Granit 810000082 User manual

Operating Instructions
Booster
Device for inflating
tubeless tyres
810000082/11139940
These operating instructions must be read thoroughly before use and followed. These operating
instructions must be retained for future reference.
Translation of the original operating instructions

Booster Operating Instructions
810000082/11139940
2
Table of contents
1. Information for users ........................................................................................ 3
2. Technical data.................................................................................................. 3
3. Testing ........................................................................................................... 4
4. Intended use ................................................................................................... 4
5. Unpacking the booster ...................................................................................... 4
6. Operation of the booster ................................................................................... 6
7. General operating information............................................................................ 8
8. Work safety and hygiene ................................................................................... 8
9. Maintenance and storage .................................................................................. 9
10. Filling pressure information according to tyre types .............................................10
11. EU Declaration of Conformity ............................................................................11
12. UKCA Declaration of Conformity ........................................................................12
13. Environmental protection and disposal ...............................................................13
14. Warranty........................................................................................................13
15. Addresses ......................................................................................................13
16. Legal notice ....................................................................................................13

Booster Operating Instructions
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1. Information for users
1. Before using the booster, you should familiarise yourself with the operating
instructions and the device.
2. Safety glasses should be worn during use.
3. To prevent hearing damage, ear protection should be worn during use.
4. When not in use, the device should be stored depressurised and with the valves open,
so that any condensing moisture can flow out.
5. The filling device must only be used by trained personnel.
6. If required, only original GRANIT PARTS spare parts must be used.
7. The user is responsible for carrying out the necessary checks.
8. The maximum filling pressure shown on the type plate and in this manual must never
be exceeded.
9. No modifications must be made on the device without the approval of Wilhelm Fricke
SE.
The ball valve has a high-quality seal, which must not be allowed to get dirty. Any
contamination may increase the friction on the seal surface, leading to damage on the seal.
ATTENTION: The air for filling the booster must be dried so that the valves do not
become covered with moisture and/or rust.
ATTENTION: The filling device must not be used by children or persons with
impaired perception. There is a risk of severe injuries.
2. Technical data
Booster for filling tubeless tyres:
Item number
810000082
11139940
Container Welded
container
Welded container
Volume: 40 litres
Dimensions:700x660x390 mm
Container weight: 20.2 kg
Aluminium container
Volume: 40 litres
Dimensions 1090x315x345 mm
Weight of the container: 11.6 kg
Temperature
range
+70 °C
+70 °C
Maximum filling
pressure of the
container
9 bar
9 bar
Pressure display
Pressure gauge
Pressure gauge
Intended use
For inflating tubeless tyres, further
application according to the insert on
page 6.
For inflating tubeless tyres,
further application according to
the insert on page 6.
Valve type
Ball valve
Piston valve
Actuating unit
Lever
Button

Booster Operating Instructions
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3. Testing
Testing of the pressure gauge:
1. The testing of the pressure gauge is only possible using special equipment.
Testing of the safety valve:
1. Close the large ball valve and fill the container.
2. Observe the pressure gauge display.
3. The overpressure safety valve must open as soon as the pressure exceeds 11 bar at
810000082 and 9.5 bar at 11139940.
ATTENTION: The container must never be filled with over 9 bar.
Testing pressure losses:
1. Fill the container to 8.5 bar pressure.
2. Observe the pressure gauge.
3. No pressure drop should be seen within an hour
For 810000082 Testing of the ball valves:
1. When filling and emptying the booster filling device make sure that the handle lever
on the ball valve moves smoothly.
4. Intended use
The booster is a device for pumping up tubeless tyres. A common problem with these types
of tyres is air flowing out immediately after filling through the valve, between the rim flange
and the tyre sidewall, making filling more difficult.
The booster is a universal device and can be used independent of rim diameter. The pressure
tank provides a reservoir for the compressed air filled beforehand. The compressed air fills a
tyre when the isolation Ball valve/piston valve is opened rapidly. This causes the tyre sidewalls
to be pressed onto the rim flanges immediately, and filling can then be completed via the tyre
filling valve.
5. Unpacking the booster
Check the contents of the packaging for damage:
The components of the device should be checked for completeness and damage immediately
after opening the packaging. When doing so, please note the statutory return periods.

Booster Operating Instructions
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Contents:
The booster is supplied pre-assembled in the packaging.
Quantity
Element
1
Container with 2 valves
1
Safety valve
1
Tapering flat nozzle
1
Pressure gauge
1
Safety goggles
1
Professional hearing protector
1
Operating Instructions
Components Booster 810000082
Compressed air cconnection
Pressure gauge
Tapered nozzle
Tube
Lever for air release
Safety valve