Grech Motors G28 User manual

MOTORS
This label contains vital information used to identify your specic vehicle and the safety features
that must be understood and followed in order to operate this vehicle safely.
Your Grech Vehicle ID Number is:


MOTORS
Congratulations,
and thank you for purchasing a Grech Motors Vehicle.
You have taken ownership of a true luxury vehicle which is in a class all its own. We are
providing this manual to familiarize you with your new Grech Motors vehicle. This manual
shall serve as a reference document for the operations and maintenance procedures that
shall be required throughout the life of your vehicle. This edition covers all Chassis models,
and is designed to be used in conjunction with the original chassis manufacturer’s owner’s
literature, as well as all other component manufacturers literature.
IMPORTANT: PLEASE READ CAREFULLY
For your safety and the safety of others, we ask that you completely familiarize yourself with
this manual, and all other operators manuals before you operate this vehicle for the first time.
PLEASE NOTE: Updates to all manuals are online at GRECHMOTORS.COM
Grech Motors 6915 Arlington Avenue Riverside, California 92504
(855)-994-7324 GRECHMOTORS.COM

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TABLE OF CONTENTS
SAFETY
Pre-Trip Inspection (suggested minimum) 6
General Vehicle Safety Warnings 8
Vapor Door Operational Safety Check List 10
Electric Door Emergency Release Lever 12
Emergency Egress Window Operation 14
Emergency Roof Hatch Exit 16
Dual Overhead Parcel Rack 18
OPERATION
Drivers Overhead Control Panel for F-550 & Freightliner 19
Drivers Dash Control Panel for E-450 20
PROAIR Control Panel 21
Audio/Video PA Control 22
Diesel Exhaust Fluid & Engine Brake 24
Water Fill Tank & Water for Lavatory 25
Lavatory Operations (if equipped) 26
Factory Suspension Dump System Operation 27
Auxiliary Battery Location 28
E-450 Heated Mirror Operation 29
Rear Step Operation 30

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TABLE OF CONTENTS
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32
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34
37
58
63
64
65
66
70
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75
77
79
80
84
CAUTION-ADVISORY Regarding Customer Vehicle Alterations
General Vehicle Dimensional Specications
Vehicle ID Labels
Customer Assistance
Wheels and Tires
Load Carrying Capacities
Ultra Ride Air Suspension
Firestone Ride Rite Air Spring
Kelderman Suspension
Preventative Maintenance
Basic Troubleshooting
E450 Vehicle Circuit Board Assembly
F550 Vehicle Circuit Board Assembly
Freightliner Vehicle Circuit Board Assembly
Vehicle Wiring Diagrams Online @ WWW.GRECHMOTORS.COM
Parts - Service - Warranty
Vendor Reference Listing
GRECH MOTORS Warranty Statement 85

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Pre-Trip Inspection (suggested minimum)
1 Check preventative maintenance schedule for services due at present mileage
2Calculate Load Carrying/Payload Capacity (See page 56 of this manual)
3Check Side Passenger Entry Door - Emergency Exit Operation & Obstruction Sensing System
4 Check operation of drivers seat and seat belt
5 Check operation of steering wheel and shift levers
6 Check operation of turn indicators
7 Check operation of foot pedals and parking brake
8 Check operation of all gauges, for normal readings with engine running
9 Check operation of dash indicator lights with key on, engine not started, then again with
engine started
10 Check operation of ventilation system: heating, defrosters, fans and air conditioning
11 Check: horn, wipers, washers, and mirrors for cleanliness, adjustment, operation and
damage
12 Check condition of re extinguisher, warning reectors and rst aid kit
13 Check all doors, glass and windows for operation, cleanliness, and damage.
14 Check all emergency exits for operation, warning devices, markings, to be free and clear
15 Check interior lighting: for operation and damage
Any item not passing inspection, must be reported immediately, before operating vehicle
FAILURE OF HIGHLIGHTED ITEM(S) TO PASS INSPECTION WILL CAUSE VEHICLE TO BE GROUNDED
Item Inspection Procedure Pass Fail

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16 Check Side Passenger Entry Door for damage and proper closing operation
17 Check exterior lighting for operation and damage
18 Check exterior for cleanliness, markings and damage
19 Check fuel cap in place and secure
20 Check all tires and wheels for tread depth, cracks & bulges, missing lug nuts, and air
pressure Frt 75 psi & Rr 80 psi for E-450, 95 psi for F-550, 110 psi for Freightliner
21 Check oil level
22 Check transmission uid level
23 Check engine coolant level
24 Check power steering uid level
25 Check brake uid level
26 Check belts for tension and wear
27 Check operation of cameras, if applicable
28 Check operation of PA system, if applicable
29 Check operation of audio and video system, if applicable
30 Check wheelchair lift for proper function or damage and securement station equipment
Any item not passing inspection, must be reported immediately, before operating vehicle
FAILURE OF HIGHLIGHTED ITEM(S) TO PASS INSPECTION WILL CAUSE VEHICLE TO BE GROUNDED
Pre-Trip Inspection (suggested minimum)
Item Inspection Procedure Pass Fail

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NO STANDEES ARE ALLOWED,AT ANY TIME, WHILE THE VEHICLE IS IN MOTION.
DISCONTINUE OPERATION OF THE VEHICLE,IF ANY CRITICAL ITEM ON THE PRE-TRIP INSPECTION LIST FAILS TO
PASS, OR UNTIL ALL PROBLEMS HAVE BEEN RESOLVED.
DISCONTINUE OPERATION OF THE VEHICLE, IF THE DOOR WARNING BUZZER/DOOR AJAR LIGHT IS ILLUMINATED
WHILE VEHICLE IS IN MOTION.
IF A DOOR AJAR WARNING LIGHT IS LIT, CHECK ALL DOORS FOR PROPER CLOSURE. NEVER OPERATE THIS
VEHICLE UNTIL THE PROBLEM HAS BEEN RESOLVED.
THIS BUS IS NOT DESIGNED TO TOW ANOTHER VEHICLE OR TRAILER.DO NOT ATTEMPT TO TOW OR PULL ANOTHER
VEHICLE WITH THIS BUS.
DISCONTINUE OPERATION OF THE VEHICLE,IF ANY PERSON STANDS IN THE BUS WHILE THE VEHICLE IS IN MOTION.
DISCONTINUE OPERATION OF THE VEHICLE, IF A DOOR OR EMERGENCY EXIT SHOULD OPEN WHILE THE VEHICLE
IS IN MOTION.
GENERAL VEHICLE SAFETY WARNINGS

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Vapor Electric Door Operational Safety Check List
The Obstruction Sensing System - (must be checked on a daily basis)
The electric actuated passenger door system is designed to detect an obstruction that may interfere with door’s
operation while closing. When the Obstruction Sensing System detects an obstruction while the door is closing, the
system will stop the door and then reopen it. After a brief delay, the System again will attempt to close the door. The
System will stop and reopen the door if it detects an obstruction again. If the System detects an obstruction on its
third attempt to close the door, it will stop with the door coming to rest in the open position. Pressing the door control
command button again (ref. pg 11 & 19) will allow the operator to resume the door closing process. If a problem
persists, call the Grech Motors Service Department at 1-855-994-7324
ATTENTION
Obstruction Sensing
This vehicle is equipped with an Electric Actuated Passenger Door
made by Vapor/Wabtec
Electric Door Operation Safety Check List
The vehicle user should conduct a daily check of each of the following systems when
operating a vehicle with an electric actuated passenger door.

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The vehicle driver should test the Obstruction Sensing System every day before putting the vehicle into
service. To test the System, the vehicle driver should:
1. Activate the Door Command Button to move the door into its fully opened position.
2. While keeping the passenger doorway clear of objects and passengers, the vehicle driver should
create an obstruction in the doorway by placing a piece of wood or other debris in the door’s
path.
3. Next, the vehicle driver should attempt to close the passenger door by activating the Door
Command Button.
4. If the passenger door contacts the obstruction and fails to stop once it makes contact, call the
Grech Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
5. If the passenger door stops and re-opens without seeming to contact an obstruction, call the
Grech Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
6. If the passenger door contacts an obstruction, stops, re-opens and closes, and if it continues
repeating this process without stopping in the open position after the third cycle, call the Grech
Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
7. If the passenger door fails to close when the operator puts the vehicle into gear, call the Grech
Motors Service Department at 1-855-994-7324 and do not operate the vehicle.
The Obstruction Sensing System Test Procedure
Vapor Electric Door Operational Safety Check List
This manual suits for next models
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