Smithco Spray Star 3184 with Raven 203 System User manual

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]
Operator’s
Spray Star 3184
with Raven 203 System
SN: 300G001
April, 2008

Introduction Operation Schematics SprayingProcedures Nozzle Charts Reference
CONTENTS
Introduction.................................................................. 1-9
Introduction ................................................................. 1
Symbols................................................................... 2-3
General Safe Practices............................................... 4
Safe Spraying Practices ............................................. 5
Specifications.............................................................. 6
Optional Spray Equipment .......................................... 6
Set Up ......................................................................... 7
Controls & Instruments............................................ 8-9
Operation ................................................................. 10-15
Operating Instructions.......................................... 10-12
Console Features ..................................................... 13
Spray Operation ................................................... 14-15
Spraying Procedure ................................................ 16-22
SprayingIntroduction................................................. 16
Turf Management ...................................................... 16
Hose & Handgun Spraying ........................................ 17
Nozzles................................................................ 17-18
CalibrationIntroduction ............................................. 19
The Nozzle Chart Method of Calibration .............. 20-21
The “128” Method of Boom Sprayer Calibration ... 21-22
Nozzle Charts .......................................................... 23-28
Nozzle Performance Chart #1 .................................. 23
Nozzle Performance Chart #2 .................................. 24
Nozzle Performance Chart #3 .................................. 25
Nozzle Performance Chart #4 .................................. 26
Nozzle Performance Chart #5 .................................. 27
Nozzle Performance Chart #6 .................................. 28
Reference ................................................................ 29-30
Abbreviations and Conversions ................................ 29
Declaration of Conformity .............................................

1
Introduction
Informationneededwhen orderingreplacementparts:
1. ModelNumberofmachine.
2. SerialNumber ofmachine.
3. Nameand PartNumberof part.
4. Quantity of parts.
INTRODUCTION
Thank you for purchasing a SmithcoSmithco
SmithcoSmithco
Smithco product.
Readthismanual and all othermanualspertaining totheSprayStar 3184 carefullyasthey have safety, operat-
ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam-
age.
Keepmanuals in asafe place afteroperator and maintenancepersonnel have readthem. Rightandleft sidesare
fromthe operator’sseat, facingforward.
All SmithcoSmithco
SmithcoSmithco
Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering
parts. The serial number plate on the Spray Star 3182 is located on the right main frame, by the 3-way valve.
Referto enginemanual forplacement ofengineserial number.
For easy access record your Serial and Model numbers here.
lb/kg Empty lb/kg Full

2
Introduction
SYMBOLS
ParkBrake Park Brake
Release HydraulicOil
Level
Choke- OpenChoke- ClosedHandThrottle
HourMeter HourMeter Fuse
GlowPlugGlowPlug - OffGlow Plug - On
RPM Gasoline Diesel
Water
Temperature
Temperature
Light
EngineOil
Engine - Stop Engine - Start Engine- Run
No Electrical
Power
ElectricalPower
ReadOperator’s
Manual

3
Introduction
SYMBOLS
NoSmoking Moving Parts Manual
Operation
Pinch Point Step HotSurface
HydraulicFluid
Penetration LiftArm Tractor
Engage Disengage PTO
GroundSpeed Fast Slow
HHigh LLow FForward
RReverse NNeutral Warning
Danger
Caution
Up/RaiseDown/LowerUp/DownArrow

4
Introduction
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Neverallow anyonetooperate orservice themachineor itsoptional equipment withoutproper trainingand
instructions.Never allow minorsto operateany equipment.
3. Learnthe proper useof the machine, thelocation and purposeof all the controlsand gauges beforeyou
operatethe equipment. Workingwithunfamiliar equipment canlead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Bewareof overheadobstructions andundergroundobstacles.Stayalertfor hidden hazards.
6. Neveroperate equipment thatis not inperfect working orderorwithout decals, guards,shields, or other
protectivedevices inplace.
7. Never disconnect or bypass any switch.
8. Carbonmonoxide intheexhaust fumescan befatalwhen inhaled,never operate amachine withoutproper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keepengine clean.Allowtheengine to coolbeforestoring and alwaysremove the ignition key.
11. Disengageall drives andset park brakebefore startingtheengine.
12. Neveruse your hands tosearch for oil leaks.Hydraulicfluid under pressure canpenetrate the skin and
cause serious injury.
13. Thismachine demands yourattention.To prevent lossof control ortipping of thevehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Beforeleaving operator’sposition:
A. Disengagealldrives.
B. Set park brake.
C. Shut engineoffand remove theignition key.
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body
awayfrom movingparts.
15. Keephands, feet andclothing away from movingparts. Wait forallmovement to stopbefore you clean,
adjustor service themachine.
16. Keepthe area ofoperation clear ofallbystanders.
17. Nevercarry passengers.
18. Stop engine before makingrepairs/adjustmentsor checking/adding oilto the crankcase.
19. Use parts and materials supplied by only. Do not modify any function or part.
20. Use caution when booms are down as they extend out beyond the center line of the machine.
21. The tank is a confined space, take precaution.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.

5
Introduction
SAFESPRAYINGPRACTICES
Personsengaged in thehandling,preparation or applicationof chemicals mustfollowaccepted practices to
insurethe safety ofthemselves and others,
1. WEAR protectiveclothing including: gloves,hat, respirator,eye protection andskin coveringsuitable for
protectionfrom chemicals beingused.
2. BATHE thoroughly afteranyexposure to chemicals,giving particularattention to eyes, nose,ears and
mouth.
3. CLEAN equipmentand materials inaccordance with employer,municipaland stateregulations. Useonly
approvedareasand drains.
4. DISPOSE ofchemicals and rinsesolutions by approvedandlegal means.
5. PROVIDE methodsand materials foroperatorsto wash eyesand hands immediatelyduring the spraying
process.
6. PROVIDE methodsand materials forcontrol,safe dilution andneutralization of chemicalspills during
preparation,spraying, transportingand cleanup.
7. Always check and follow the directions and safety warnings of the chemicals to be used.
8. Securethe discharge lines beforestartingthe pump.Anunsecured discharge line may whip.
9. Periodically inspect the pump and the system components.
10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and
secure.
11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.
12. Useonly pipe, hoseand fittings ratedformaximum pressure orpressure at whichpressure relief valveis
set at. When replacing pipe, hose or fittings, use new product.
13. Do not operate an engine in an enclosed area. Be sure the area is well ventilated.
14. Donot use thesepumps for pumpingwateror other liquidsfor human oranimalconsumption.
15. Do not pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.
Do not use in explosive atmospheres. The pump should be used only with liquids
compatible with the pump component materials.
16. Besure all exposedmoving parts areguarded and thatall coupling devicesare securely attachedbefore
applyingpower.
17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids
from the system and flush.
18. Protectpump from freezingconditions by drainingliquid andpumpingrust inhibitingantifreezesolution
through the system, coating the pump interior.

6
Introduction
SPECIFICATIONS
WEIGHTSANDDIMENSIONS
Length 128"(325 cm)
Width 72"(183 cm)
Heightw/ ROPS 84" (213cm)
Heightw/ Booms Folded 136"(345 cm)
Wheel Base 68" (173 cm)
Weight Empty 2340lbs (1061 kg)
Weight Full 4950lbs (2245kg)
SOUNDLEVEL(DBA)
At earlevel 97.5 dBA
At 30 ft. (9.14 m) 88 dBA
ENGINE
Make Kubota
Model# V1505
Type/ Spec#
Horsepower 35.5 hp (26.6 kW)
Fuel No. 2 Diesel
CoolingSystem Liquid Cooled
LubricationSystem Full Pressure
Alternator 40Amp
WHEELS&TIRE Front: Two 20 x 11.00 x 10 Turf; 20 psi (1.4 bar)
Rear: Two 29 x 14.00 x 15 Multi-Trac; 30 psi (2.0 bar)
SPEED
Infinitely Variable 0-10 m.p.h.(0-18 kph)
BRAKES Springapplied hydraulicrelease, automaticbrakes through OPC
BATTERY Automotive type 24F- 12volt
BCIGroup Size 24
ColdCrankingAmps 900minimum
GroundTerminalPolarity Negative(-)
MaximumLength 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
MaximumHeight 10" (25 cm)
FLUIDCAPACITY
CrankcaseOil See EngineManual
Fuel 7 gallon(26.5 liters)
HydraulicFluid 10 gallon(37.8 liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
OPTIONALEQUIPMENT
15-618 WaterMeterKit 15-493 18" Dry Boom
15-571 Smithco Star Shield Covered Boom
15-622 Canopy 30-009 HoseReelMountKit
30-004 FoamMarker 16-129 ManualHose Reel
30-006 ClearwaterWashTank 16-906 ElectricHoseReel
17-503 20' Spray Boom 30-007 Chemical Cleanload Safe Fill
30-003 20'SprayBoomwith ContourWheels

7
Introduction
SETUP
TheSprayStar3184 arrivesfrom Smithco setup andready forservice. Depending onfreight conditionsbattery
installed.
The spray system is normally shipped attached to the 3180 Prime Mover. If a spray system is to be fitted to a
Prime Mover by a dealer or factory, assemble and attach the components in accordance with the parts drawings
inthe Spray Star3180 Parts/Service Manual.
1. Check the tire pressure. The front tires are 20 psi (1.4 bar)
and rear tires are 30 psi (2.0 bar).
2. Batteryis located under seat.Thisis a negative grounding
system.
Connecting battery cables to the wrong post could
result in personal injury and/or damage to the
electrical system. Make sure battery and cables
do not interfere or rub on any moving part. Con-
nect red positive (+) cable (A) to battery first.
When disconnecting remove black negative (-)
cable (B) first.
3. Check hydraulic fluid level in tank located under the seat.
Removecap and add SAE10W-40API Service SJ orhigher motor oilif necessary. Fluid level shouldbe
about 2-21/2"(5-6.4 cm) from thetop of thetankwhen cold. DONOT OVERFILL.
4. Fill fuel tank, located on right side, with No. 2 diesel
Fuel is flammable, caution must be used when storing or handling it. Do not fill fuel tank
while engine is running or an enclosed area, fumes are explosive and dangerous to inhale.
DO NOT SMOKE while filling the fuel tank. DO NOT OVERFILL
5. Machineshould be greasedbefore starting,refer to SprayStar 3180 Parts/ServiceManual for location.
6. Attach the Spray Boom and any other Optional Equipment to the Prime Mover, in accordance with
instructions in the Spray Star 3180 Parts/Service Manual. The nozzles must be the correct distance above
theturfas described in Turf Spraying Guide.The sprayboom must operate properly andthe outer sec-
tions must break away safely if an object is struck by them, they must then return to normal operation
position.
7. Be sure to double check boom heights, nozzle spacing and displacement before spraying.
8. Machine is shipped with windshield washer fluid in to prevent freezing. Flush system completely with clear
water. Fill tank with water and retighten the four bolts used to hold the tank in place.
9. Readoperating instructionsbefore starting.
Never allow pump to run dry! The valve on the suction side of the pump (between the pump
and tank) must be fully open whenever the pump is operated.
FUEL
CHECKEMISSION REGULATIONS OFYOURAREA
With Emission control now in effect diesel fuel specification type and sulfur content % (ppm) used must be in
compliant with all applicable emission regulations for the area in which the engine is operated.
Use of diesel fuel with sulfur content less than 0.10% (1000 ppm) is strongly recommended.
If high sulfur fuel is used, change oil and oil filters twice as often.
DONOT USE Fuelsthat have sulfurcontent greater than1.0% (10000 ppm).
Dieselfuels specified inEN 590 orASTM D975 arerecommended.
Since KUBOTAdiesel engines of less than 56kW (75 hp) utilize EPATire 4 and Interim Tier 4 Standards, the use
oflow sulfur fuelorultra low sulfurfuel is mandatoryfor these engines,whenoperated in USEPAregulated ar-
eas.Therefore, use No.2-DS500 or S15diesel fuelasa alternativetoe No. 2-Dfor ambient temperaturesbelow -
10°C(14° F).

8
Operation
CONTROLS&INSTRUMENTS
A. HourMeter -The hour meterindicates hours ofmachine operation. Itoperates only whenthe ignition
switch is on.
B. Speedometer -The Speedometerindicates groundspeedof thevehicle in milesper hour andkilometers
perhour.
C. Oil Light - The oil light should come on when the ignition is on without the
enginerunningand go out whentheengine is running. Theoillight will light
when the oil pressure is low. If oil light should come on, shut engine off
immediately and find the cause.
D. Ignition Switch - The ignition switch has three positions: Off - Run - Start.
E. TiltSteering -Hold lever downand adjust steeringwheel to desiredposition
andreleaselever.
F. Buzzer - The buzzer sounds if the pump is running dry.
G. Lights - This rocker switch turns lights on by pushing on the top and off by
pushingonthe bottom.
H. Ground Speed(Cruise)Control - Thisrocker switch initiates cruise controlby
pushing on the top and turning it off by pushing on the bottom. Works with
groundSpeedControl Foot switch.
I. Spray Pump - This rocker switch turns the spray pump on by pushing on the
top and off by pushing on the bottom.
J. Left Boom Switch - This rocker switch lifts and lowers the left boom.
K. Right Boom Switch - This rocker switch lifts and lowers the right boom.
L. WaterTemperature Light -Temperature light willcome on and a buzzerwill sound
whenthe enginestartsto overheat.
M. Glow Plug - When ignition is turned on, glow plug lights when ready to start.
N. Hand Throttle- The hand throttleisused to regulateengine speed.
O. CupHolder -Holds standard cup.
P. SprayBoss Control- Engages anddisengagesspeed boss. Forwardis engage and
all the way back is disengage. When the lever is engaged it sets a stop for the
accelerator.The accelerator pedal must be used to maintain this speed.To adjust
speed use the knob on the end of the lever, counter clockwise increases speed and
clockwisedecreases speed. Disengagethe leverand you willhave full accelerator
pedalrange.

9
Operation
CONTROLS&INSTRUMENTS
Q. Ground Speed (Cruise) Control Foot Switch - When rocker switch is turned on and desired speed is
obtained, push foot speed control switch to set cruise. (see below).
R. Master Boom Switch - located on the left floorboard is used to override the master switch on the com-
puter console of the spray systems. By pushing down it will turn on/off the booms. For the 440 System
the Master Switch on the computer must be off for the master boom control switch to work.
S. Reverse/Accelerator Pedal-This pedal controlsgroundspeed. Press pedalto increase speed.Varying
theamount of movementof the pedalwill vary theground speed.To activate Reverse,you liftup on the
pedal with you toe.
When pedals are released the hydrostatic transmission centers and stops the vehicle with a braking
action.
GROUNDSPEEDCONTROL
Theground speed controldoes not workthe
sameasan automotive type cruise.The
ground speed control is located on the center
floorboardand is usedto lockforwardspeed.
TOENGAGE:
1. Flip rocker switch ‘On’ (green light).
2. Obtaindesired speed withfoot pedal.
3. Step on foot switch to lock speed.
4. Push foot switch again to disengage.
To avoid abrupt stop, place foot
on traction pedal before disengaging speed control.
TOWING
When it is necessary to move the Spray Star 3180 without the engine running, there are 2 things that need to be
done. First, the bypass valve built into hydrostatic pump must be "open" by turning it 1/4turn to open. The valve
is located on the back side of the pump.An "open" valve allows fluid to pass through the wheels freely. When
normaldriven operation isdesired, valve shouldbe"closed" by turningit clockwise. Failureto "close" thevalve
withengine running meansnopower to wheels.Secondly,the handbrake needs to bemanually released.The
hand brake is located under the engine. To manually release the brake you must loosen the locknut and screw
in the stem to the bottom. Tighten the lock nut and pump handle until hard.
MANUALBRAKEHANDPUMPMANIFOLD
The hand brake is located under the engine. The hand brake is connected to he seat switch and automatically
engages when operator gets up from the seat. So when machine is not being driven, the machine is locked
down. If engine is not running or you are towing the machine you will have to manually release the brake. To
manually release the brake you must loosen the locknut and screw
in the stem to the bottom. Tighten the lock nut and pump handle until
hard.

10
Operation
OPERATION
Beforeoperatingthe Spray Star3180, become familiarwith all controls and functions.Alsocomplete all mainte-
nancerequirements andread all safetywarnings. Knowing theSprayStar3180thoroughly, how itoperates, and
by doing the prescribed maintenance steps, you can expect trouble free operation for years to come.
SAFETY
Operatorneeds to alwaysbe the concernof an operatorof a movingvehicle or anymachine with movingparts.
1. Keep all shields and guards in place.
2. Keepthe parking brakeengaged anytimethe operatoris away fromthe vehicle orwhenever serviceis
performed.
3. Alwayswear the necessaryprotective clothing andequipment.
4. Turnengine offwhenrefueling orperformingmaintenancenotspecifically requiringengine power.
DAILYCHECKLIST
1. Checkthe engine oillevel. Add asneeded. DO NOT OVERFILL.Refer to engineowner's manualfor oil
gradeandprocedure.
2. Tire pressure should be 20 psi (1.4 bar) on front and 30 psi (2.0 bar) on back.
3. Inspect the electrical system and battery cables for loose connections or frayed wiring. Replace any faulty
equipmentor tighten ifloose.
4. Check hardware for loose or missing nuts, bolts, screws, etc., and tighten or replace as needed.
5. Inspect hydraulic lines for damage or leaks. Never use hands to inspect for leaks.
6. Checkthe hydraulic fluidlevel. The hydraulic fluidtank is locatedunderthe seat. Thefluid level should be
2"-2½" (5 - 6.4 cm) from the top of the tank when cold. Use only SAE 10W-40API Service SJ or higher
Motor Oil.
7. Inspectthe steering, throttle andshiftlinkages for good hookupsand
cleartravel.
8. Checkcontrols for smooth,proper working operation.Lubricate as
needed.
9. Checkanti-vibration mountson engineframe.
STARTINGTHEENGINE
1. Makesure both fuelflow valves are‘On’. They arelocated on thefuel
tank.
2. The ignition switch is located on the dashboard. Insert the key (A) and
turn clockwise to (B). When glow plug light goes off Turn key to (C) un-
til the engine starts. Release the key and it will return to the run posi-
tion (B).
3. Allowengine to idleand warm upbefore selectingdirectionof travel.
STOPPINGTHEENGINE
If the engine has been running under high power, let it run at slow idle speed a few minutes
to cool the engine down, before turning the ignition switch to the OFF position.
1. Disengagespray pump.
2. Movethe throttle leverto “slow” and turnignition key to the“off” position.
3. Removethe ignition keyand engage thepark brake.
Never leave the vehicle unattended with the engine running. Always bring the vehicle to a
complete stop, engage park brake, turn key off and remove key.

11
Operation
OPERATION
Before using the Spray Star, the operator and spray technician must familiarize themselves with all of the information on
chemical spraying contained in the Turf Spray Guide.
All testing and calibrating of sprayers is to be done with water, not chemicals. This insures the safety to all
involved in performing the calibration operation. Only after all calibration procedures are completed should
chemical be added to the sprayer.
HILLSIDE OPERATION
Do NOT stop or start suddenly on any slope. Be especially cautious when changing direction. Do NOT operate on
slopes greater than 10°.
BATTERY
Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ig-
nited object to come near the battery. When charging or working near battery, always shield your eyes and always pro-
vide proper ventilation.
Battery cable should be disconnected before using “Fast Charge”.
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended charging rate. If
electrolyte starts boiling over, decrease charging.
Always remove grounded (-) battery clamp first and replace it last. Avoid hazards by:
1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte is splashed on
any part of your body, flush all contact areas immediately with liberal amounts of water. Get medical
attention immediately.
JUMP STARTING
Use of booster battery and jumper cables. Particular care should be used when connecting a booster
battery. Use proper polarity in order to prevent sparks.
To jump start (negative grounded battery):
1. Shield eyes.
2. Connect ends of one cable to positive (+) terminals of each
battery, first (A) then (B).
3. Connect one end of other cable to negative (-) terminal of
"good" battery (C).
4. Connect other end of cable (D) to engine block on unit being
started (NOT to negative (-) terminal of battery)
To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed
before disconnecting jumper cables.

12
Operation
OPERATION (CONTINUED)
SPRAYERVALVESETTINGSANDSPRAYTANKAGITATION
The3-wayvalve on the suction sideof the pump, between thetank and the pump mustbeopen before pump is
engaged. Close this valve only when necessary to clean the filter with spray material in the spray tank.
Thereis one manualflow control valveonthe discharge sideof the spraysystem. This valvecontrols the agita-
tor.This valve maybe opened asmuch asnecessaryto providehydraulicagitationthrough thequadrajetagitator
inthe tank bottom. Thisvalve may bepartiallyclosed to preventor reduce foam buildupfrom the spraymaterials
inside the tank. When the liquid level in the spray tank reaches a certain level (usually 1-25 gallons (3.8-95 Li-
ters) depending on terrain and other conditions) it may be necessary to close the valve in the agitator line in
orderto prevent lossof suction prime.
If your Spray Star is fitted with a hose reel, there is a second ball valve on the discharge system to supply mate-
rial to the hose reel.
The Quadrajet agitation system operates with four venturi jets in the tank bottom. These jets have replaceable
orifice discs which discharge the following amounts of spay material.
Input to Input to Agitator Agitator Agitator Agitator
Nozzle Agitator Agitator Pressure Pressure Output Output
Diameter in gpm in L/min in psi in bar in gpm in L/min
1/8" 1.9 7.2 25 1.7 6.3 23.8
1/8" 2.7 10.2 50 3.4 10.0 37.9
1/8" 3.8 14.4 100 6.9 15.0 56.8
5/32" 2.8 10.6 25 1.7 7.6 28.8
5/32" 4.2 15.9 50 3.4 12.2 46.2
5/32" 5.5 20.8 100 6.9 17.5 66.2
3/16" 3.6 13.6 25 1.7 9.1 34.4
3/16" 5.6 21.2 50 33.4 14.3 54.1
3/16" 7.9 29.9 100 6.9 18.7 70.8
You can change orifice disc sizes to enhance spray system performance. Smaller discs reduce amount of agita-
tion (desirable in some foaming materials) and make more dischargeable liquid available for nozzles. Larger (or
none) discs increase amount of agitation and make less dischargeable liquid available for nozzles.
PROCEDURETORE-CALIBRATEFLOWMETER
1. Enter a Meter Cal number of 10 in Meter Cal Button
2. Entera TotalVolumeofCalibrating the PressureGauge inTotalVolumebutton
3. Switch Off all booms.
4. Removea boom hoseand placeincalibrated 5gallon container
5. Switch on appropriate boom switch and master switch. Pump exactly 10 gallons.
6. Readout in Total Volume is the new Meter Cal Number. Should be within 3% of number stamped on
flowmeter.
7. Repeatthe procedure severaltimes to ensureaccuracy.
8. Toverify calibration,fillapplicator tankwith predeterminedamount of measuredliquid. DONOTRELAY
ONGRADUATION NUMBERS ONMOLDEDTANK.Empty tankunder normaloperation conditions. Ifthe
numberunder totalvolumeis differentfrom thepredetermined amount ofmeasure bymore than 3%
compete calculation in back of book.
9. Entercorrected MeterCal before resumingapplication.

13
Operation
CONSOLEFEATURES
A. Master Boom Switch -Activates or stops boom spraying.
B. Individual Boom Switches - Used to activate any of up to 3 booms on a sprayer.
C. PSI Gauge - Indicates the pressure of fluid in the system.
D. Pressure Switch-Used toactivatethe motorizedcontrolvalve
E. FuseHolder -The fuse holderholdsone 15Ampfuse.
CALIBRATINGTHEPRESSUREGAUGE
The pressure tap on the Raven Sprayer Control system is located away from the nozzles, thus, there can be a pressure
difference between nozzle pressure and gauge pressure at the console. Therefore, for best results, Raven recom-
mends the following procedure:
1. When the sprayer is ready and the tank is filled with water (No chemicals at this time), attach an accurate
pressure gauge to a nozzle in place of the spray tip.
2. Start up the pump, turn on the electric shut-off valves and adjust the pressure control valve so that the desired
pressure is maintained on the gauge at the nozzle.
3. Because of pressure drops through the system, the pressure shown on the gauge in the console may read
slightly higher than the gauge at the nozzle. Use this console pressure reading as your reference point for
maintaining the desired pressure at the nozzle.

14
Operation
SPRAYOPERATION(AfterProperSetupandCalibration)
1. Add 1/2the amount of water required for the spray operation to tank using air gap filler.
2. Start engine, set engine speed below 2000 RPM, and engage pump after taking all previously described
safetyand operation precautions.
3. Open agitatorvalve.
4. Add chemicals (taking all precautions described in this manual and by the chemical manufacturer).
a. Liquids may be poured directly into tank.
b. Wettable powder chemicals must be pre-mixed with water in a container to form a slurry. The mixture
is then added to the tank through the fillwell strainer.
c. Chemical in soluble packs are place into the fillwell strainer basket and dissolved by adding water
through the basket.
The balance of the water required for the spray operation is added to the tank through the fillwell strainer,
using the air gap filler. This will wash any undissolved chemical into the tank.
5. Transport to sprayer site with and agitator operating.
6. SetEngine speed between2000-3200 RPM.
7. (Optional)Engage ground speedcontrol.
8. Obtain desired spraying speed before activating spray with switches on spray control console.
9. The master boom switch, located on the left floorboard is used to override the master switch on the
computer console of the spray systems. By pushing down it will turn on/off the booms. For 834 Systems
the Master Switch on the computer must be on for the master boom control switch to work. For the 440
System the Master Switch on the computer must be off for the master boom control switch to work.
Review the capacity of nozzles being used. Total capacity of all nozzles plus agitation system must not exceed
pumping system capabilities refer to Spraying Procedure section of this manual. FLUSH PUMPAFTER USE
Shut-Off 20GPM 40GPM 60GPM 80GPM 100GPM
120psi 100psi 80psi 60psi 30psi 10psi
100psi 95psi 76psi 52psi 26psi 5psi
80psi 75psi 62psi 45psi 21psi -
60psi 55psi 40psi 25psi 5psi -
To determine the correct performance data for your application, first shut off all flow on discharge side of pump and
detemine the shut-off pressure at the pump. Use this Shut-Off pressure to determine which line of data applies.

15
Operation
SPRAYOPERATION
Oneofthe most common causes for faulty-pumpperformance is corrosion inside the pump.Flush the pump and
entire system with a solution that will chemically neutralize the liquid pumped. Mix according to manufacturer’s
directions.Thiswill dissolve most residue remaining inthe pump, leaving the inside ofthe pump clean for the
next use.
TOPREVENTCORROSION
Aftercleaningthe pump as directed, flushit with a permanent type automobileantifreeze (Prestone, Zerex, etc.)
containing a rust inhibitor. Use a 50% solution that is, half antifreeze and half water. Then coat the interior of the
pump with a substance which will prevent corrosion such as Fluid Film or WD40. If unit will not be used for an
extended period of time, disconnect hoses into and out of the pump, seal openings to the pump with caps or
tape. Dispose of fluids according to all federal, state and local regulations.
All chemicals and chemical residue must be removed after each use. Dispose of fluids and
residue according to all federal, state and local regulations.
SPRAYERCLEANING
Empty tank and clean unit thoroughly after each use following these instructions:
1. Turnoff3-way valveand rinseinside of tankthoroughlywith clean water, removecapfrom valveto drain.
2. Filltank tenpercent full withcleanwater,Turn 3-wayvalve on andstart pumpanddischarge water through
spray hose or spray boom (with nozzles removed), until empty.
3. Turnoff3-way valveagain andrinsetankinterior thoroughly.Removecapfrom 3-wayvalveto drain.
4. Rinseexterior of sprayerthoroughly withcleanwater.
5. This sprayer is equipped with a self cleaning strainer. The strainer uses the excess pump flow to bypass
clogging particles back to the spray tank. There is a gap between the tapered inner cylinder and the
screen face that causes the inlet fluid to flow at a high velocity past the screen face providing a
countinuous washdown of particles. For this washdown to occur a minimum of +GPM/23 l/min is required
through the bypass line.
MANUALHOSEREEL
Located at the back of the Spray Star on top of the tank. Open the ball valve located near the manifold valve to
allow fluid to flow into the hose reel. Place the lockout pin in the unlocked position by pulling and turning it half a
turn, this will allow you to pull out additional hose or to use the handle and wind up the hose. To prevent move-
ment during transport or storage place the lockout pin in the locked position.
ELECTRICHOSEREEL
Located at the back of the Spray Star on top of the tank. Open the ball valve located near the manifold valve to
allow fluid to flow into the hose reel. To unwind hose just pull on the hose to get the desired amount.To wind up
the hose make sure the toggle switch is in the ON position, push the momentary push button switch until you
havereeledin the amount of hosedesire.Turn off the safety switchwhennot in use.
FOAMMARKER
Located to the right of the control panel. Use lever on compressor to designate which boom is to be used to
dispense foam. Use dial located on the foamer to adjust pressure for the amount of foam that will be dispensed.
Switchon compressor also turnsfoamer on or off.

16
SprayingProcedures
SPRAYINGINTRODUCTION
Thissection is intended tooffer practical guidelinesfor the distributionofliquid chemicals overan area of
turfgrass such as golf courses, park land, school grounds and lawns. SMITHCO makes no representation as to
the suitability of any technique or product for any particular situation. This section is suitable for self-propelled
sprayvehicles or sprayersmounted ontovehicles.
Boom Spraying is the most effective, accurate and efficient method of applying chemicals to large turf areas. It
may be done by means of:
• Adedicated sprayvehicle
• Asprayer mounted upona utility vehicle
Sprayersare typicallyequipped with wide spraybooms. Generally theseboomsare between 15feet (4.5 m)and
20 feet (6 m) in width. They are divided into three sections, with hinges that permit the long outer sections to
automatically move out of the way and reset if an obstacle such as a tree or fence is in you path.
To minimize the chance for missed areas or double application use a device to mark the outside boundaries of
eachspray swath. Foammarkersand dye markersare advisable.
TURFMANAGEMENT
Turfmanagement chemicalsare madefor fourgeneral purposes:
1. Fungicides: Preventor cure funguson turfgrass. Theyare made in2 general types:
• Systemic - Chemicals enter the plant system and protect or cure it of, fungus.
• Contact - Kills fungus with which it comes into contact.
2. Insecticides: Eliminate damaging insects and worms (such as grubs, beetles, ants, etc.)
3. Herbicides: Controland eliminateundesirableweeds andgrass fromturf areas andnon-turf areassuch
as bunkers, trails, fences, etc.
4. Nutrients & Fertilizer: Promotegrowth,beauty and color inturfgrass.
Some materials have to be applied so that they get into the soil below the plant leaves, This is called "soil appli-
cation". In order to do this, they are best applied with a large volume of water. They are often then watered-in
using the irrigation system. This type of chemical material includes systemic chemicals and chemicals de-
signed to destroy pests which live in the thatch and the soil.
Other materials must be applied to reach a problem that is present on the plant leaves. This is called “Foliar
Application”and requires alower volumeofwater.Instead ofirrigation water,these materialsare furtheractivated
by dry air and sunshine. They include contact fungicide and many herbicides.
The user of sprayers and chemicals must follow the directions provided with the spray material. It is the only
wayto insure safe andeffective results. It providesinformation on howmuchchemical and howmuch water is to
be applied to the area to be sprayed.
Though there are many types and sizes of nozzles, two specific types have proven most successful in turfgrass
management.
• The first type is target-directed. It sprays material in a direct line downwards to the target turfgrass.
Theseare flat fannozzles, commonly referredto asTeeJet nozzles.They areavailable in awide variety of
sizesfor any required dischargevolume rate. Theyarethe best formany contact orfoliarapplied pesti-
cides. They are spaced either 10" (25 cm) or 20" (51 cm) apart and overlap one another by about 1/3.
• Thesecond type usefulin turf managementarebroadcast typenozzles. They arecommonly referred to
asraindrop or floodjetnozzles. They spraya hollow-cone shapedpattern of muchlarger droplets whichfall
quickly to the turf under their own weight. They are best for systemic pesticides or any material requiring a
largevolume of waterforsoil application. Thelarger droplets arenotas subject todrift from windand are a
safer, more environmentallyfriendlychoice in manysituations.

17
SprayingProcedures
HOSE&HANDGUNSPRAYING
Ahandgun (hand-nozzle or hand-lance)is used tocontrol and direct thespray pattern totheground, shrub or
tree. They must be constructed of long lasting and noncorrosive materials such as brass, stainless or aluminum.
The handgun fits to a hose of any length from the sprayer allowing operator mobility. The hose should be as
short as possible while still permitting operator mobility.
Liquid looses pressure due to friction as it travels through the hose, 1-3 psi (0.07-0.21 bar) for each foot (30 cm)
of hose. For most operations 1/2" (1.25 cm) inside diameter hose is adequate. Trees over 40 ft (12 m) high re-
quire 3/4"(2 cm) insidediameterhose and asprayer pump capable ofdelivering a volumeofat least 20gpm (75
lpm) and a pressure of at least 400 psi (28 bar).
NOZZLES
Always be alert to the possibility of a plugged or damaged nozzles. Serious misapplications may result. Check
nozzleoutput periodically.
Modernnozzles use springand diaphragm checkvalves to insurepositive cutoff ofchemicals without drip.
Snap-oncaps make replacingandcleaning nozzles, quick,easy and foolproof with proper reinstallation.
An operator can see at a glance if all nozzles are the same size by the color code.
3FUNCTIONSFORASPRAYBOOMNOZZLE
1. Regulating the flow is done through size of the orifice (opening) within the nozzle.All nozzles, regardless
oftype, have some pointwithin them that regulatesthe flow of liquid.Obviously, the larger theopening the
greatertherate of flow volume.Volumeis expressedin Gallons Per Minute(gpm)or Liters Per Minute
(lpm).Do not confusethe term volumewithapplication rate, whichwill be coveredlater.
Aspressure increases, the flowvolume in a givennozzle also increases. Forexample, an average size
nozzle which discharges 0.52 gpm (1.4 lpm) at 30 psi (2 bar), will discharge 0.73 gpm (2 lpm) at 60 psi (4
bar). In this example, an increase in pressure of 100% has caused an increase in discharge of 40%.
Somenozzles deliver asmall volume (forexample: 0.2 gpm(0.75 lpm)). Somenozzles deliver arelatively
large volume (for example: 1.5 gpm (5.7 lpm)), or 71/2times as much as the smaller nozzle in this ex-
ample.
Theamountof material (volume) tobeapplied is determined bythe effect the chemical hason the turf.
2. The nozzle on a sprayer is to form the liquid into droplets. The size of the droplet is determined by two
factorsdesign and system pressure(psi/bar).
Particular applications are done best by big droplets such as systemic fungicides, insecticides and some
herbicidesin order to reducedrift. Other applications requiresmall droplets like contactfungicides and
some herbicides.Again, this is determined by whether the chemical is foliar applied or soil applied. Large
dropletsfor soil appliedmaterial, small dropletsfor foliar appliedmaterials that evenlycover the plant
better.
Pressure also affects droplet size. More pressure at the same nozzle produces smaller droplets, more
subject to drift. The general rule on pressure is to use the lowest pressure possible with just enough to
formadequate spray nozzlepatterns.

18
SprayingProcedures
NOZZLES
3. Disperse the material in a specific pattern that will
insureeven distribution ofchemical across the
swathcovered by theboom.
As shown (to the right) the pattern formed by flat
fan(TeeJet)nozzles would showmost liquid
concentratedat the center, then taperingoffwhere
itbegins to overlapwith the nextnozzle-approxi-
mately 1/3. The pattern of liquid dispersed by the
hollow-cone is more even across its width. Each
nozzle overlaps the adjoining nozzle by 100%. That is to say the area covered by each nozzle extends to
the center of the two nozzles on either side.
Inorderto properly develop theirspray pattern, each nozzlemust be the properdistancefrom the next
nozzle(spacing) andthe properheight abovetheground.
NOZZLESCREENS(STRAINERS)
Smallernozzles require nozzlescreens or strainerstoprevent clogging.
• Teejet type nozzles size 8001 and 80015 require 100 mesh screens.
• Teejet type nozzles from size 8002 through 8008 require 50 mesh screens.
• TurboTurfJet NozzlesSize 1/4TTJ02-VS andlargerdo notrequire strainers.
• TurboFloodjet NozzlesTF-VS2 through TF-VS3require 50mesh screens.
• TurboFloodjet NozzlesTF-VS4and largerdo not requirescreens.
SPACING
Turf spray nozzles are normally 20" (51 cm) apart. Some cases 40" (101 cm), depending on the type of spray
boom and type of area to be sprayed.
Very fine, level areas (golf greens and tees, bowling lawns, tennis courts, etc.) may be sprayed with nozzles
spacedevery 10" (25cm).
BOOMHEIGHT
Height is very important in permitting spray nozzles to develop their proper spray pattern. If nozzles are too high,
excessive overlap develops. If nozzles are too low, there is not enough overlapping of nozzle spray patterns.
NOZZLE NOZZLE HEIGHTABOVE
TYPE SPACING THEGROUND
80°Flat Fan 20"(51 cm) 18"(45cm)
65°Flat Fan 20"(51 cm) 12"(30cm)
Turbo TurfJet 20"(51cm) 15"(38cm)
Turbo TurfJet 40"(101cm) 19"(48cm)
Turbo Floodjet 20"(51 cm) 16"(41cm)
Turbo Floodjet 40"(100cm) 18"(45cm)
Impropernozzle heightorspacing preventsproper applicationofchemical. Someareas areundertreated and
chemicalsare ineffective.Someareas areovertreated withwastedchemical andpossible turf damage.
Operating your sprayer at a desired speed and pressure on a hard, dry surface is a good method of checking
sprayingconsistency. Observe nozzlesin operation, observeif the areadries evenly. If thereare alternatingwet
and dry streaks, raise or lower the spray boom. If the wet streaks are directly under the nozzle, the boom is too
low. If the wet streaks are between the nozzles, the boom is too high.