GREAT PLAINS TSF660 User manual
Manufacturing, Inc.
www.greatplainsmfg.com
© Copyright 2009 Printed 8/1/18 500-644M
EN
Table of Contents Index
Table of Contents Index
ORIGINAL INSTRUCTIONS
Operator Manual
TSF660
Front Fold Boom Sprayer
Read the operator manual entirely. When you see this symbol, the subsequent
instructions and warnings are serious - follow without exception. Your life and
the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
!
23113
Machine Identification
Record your machine details in the log below. If you replace this manual, be sure to transfer this information to the new
manual.
If you or the dealer have added options not originally ordered with the machine, or removed options that were originally
ordered, the weights and measurements are no longer accurate for your machine. Update the record by adding the
machine weight and measurements with the option(s) weight and measurements.
Dealer Contact Information
Model Number
Serial Number
Machine Height
Machine Length
Machine Width
Machine Weight
Year of Construction
Delivery Date
First Operation
Accessories
Name:
Street:
City/State:
Telephone:
Email:
Dealer’s Customer
No.:
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
TSF660 Cover Index iii
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© Copyright 2009 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as
it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, Max-Chisel, Row-Pro,
Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press.
Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone,
Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo-Till, Ultra-Till, Whirlfilter, and Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Table of Contents
Important Safety Information.................................................1
Safety Decals ....................................................................8
Introduction...........................................................................18
Document Family.............................................................18
Description of Unit ...........................................................18
Intended Usage ........................................................18
Models Covered ..............................................................18
Using This Manual...........................................................18
Definitions.................................................................18
Owner Assistance............................................................19
Preparation and Setup .........................................................20
Before You Start ..............................................................20
Hitching Tractor to Sprayer..............................................20
Axle Spacing....................................................................21
Hydraulic Hookup ............................................................22
Sprayer Control Hydraulic Hookup...........................22
Hydraulic Pump Hookup...........................................22
Hydraulic Pump Setup.....................................................23
Ace Pump Flow Limiter (Option) ..............................23
Setting Pump Rate ...................................................23
Electrical Connections .....................................................24
Lights........................................................................24
Raven SCS 440........................................................24
Spraying Setup ................................................................25
Sprayer Calibration..........................................................25
Speed Calibration.....................................................25
Rate Calibration........................................................26
Operating Instructions .........................................................27
General Notes For Field Operation .................................27
Operating Checklist ..................................................28
Using Handwash Tank ....................................................28
Plumbing Operations .......................................................29
Filling Tanks ....................................................................32
Filling Handwash Tank .............................................32
Filling the Flush Tank ...............................................33
Filling the Main Tank ................................................33
Adding Chemicals ....................................................36
Inductor (Option) ......................................................37
Agitation ...................................................................38
Foam Marker Tank Fill .............................................38
Unloading Materials..................................................38
Boom Operations.............................................................39
2007+ Sprayer Hydraulics........................................39
2006- Sprayer Hydraulics.........................................39
Elevator Raising/Lowering .......................................40
Boom Folding Procedure .........................................40
Leveling Boom ........................................................41
Locking System........................................................42
Raven G1 Autoboom (Option)..................................42
Tank and Boom Flush .....................................................43
Transporting ....................................................................44
Parking ............................................................................44
Storage............................................................................45
Adjustments..........................................................................46
Boom Height....................................................................46
Nozzle Pressure ..............................................................46
Break-Away Spring..........................................................46
Axle Wheel Spacing Adjustment .....................................47
Manual Pressure Adjustment Valve ................................48
Troubleshooting ...................................................................49
Maintenance and Lubrication..............................................51
Sprayer/Boom Maintenance............................................51
Equipment Cleanup.........................................................51
General Information.........................................................51
Filter Maintenance...........................................................52
Clean Out Solution Whirlfilter® ................................52
Clean Out Tank Fill Filter .........................................52
Tightening Tank Straps ................................................53
Shear Bolt Replacement .................................................53
Pump Maintenance and Repair.......................................54
Ace Hydraulic Pump Seal Replacement ..................54
Elevator Slide Adjustment ...............................................56
Quad-Jet Agitators ..........................................................56
Tank Entry................................................................57
Lubrication.......................................................................58
Options ..................................................................................61
Chemical Inductor ..........................................................61
Foam Marker ...................................................................61
Raven G1 Autoboom.......................................................62
Pumps .............................................................................62
Ace Hydraulic Pump.................................................62
Gauge Protector ..............................................................62
Open Center Hydraulic Kit...............................................63
Speed Sensors................................................................63
Appendix - Reference Information......................................64
Specifications and Capacities .........................................64
Tire Inflation Chart....................................................64
Torque Values .................................................................65
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TSF660 Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that
follows it. In addition to design and configuration of
equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard
seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional
purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
Be Familiar with Safety Decals
Read and understand “Safety Decals” starting on page 8,
thoroughly.
Read all instructions noted on the decals.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury. If hydraulic fluid penetrates the
skin under pressure, immediate medical attention is
required. See a physician familiar with this type of injury
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
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TSF660 Table of Contents Index Important Safety Information 2
Wear Protective Equipment
Great Plains advises all users of chemical pesticides or
herbicides to use the following personal safety
equipment.
Waterproof, wide-brimmed hat
Waterproof apron.
Face shield, goggles or full face respirator.
Goggles with side shields or a full face respirator is
required if handling or applying dusts, wettable powders,
or granules or if being exposed to spray mist.
Cartridge-type respirator approved for pesticide vapors
unless label specifies another type of respirator.
Waterproof, unlined gloves. Neoprene gloves are
recommended.
Cloth coveralls/outer clothing changed daily; waterproof
items if there is a chance of becoming wet with spray
Waterproof boots or foot coverings
Do not wear contaminated clothing. Wash protective
clothing and equipment with soap and water after each
use. Personal clothing must be laundered separately from
household articles.
Clothing contaminated with certain pesticides must be
destroyed according to state and local regulations. Read
chemical label for specific instructions.
Wear clothing and equipment appropriate for the job.
Avoid loose-fitting clothing.
Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection such
as earmuffs or earplugs.
Avoid wearing entertainment headphones while operating
machinery. Operating equipment safely requires the full
attention of the operator.
TSF660 Table of Contents Index Important Safety Information 3
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Handle Chemicals Properly
Read and follow chemical manufacturer’s instructions.
Wear protective clothing.
Handle all chemicals with care.
Agricultural chemicals can be dangerous. Improper use
can seriously injure persons, animals, plants, soil and
property.
Inhaling smoke from any type of chemical fire is a serious
health hazard.
Store or dispose of unused chemicals as specified by the
chemical manufacturer.
Before adding chemical to the tank, make sure tank is at
least half full. Do not pour concentrate into an empty
tank.
Never leave fill hose attached to the sprayer after filling
tank. Chemicals in tank can siphon out of tank and
contaminate freshwater source.
Always keep handwash tank filled with clean water and
have soap available in case of an emergency. Immediately
and thoroughly flush any area of the body that is
contaminated by chemicals.
Do not touch sprayer components with mouth or lips.
If chemical is swallowed, carefully follow the chemical
manufacturer’s recommendations and consult with a
doctor.
If persons are exposed to a chemical in a way that could
affect their health, consult a doctor immediately with the
chemical label or container in hand. Any delay could
cause serious illness or death.
Dispose of empty chemical containers properly. By law
rinsing of the used chemical container must be repeated
three times. Puncture the container to prevent future use.
An alternative is to jet-rinse or pressure rinse the
container.
Wash hands and face before eating after working with
chemicals. Shower as soon as spraying is completed for
the day.
Spray only with acceptable wind conditions. Wind speed
must be below 5 mph. Make sure wind drift of chemicals
will not affect any surrounding land, people or animals.
Never wash out the sprayer tank within 100 feet (30m) of
any freshwater source or in a car wash.
Rinse out the tank. Spray rinse water on last field sprayed.
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TSF660 Table of Contents Index Important Safety Information 4
Confined Space
Once used for hazardous fertilizers, or seeds with
hazardous treatments, your tank may become a
“permit-required confined space” under applicable
statutes, regulations, insurance rules or business policy.
When hazardous fumes are present, you can be quickly
overcome even with the tank lid open.
Do not enter a tank for material loading, material
unloading, tank cleaning or valve maintenance.
Clean tank by power washing from outside the tank top.
Perform valve maintenance by removing meters from
bottom of empty tank.
If obstruction removal or repair requires tank entry, have
the work performed by a team trained in confined space
procedures.
Use A Safety Chain
Use a safety chain to help control drawn machinery
should it separate from tractor drawbar.
Use a chain with a strength rating equal to or greater than
the gross weight of towed machinery.
Attach chain to tractor drawbar support or other specified
anchor location. Allow only enough slack in chain to
permit turning.
Replace chain if any links or end fittings are broken,
stretched or damaged.
Do not use safety chain for towing.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck
by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create a
hazard when driven on public roads. They are difficult to
see, especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use tractor lights and lights provided with implement.
TSF660 Table of Contents Index Important Safety Information 5
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Check for Overhead Lines
Sprayer booms contacting overhead electrical lines can
introduce lethal voltage levels on sprayer and tractor frames.
A person touching almost any metal part can complete the
circuit to ground, resulting in serious injury or death. At
higher voltages, electrocution can occur without direct
contact.
Avoid overhead lines during sprayer operations.
Transport Machinery Safely
Maximum transport speed for implement is 20 mph (32
kph). Some rough terrains require a slower speed. Sudden
braking can cause a towed load to swerve and upset.
Do not exceed 20 mph (32 kph). Never travel at a speed
which does not allow adequate control of steering and
stopping. Reduce speed if towed load is not equipped with
brakes.
Comply with state and local laws.
Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of towing vehicle.
Carry reflectors or flags to mark sprayer in case of
breakdown on the road.
Keep clear of overhead power lines and other
obstructions when transporting. Refer to transport
dimensions under “Specifications and Capacities” on
page 64.
Do not fold or unfold the sprayer while the tractor is
moving.
Shutdown and Storage
Fold sprayer, put tractor in park, turn off engine, and
remove the key.
Secure sprayer using blocks and supports provided.
Detach and store sprayer in an area where children
normally do not play.
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TSF660 Table of Contents Index Important Safety Information 6
Practice Safe Maintenance
Understand procedure before doing work. Use proper
tools and equipment. Refer to this manual for additional
information.
Work in a clean, dry area.
Fold the sprayer, put tractor in park, turn off engine, and
remove key before performing maintenance.
Make sure all moving parts have stopped and all system
pressure is relieved.
Allow sprayer to cool completely.
Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on sprayer.
Inspect all parts. Make sure parts are in good condition
and installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from Front Fold Boom
Sprayer before operation.
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
Tire Safety
Tire changing can be dangerous and should be performed
by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension
hose long enough for you to stand to one side–not in front
of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
TSF660 Table of Contents Index Important Safety Information 7
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Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
Be familiar with all sprayer functions.
Operate machinery from the driver’s seat only.
Do not leave sprayer unattended with tractor engine
running.
Do not dismount a moving tractor. Dismounting a moving
tractor could cause serious injury or death.
Do not stand between the tractor and sprayer during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with
moving parts.
Watch out for wires, trees, etc., when folding and raising
sprayer. Make sure all persons are clear of working area.
Do not turn tractor too tightly, causing sprayer to ride up
on wheels. This could cause personal injury or equipment
damage.
Use only water without pesticides added to calibrate the
sprayer. Do not exceed the calibrated sprayer speed and
pressure when operating.
When using a PTO pump, be sure that PTO shield is in
place on the tractor, PTO coupler bolts are torqued to the
correct specification, and torque bar is properly chained
to tractor drawbar.
Spray with the boom in the unfolded position only.
The boom has many pinch points during field operation
and folding. Keep all bystanders away.
Never use tank for potable water.
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TSF660 Table of Contents Index Important Safety Information 8
Safety Decals
Your sprayer comes equipped with all safety reflectors
and decals in place. They were designed to help you
safely operate your sprayer.
Read and follow decal directions.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for
proper decal placement.
When ordering new parts or components, also request
corresponding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
Slow Moving Vehicle Reflector
818-055C
Middle rear of center section;
1 total
Red Reflectors (S/N A1179N-)
838-266C
On the rear outside corners of boom frame;
2 total
20410
20410
TSF660 Table of Contents Index Important Safety Information 9
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Red Reflectors (S/N A1180N+)
838-266C
On center section of boom, rear face of lower tube on
each side of SMV;
On rear face of each light bracket;
4 total
Amber Reflectors (Trailer)
838-265C
Main frame, outside faces, front and rear corners;
4 total
Amber Reflectors (Boom) (S/N A1179N-)
838-265C
Front corner faces of rear center tool bar,
Front outside corners of boom frame;
4 total
68469E
Fillsprayerwithpumpfromwatersupply.
818-696C
Fillsprayerwithsupplytankhigherthan
WATERCONTAMINATIONHAZARD
fromwatercontamination:
TopreventSickness,SeriousInjury,orDeath
sprayertank,or
23347A
20441
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TSF660 Table of Contents Index Important Safety Information 10
Amber Reflectors (Boom) (S/N A1180N+)
838-265C
On front face and outside face of each light bracket;
4 total
Daytime Reflectors (S/N A1179N-)
838-267C
Near outside corners of rear center tool bar;
2 total
Daytime Reflectors (S/N A1180N+)
838-267C
On rear face of each light bracket;
2 total
68469E
20441
68469E
TSF660 Table of Contents Index Important Safety Information 11
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Danger: Chemical Hazard
818-323C
Front face of mainframe left side;
On rear center boom frame;
2 total
Danger: Electrocution Hazard
818-367C
On rear of center section of boom;
1 total
Fillsprayerwithpumpfromwatersupply.
818-696C
Fillsprayerwithsupplytankhigherthan
WATERCONTAMINATIONHAZARD
fromwatercontamination:
TopreventSickness,SeriousInjury,orDeath
sprayertank,or
23347A
68469E
68469E
TSF660 Table of Contents Index Important Safety Information 13
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Warning: Negative Tongue Weight
818-019C
Left side of tongue;
1 total
Warning: Excessive Speed
818-188C
Front left side of hitch;
1 total
Warning: Chemical Overflow Hazard
818-303C
On the optional inductor;
1 total
23347A
NEGATIVE TONGUE WEIGHT
HAZARD
Negative tongue weight can cause immediate
elevation of tongue when unhitching implement
To prevent serious injury or death:
Always be certain implement is hitched securely
to tractor drawbar before reaising.
Lower implement BEFORE unhitching.
818-019C Rev. D
WARNING
23347A
818-188C Rev. C
Do Not exceed 20 mph maximum transport
speed. Loss of vehicle control and/or machine
can result.
To Prevent SeriousInjury or Death:
EXCESSIVE SPEED HAZARD
WARNING
15763
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TSF660 Table of Contents Index Important Safety Information 14
Warning: High Pressure Fluid Hazard
818-339C
Front left side of hitch,
at rear of center section of boom;
2 total
Warning: Overhead Boom
818-467C
On front of each inner wing section of boom;
2 total
Warning: Axle Adjustment
818-548C
Left center side of main frame;
1 total
23347A
68469E
68469C
23347A
TSF660 Table of Contents Index Important Safety Information 15
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Warning: Water Contamination
818-696C
Center left tank frame;
1 total
Warning: Pinch Point
818-798C
Rear facing on each center section pivot tubes (2);
At front and rear of hinge on each inner wing section of
boom (4);
On front and rear faces of each boom breakaway
section, and inside faces of end plates at boom
breakaway sections (8)
14 total
Fillsprayerwithpumpfromwatersupply.
818-696C
Fillsprayerwithsupplytankhigherthan
WATERCONTAMINATIONHAZARD
fromwatercontamination:
TopreventSickness,SeriousInjury,orDeath
sprayertank,or
23347A
68469
68469C
68469D
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TSF660 Table of Contents Index Important Safety Information 16
Caution: General Checklist
818-324C
Front of tank, lower left;
1 total
Caution: Read Operator’s Manual
818-587C
On center frame;
1total
Caution: Tire Pressure and Torque
818-365C (SN A1082N-)
13.6-38 wheel rims;
0 or 2 total
848-347C (SN A1083N+)
320/85R38 wheel rims;
0 or 2 total
Fillsprayerwithpumpfromwater
Fillsprayerwithsupplytankhighe
WATERCONTAMINATIONHA
fromwatercontamination:
TopreventSickness,SeriousInjury,
sprayertank,or
23347A
Fillsprayerwithpumpfromwater
Fillsprayerwithsupplytankhighe
WATERCONTAMINATIONHA
fromwatercontamination:
TopreventSickness,SeriousInjury,
sprayertank,or
23347A
WARNING:
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Read Owner’s Manual before usingmachine.
Stand clear when foldingand unfoldingmarkers.
Stand clear when raisingand loweringmachine.
Keep all safety shieldsand devicesin place.
Keep hands, feet, and clothingaway from
Never ride on machine.
Alwayslower or properly support machine
Escapinghydraulic fluid can cause serious
Review safety instructionswith all operators
movingchainsand sprockets.
BEFORE servicing.
818-587C Rev. B
injury.
annually.
CAUTION
13838
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