Grasshopper EDGE-Eze User manual

OPERATOR’S
MANUAL & PARTS LIST
EDGE-Eze™
MANUAL & ELECTRIC LIFT
THE GRASSHOPPER COMPANY
Moundridge, Kansas 67107 U.S.A.
Phone [phone]
Fax [phone]
Form 172332-090608
Printed in U.S.A.

2
INTRODUCTION
Congratulations on your selection of Grasshop-
per equipment. We believe you have exercised
excellent judgment in the purchase of Grasshop-
per equipment. We are most appreciative of
your patronage.
We recommend that you carefully read this en-
tire manual before operating the unit. Time
spent becoming fully acquainted with its perfor-
mance features, adjustments and maintenance
will add a longer and more satisfactory life to
your Grasshopper.
The Grasshopper equipment you have pur-
chased has been carefully engineered and
manufactured to provide dependable and satis-
factory use. Like all mechanical products it will
require cleaning and upkeep. Lubricate it as
specified in the manual. Observe all safety in-
formation in this manual and all safety decals on
the tractor and attachments.
The illustrations and data used in this manual
were current at the time of printing, but due to
possible in-line production changes your ma-
chine may vary slightly in detail. The
manufacturer reserves the right to make changes
or add improvements to its products at any time
without incurring any obligation to make such
changes to products manufactured previously.
As with all lawn and grounds equipment, if
handled carelessly this machine is a dangerous
piece of equipment. If used incorrectly this
machine can cause severe injury. You, the op-
erator, are responsible when operating it.
Therefore, safety is of the utmost importance.
ATTENTION:
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nRead the instructions and warnings care-
fully before using this machine.
nRead your Grasshopper warranty, en-
closed with the tractor manual. To validate
warranty, fill in the required information
and return the warranty form within 10
days of purchase to:
THE GRASSHOPPER CO.
P.O. Box 637
Moundridge, Kansas 67107
Use only genuine Grasshopper service parts.
Substitute parts will void the warranty and may
not meet standards required for safe and satis-
factory operation. Record serial number of your
EDGE-EZETM.
SERIAL NUMBER:
(Serial tag is located on the lever mount.)
Provide this information to your dealer to obtain
correct repair parts.
Copyright © 2008, 2007 & 2006 by The Grasshopper Company.
All rights reserved.

3
PAGE
SAFETY SYMBOLS 4
SAFETY INFORMATION
Training ...................................................................................................................................... 5
Preparation ................................................................................................................................. 5
Fuel Handling .......................................................................................................................... 5-6
Operational Safety ...................................................................................................................... 6
Maintenance Safety .................................................................................................................... 7
Storing Safely ............................................................................................................................. 7
Edger Safety ............................................................................................................................ 7-8
GENERAL INFORMATION 9
OPERATION
Attaching Edger to Mower ........................................................................................................ 10
Manual Lift Edger Height Adjustment ........................................................................................ 11
Electric Lift Edger Height Adjustment ........................................................................................ 11
LUBRICATION AND MAINTENANCE
Lubrication ............................................................................................................................... 12
Disc Inspection ......................................................................................................................... 12
PARTS LIST AND ILLUSTRATION
Manual Lift Edger Assembly - 533127 ................................................................................. 14-15
Electric Lift Edger Assembly - 533128 ................................................................................. 16-17
Manual Lift Edger Assembly - 533131 ................................................................................. 18-19
Electric Lift Edger Assembly - 533132 ................................................................................. 20-21
Wiring Assembly ...................................................................................................................... 22
TABLE OF CONTENTS

4
SAFETY SYMBOLS
This Safety Alert Symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS IN-
VOLVED!
Throughout this manual, the term IMPORTANT
is used to indicate that failure to observe can cause
damage to equipment. The terms CAUTION,
WARNING and DANGER are used in con-
junction with the Safety Alert Symbol (a
triangle with an exclamation mark) to indicate
the degree of hazard for items of personal safety.
WARNING
CAUTION
Is used for general reminders of good
safety practices or to direct attention
to unsafe practices.
Denotes a specific potential hazard.
Denotes the most serious specific
potential hazard.
DANGER

5
WORK SAFELY - FOLLOW THESE RULES
The designed and tested safety of this
equipment depends on it being
operated within the limitations as
explained in this manual. Read manual
before operating.
TRAINING
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nSafety instructions are important! READ
THIS MANUAL AND ALL SAFETY
RULES.
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nKnow your equipment’s controls and how to
stop tractor, engine and attachments quickly
in an emergency.
nn
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nTo avoid accident or injury, do not allow any-
one to operate this equipment without proper
instruction. Any person who operates this
equipment MUST be instructed in and ca-
pable of the safe operation of the unit, its
attachments and all controls.
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nDo not allow children or unqualified individu-
als to operate equipment.
PREPARATION
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nAlways wear relatively tight and belted cloth-
ing to avoid entanglement in moving parts.
Wear sturdy, rough soled work shoes. Never
operate tractor or implements in bare feet,
sandals or sneakers.
nn
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nThis machine produces sound levels in excess
of 85 dBA at the operator ear and can cause
hearing loss through extended periods of ex-
posure. Wear hearing protection when
operating this machine.
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nEnsure attachments are properly mounted,
adjusted and in good operating condition.
nn
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nMake sure driveline spring-activated locking
collar slides freely and is seated firmly in the
tractor PTO groove.
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nCheck brake action before you operate. Ad-
just or service brakes as necessary.
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nEnsure all safety switches function properly.
See Operation section for details.
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nRemove accumulated debris from attachment
and tractor to avoid fire hazard.
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nEnsure all safety shielding is in good condition
and properly installed.
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nEnsure either the discharge shield, restriction
plate, or complete vacuum attachment is in-
stalled.
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nEnsure all safety decals are installed and in
good condition.
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nUse correct counterweights when certain at-
tachments are installed (see specific
accessory installation instructions).
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nInspect area to be cut removing stones,
branches and other debris that might be
thrown causing injury or damage.
nn
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nEvaluate the terrain to determine what acces-
sories and attachments are needed to
properly and safely perform the job.
nn
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nLow-hanging branches and similar obstacles
can injure the operator or interfere with mowing
operation. Before mowing, identify potential
obstacles such as low-hanging branches, and
trim or remove those obstacles.
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nNever permit any person, other than the op-
erator, to ride or board the tractor or
implements at any time.
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nOperate only in daylight or good artificial
light.
FUEL HANDLING SAFETY
nn
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nIn certain conditions, gasoline is extremely flam-
mable and highly explosive. A fire or explosion
from gasoline can burn you and others and can
damage property.
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nFill the fuel tank outdoors, in an open area,
when the engine is cold. Wipe up any gasoline
that spills.
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nDo not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is ¼" to ½"
(6 mm to 13 mm) below the bottom of the filler
neck. This empty space in the tank allows
gasoline to expand.
nn
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nNever smoke when handling gasoline, and stay
away from an open flame or where gasoline
fumes may be ignited by a spark.
nn
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nStore gasoline in an approved container and
keep it out of the reach of children. Never buy
more than a 30-day supply of gasoline.
nn
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nAlways place gasoline containers on the ground
away from your vehicle before filling.
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nDo not fill gasoline containers inside a vehicle or
on a truck or trailer bed because interior carpets
CAUTION
Rev. 06-08

6
ing or unloading on an enclosed trailer), DO
NOT use seatbelt and drive with extra care.
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nDo not move steering levers from forward to
reverse or reverse to forward position rap-
idly. The sudden change could cause loss of
control and/or damage to equipment.
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nDo not operate on steep slopes.
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nDo not stop, start or change directions sud-
denly on slopes.
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nUse extreme care and maintain minimum
ground speed when traveling or operating on
a hillside, over rough ground, or when oper-
ating close to ditches and fences.
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nReduce speed on slopes and sharp turns to
minimize tipping and avoid loss of control. Be
careful when changing directions on slopes.
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nStay alert for holes, rocks, roots and other
hidden hazards in the terrain. Keep away
from drop-offs.
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nStop mower or other attachment and tractor
immediately upon striking an obstruction.
Turn engine off, inspect attachment and trac-
tor. Repair any damage before resuming
operation.
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nDisengage power to attachment, stop engine,
remove key and wait for all movement to stop
before dismounting, making adjustments,
cleaning, or unclogging the machine.
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nNever transport attachments with PTO running.
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nWatch for traffic when operating near or
crossing roadways.
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nThis unit is not equipped for highway use, es-
pecially when safety lighting and marking is
required. It is not a recreational vehicle.
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nThis unit is not equipped with a drawbar. Do
not pull loads.
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nTake all possible precautions when leaving
tractor unattended: disengage PTO, lower at-
tachment, place controls in neutral, set
parking brake, stop engine and remove key
from ignition.
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nMove very slowly when attachment is re-
moved. Never carry passengers.
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nDo not run engine in an enclosed area without
adequate ventilation. Exhaust gases contain
carbon monoxide, an odorless and deadly
poison.
or plastic truck bed liners may insulate the con-
tainer and slow the loss of any static charge.
nn
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nWhen practical, remove gas-powered equip-
ment from the truck or trailer and refuel the
equipment with its wheels on the ground.
nn
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nIf this is not possible, then refuel such equipment
on a truck or trailer from a portable container,
rather than from a gasoline dispenser nozzle.
nn
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nIf a gasoline dispenser nozzle must be used,
keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling
is complete.
nn
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nNever use cellular phones or other portable
electronic devices when handling fuel.
OPERATIONAL SAFETY
nn
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nRead “Operation” section of this manual be-
fore attempting to operate this unit.
nn
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nDo not operate without ROPS deployed.
nn
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nFenders serve as shields. Do not operate
without them.
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nKeep bystanders away from equipment while
it is in operation.
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nKeep children and pets a safe distance away.
Never direct discharge toward anyone.
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nStart engine from operator’s seat after disen-
gaging tractor power takeoff and placing
steering levers into the neutral swing-out po-
sition.
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nKeep hands and feet away from underneath
mower while engine is running. Stay clear of
all moving parts on tractor and attachments.
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nWear suitable hearing protection when oper-
ating this machine.
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nNever allow anyone behind tractor or in front
of implements when operating.
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nDo not operate in reverse unless absolutely
necessary and then only after careful obser-
vation of the entire area behind you.
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nIf operator must dismount to make adjust-
ments the engine must not be running.
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nIf machine is equipped with a fixed ROPS, al-
ways wear seatbelt.
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nIf machine is equipped with a foldable ROPS,
always wear seatbelt when ROPS is de-
ployed.
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nWhen foldable ROPS must be down (i.e. load-
Rev. 06-08

7
MAINTENANCE SAFETY
nn
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nAlways perform maintenance with the machine
parked on a hard level surface; with the engine
stopped and the PTO disengaged; with the park
brake set; and with the key removed from the
ignition.
nn
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nAlways remove the grounded (-) clamp from
the battery when performing maintenance on the
engine, clutch, or any other electrical system.
nn
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nNever work under the machine without jack
stands or other equivalent safety blocks. Do
NOT rely solely on mechanical or hydraulic
jacks or lifts for support. Always use ad-
equate wheel chocks on tires remaining on
the ground.
nn
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nHydraulic hoses can fail due to physical dam-
age, kinks, age, and exposure. Check hoses
regularly. Replace damaged hoses.
nn
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nEscaping fluid under pressure can penetrate
the skin causing serious injury. Avoid the
hazard by relieving pressure before discon-
necting hydraulic or other lines. Tighten all
connections before applying pressure. If an
accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgi-
cally removed within a few hours or gangrene
may result.
nn
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nSearch for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.
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nIf it is necessary to run an engine in an en-
closed area, remove the exhaust fumes from
the area with an exhaust pipe extension. If an
exhaust pipe extension is not available, work
near open doors and get outside air into the
area.
nn
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nWaste products such as used oil, fuel, cool-
ant, and batteries can harm the environment
and people. Dispose of waste products
properly.
nn
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nNever attempt to disconnect or alter any part
of the safety interlock systems.
nn
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nKeep engine free of grass, leaves, or excess
grease to reduce fire hazard and minimize en-
gine overheating.
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nDo not change engine governor settings.
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nKeep tractor and attachments in good oper-
ating condition and all safety devices in place.
nn
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nPeriodically tighten all bolts, nuts and screws.
Check that all cotter pins are properly in-
stalled to ensure equipment is in a safe
condition.
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nCheck brake operation frequently. Adjust
and service as required.
STORING SAFELY
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nNever store equipment with gasoline in the
tank inside a building where fumes may reach
an open flame, spark or pilot light as on a fur-
nace, water heater, clothes dryer, or other
gas appliance. Allow engine to cool before
storing in an enclosure.
nn
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nIf engine is to be unused for 30 days or more,
add a fuel stabilizer to the fuel system. Fuel
stabilizer (such as STA.BIL®) is an accept-
able additive in minimizing the formation of
fuel gum deposits during storage. Add stabi-
lizer to gasoline in fuel tank or storage
container. Always follow mix ratio found on
stabilizer container. Run engine at least 10
minutes after adding stabilizer to allow it to
reach the carburetor.
nn
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nIf draining fuel tank, drain fuel into an ap-
proved container outdoors and away from
open flame.
nn
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nAlways provide adequate ventilation when
running engine indoors. Exhaust gases contain
carbon monoxide, an odorless and deadly
poison.
nn
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nRemove attachments from tractor. Remove
all accumulated debris from attachments and
tractor.
nn
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nSand areas where paint is chipped and re-
paint to prevent rust. Lubricate all locations
to prevent moisture damage during storage.
EDGER SAFETY
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nThe EDGE-EzeTM rolling disc blade edge
can become extremely sharp after use. To
avoid cutting injury, avoid contact with the
blade edge.
nn
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nKeep bystanders and children a safe dis-
tance away, even when not in use.

8
nn
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nUse extreme care when removing or ser-
vicing disc blade. Do not handle disc with
bare hands. Use heavy leather gloves or
other protective material over the disc’s
edge.
nn
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nThe blade hub assembly is heavy (21 lbs.)
and can cause bodily injury if dropped or
lifted improperly.
nn
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nInspect area to be edged and remove ob-
stacles. Be mindful of irrigation systems to
avoid damage.
nn
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nAlways operate the machine slowly, to
avoid injury or accident from the disc
blade contacting a stationary object.

9
The purpose of this manual is to assist the operator in
maintaining and operating GRASSHOPPER trac-
tors. Read it carefully. It furnishes information and
instructions that will help you achieve years of de-
pendable performance.
These operating and maintenance instructions have
been compiled from extensive field experience and
engineering data. Some information may be general
in nature due to unknown and varying conditions.
However, through experience and these instructions
you should be able to develop operating procedures
suitable to your particular situation.
The illustrations and data used in this manual were
current at the time of printing, but due to possible in-
line production changes your machine may vary
slightly in detail. GRASSHOPPER reserves the
right to redesign and change the machine as neces-
sary without notification.
Some illustrations in this manual show the
equipment with safety shields removed to
provide a better view. The mower should
never be operated with any safety
shielding removed.
GENERAL INFORMATION
WARNING
Throughout this manual, references are made to
right and left directions. These are determined by
standing at the rear of the equipment and facing the
direction of forward travel.
Mower blade rotation is clockwise as viewed from
the top of mower.
Fig. 1
04068
LEFT RIGHT

10
INSTALLATIONAND ADJUSTMENTS
NOTE: If a Universal or Limited Wiring Har-
ness is present on the tractor, order a 605860
Universal/Power Harness Y-adapter. This
adapter permits utilization of the Universal/
Limited Wiring Harness while supplying power
for the Electric Lift Edge-Eze.
Edger kit numbers 533127 and 533128 mount
on any 48, 52, 61 or 72 inch mower deck with
clevis mount discharge shield. Edger kit num-
bers 533131 and 533132 mount on any 48,
52, 61 or 72 inch mower deck with 3 prong
stud bolt mount discharge shield.
ATTACHING EDGER TO MOWER
• Remove the 3 prong stud bolt or hitch pin
which secures the discharge shield in
place.
• Rotate the shield away from the lever
mount bracket and lift it out of the pivot
mount.
• If installing edger on a 48 inch mower deck
the pivot mount must be reinstalled on the
outside of mower deck as shown in Figure
2.
• Attach the discharge with edger mount by
sliding its pivot shaft in the pivot mount.
Make certain the disk offset plate has been
attached to edger mount.
• Rotate the edger mount to bring it into
contact with the lever mount bracket on
the mower deck.
• Secure edger mount in place with the 3
prong stud bolt or hitch pin.
• Install the edger disc with hub to the fork.
Determine the area to be edged and the
desired position of tractor when edging.
Place the disc with hub so that the hub
rides on the concrete (sidewalk or curb).
Secure with 5/8" x 5 5/8" carriage bolt and
5/8" lock nut.
The EDGE-Eze rolling disc blade edge
can become extremely sharp after use.
To avoid cutting injury, avoid contact
with the blade edge.
• If edger is equipped with electric actuator,
attach switch box with magnetic mount to
the right seat side member. Attach the two
way connector to the actuator. If the trac-
tor is equipped with a Universal or Limited
Wiring Harness, install the 605860 Univer-
sal/Power Harness Y-adapter. You will
not be using the 605950 Power Harness
included in this kit. If the tractor is not
equipped with a Universal or Limited Wir-
ing Harness, install the 605950 Power
Harness.
• Route wires in such a manner to remain
clear of any moving parts.
06106
Pivot
Mount
Whiz
Nuts
Carriage
Bolts
Fig. 2
CAUTION
Rev. 06-08