clean, dry, filtered air supply to
the gun air inlet (A) or the stand air inlet
(C).
3. Tighten all threaded connections before
each use.
4. Make sure the gun filter is clean. See
Clean Gun and Filter, page 4.
5. Set inlet air pressure from 10 - 60 psi
(0.1-0.4 MPa, 1-4 bar).
6. Hold gun (or adjust stand) approximately
12 to 20 inches (30- 50 cm) from surface.
7. Open the gun air supply shut-off valve (B,
see FIG. 2).
8. Spray at an angle from above, in the same
direction as the airflow in the booth.
Clean Gun and Filter
1. Disconnect air supply from gun.
2. Remove the diffuser (1a) and filter (1b).
3. Clean filter with soft brush and compatible
solvent. Replace filter if damaged or if still
clogged after cleaning.
4. Use a rag moistened in solvent to wipe out-
side of gun body (1) and diffuser (1a).
• Be sure the air hose is solvent resistant
and properly pressure rated for your
system.
• Blow out the air hose before connecting
it to the gun.
To minimize airborne dust, never aim gun
at the floor while spraying.
Do not immerse gun in solvent.
FIG. 2
ti12162a
AB
1a
1b

Technical Data
313434A 5
Technical Data
* All readings were taken with the air shut-off valve fully
open at the assumed operator position. Sound power
was tested per ISO 9614-2.
Working Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60 psi (0.1-0.4 MPa, 1-4 bar)
Maximum Working Pressure
Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
175 psi (1.2 MPa, 12 bar)
125 psi (0.9 MPa, 9 bar)
Air Consumption @ 60 psi (0.4, MPa, 4 bar) . . . . . . . . . . . 17.5 scfm
Sound Data*
Sound Power at 60 psi (0.4, MPa, 4 bar). . . . . . . . . . . .
Sound Pressure at 60 psi (0.4, MPa, 4 bar) . . . . . . . . .
88.18 dB (A)
85.26 dB (A)
Weight (with male inlet fitting) . . . . . . . . . . . . . . . . . . . . . . 484.3 g (19.4 oz)
Zephyr Gun Flow Rate vs. Inlet Pressure
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All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 313434
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2008, Graco Inc. is registered to I.S. EN ISO 9001
www.graco.com
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: [phone] or Toll Free: 1-800-328-0211 Fax: [phone]