Wallenstein BXM Series User manual

OPERATOR'S MANUAL
3 PH Chipper-Shredder
BXM Series
Document Number: Z97053_EnRev Jan-2020

Foreword BXM32, BXM42
3-point Hitch Chipper-Shredder
2
1. Foreword
1.1 Introduction
Congratulations on your choice of a Wallenstein BXM Series
3-point Hitch Chipper-Shredder!
Wallenstein BXM Series Chipper-Shredders are designed to
chip and chop small trees, brush, and other wood debris. The
chipped / shredded material is ne enough to be composted or
used in a variety of ways.
This manual covers the BXM Series models:
• BXM32
• BXM42
Safe, efcient and trouble-free operation of this Wallenstein
product requires that anyone using or servicing the machine
reads the Safety, Operation, Maintenance information contained
within this Operator's Manual.
Keep this manual handy for frequent reference and to pass on
to new operators or owners. Call your Wallenstein dealer or
the distributor if you need assistance, information or additional
copies of the manuals.
Units of measurement in Wallenstein Equipment technical
manuals are written as:
US Customary (SI metric)
Wallenstein Equipment Inc. • © 2020
WARNING!
Do not attempt to start or operate the machine
without thoroughly reviewing this manual for
safe and proper operation.
Always keep this manual with the machine.
W034
www.wallensteinequipment.com

BXM32, BXM42
3-point Hitch Chipper-Shredder Foreword
3
Table of Contents
1. Foreword ................................................................2
1.1 Introduction .........................................................2
1.2 Delivery Inspection Report..................................4
1.3 Serial Number Location ......................................5
1.4 Types of Decals on the Machine ........................6
2. Safety......................................................................7
2.1 Safety Alert Symbol ............................................7
2.2 Signal Words ......................................................7
2.3 Why Safety is Important......................................8
2.4 Safety Rules .......................................................8
2.5 Equipment Safety Guidelines .............................8
2.6 Safe Condition ....................................................9
2.7 Safety Training....................................................9
2.8 Being Prepared...................................................9
2.9 Welding Safety..................................................10
2.11Sign-O󰀨Form ...................................................11
3. Safety Signs .........................................................12
3.1 Safety Sign Locations .......................................12
3.2 Safety Sign Explanations..................................14
3.3 Replacing Damaged Safety Signs ....................18
4. Familiarization......................................................19
4.1 To the New Operator or Owner ........................19
4.2 Operator Orientation .........................................19
4.3 Machine Components.......................................20
5. Attaching to Tractor.............................................22
5.1 Connecting 3-point Hitch ..................................22
5.2 PTO Shaft, Sizing .............................................23
5.3 PTO Shaft, Installing.........................................26
6. Controls ...............................................................27
6.1 PTO Control......................................................27
6.2 Discharge Chute ...............................................27
6.3 DischargeChuteDeector................................27
6.4 ShredderFeedGateLever ...............................27
6.5 ChipperFeedHopper .......................................28
7. Operating Instructions ........................................29
7.1 Pre-operation Checklist ....................................30
7.2 Before Startup...................................................30
7.3 Chipping Operation...........................................31
7.4 Shredder Operation ..........................................32
7.5 Stopping Procedure ..........................................32
7.6 Stopping in an Emergency................................32
7.7 Clearing a Plugged Chipper..............................33
7.8 Transporting the Chipper ..................................34
7.9 Troubleshooting ................................................35
8. Storage .................................................................36
8.1 Placing Chipper in Storage ...............................36
8.2 Removing from Storage....................................36
9. Service and Maintenance....................................37
9.1 FluidsandLubricants........................................37
9.2 Maintenance Schedule .....................................38
9.3 Grease Points ...................................................38
9.4 PTO Shaft Maintenance ...................................40
9.5 Twig Breaker (BXM42 only)..............................41
9.6 Rotor Blades .....................................................41
9.7 Ledger Knife .....................................................42
9.8 Chop Block .......................................................43
9.9 Shredder Knives ...............................................44
9.10 Drivebelt Replacement & Tensioning ...............44
9.11 Sheave Alignment.............................................45
10. Specications ....................................................47
10.1MachineSpecications .....................................47
10.2 Common Bolt Torque Values............................48
11. Warranty .............................................................49
12. Alphabetical Index .............................................50

Foreword BXM32, BXM42
3-point Hitch Chipper-Shredder
4
1.2 Delivery Inspection Report
Wallenstein BXM Series 3-point Hitch Chipper-Shredder
To activate warranty, register your product at: www.wallensteinequipment.com
This form must be lled out by the dealer at the time of delivery, then signed by the dealer and customer.
The product manuals have been received by me and I have been
thoroughly instructed as to care, adjustments, safe operation,
and applicable warranty policy.
Customer
Address
City, State/Province, ZIP/Postal Code
( )
Phone Number
Contact Name
Model
Serial Number
Delivery date
I have thoroughly instructed the buyer on the equipment care,
adjustments, safe operation and applicable warranty policy and
reviewed the manuals.
Dealer
Address
City, State/Province, ZIP/Postal Code
( )
Phone Number
1.2.1 Dealer Inspection Report
Check Blade Clearance and Rotor Turns Freely
Check cutting blades, twig breaker, chop block
Discharge and Deector Move Freely
All Fasteners are Tight
Spring-Loaded Shredder Gate Moves Freely
Machine Lubricated
Operating and Safety Instructions Reviewed
Safety Checks
All Safety Decals Installed
Guards and Shields Installed and Secured
Retainer Installed Through Hitch Points

BXM32, BXM42
3-point Hitch Chipper-Shredder Foreword
5
00891
1.3 Serial Number Location
Always provide the serial number of your Wallenstein product
when ordering parts or requesting service or other information.
The Serial Number Plate location is shown in the illustration.
Please record the product Model and Serial Number in the
space provided below for future reference.
Fig. 1 – Serial Number Plate Location (Typical)
Record Product Information Here
Model:
Serial Number:

Foreword BXM32, BXM42
3-point Hitch Chipper-Shredder
6
1.4 Types of Decals on the Machine
When getting familiar with the Wallenstein product, notice that
there are numerous decals located on the machine. There are
different types of decals for safety, information, and product
identication. The following section explains what they are for
and how to read them.
Safety Decals are pictorial with a yellow background and
generally two panel. They can be either vertical or horizontal.
The top (or left-hand) panel shows the safety alert (the potential
hazard), and the bottom (or right-hand) panel shows the
message (how to avoid the hazard).
Safety alert
Message
Safety Notice Decals are pictorial with a blue background and
generally rectangular with single or multiple symbols. This decal
informs what Personal Protective Equipment is required for safe
operation.
Informative Decals are generally pictorial with a white
background and can vary in the number of panels. This type of
decal provides additional information to the operator or explains
the operation of a control.
Product Decals indicate machine model and serial number, and
other important information.
VIN/
NLV:
MODEL: ##########
#########
Manufactured by:
Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada
TYPE OF VEHICLE/TYPE DE VEHICLE:
TRA / REM
GAWR/PNBE (KG): GVWR/PNBV (KG):
###
DIMENSION- RIM/JANTE /ERIT: PNEU:
COLD INFL. PRESS/PRESS DE
CONFLA A FROID (PSI/LPC):
THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS
PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS
IN EFFECT ON THE DATE OF MANUFACTURE / CE VEHICLE EST
CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN
VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES
AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION.
###
### ###
###
Maintenance Decals have a green background. The decal
indicates a maintenance procedure and frequency interval.
See the section on safety signs for safety decal denitions.
For a complete illustration of decals and decal locations,
download the parts manual for your model product at
www.wallensteinequipment.com.

Safety
7
BXM32, BXM42
3-point Hitch Chipper-Shredder Safety
2. Safety
2.1 Safety Alert Symbol
This Safety Alert Symbol means:
ATTENTION! BE ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert Symbol identies important safety messages
on the Wallenstein Wood Chipper and in the manual.
When you see this symbol, be alert to the possibility of
personal injury or death. Follow the instructions in the safety
message.
2.2 Signal Words
The signal words DANGER, WARNING and CAUTION determine
the seriousness level of the warning messages in this manual.
The appropriate signal word for each message in this manual
has been selected using the following guidelines:
DANGER –
Indicates an imminently hazardous situation that, if not avoided,
will result in death or serious injury. This signal word is to be
limited to the most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.
WARNING –
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that
are exposed when guards are removed. It may also be used to
alert against unsafe practices.
CAUTION –
Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
IMPORTANT – To avoid confusing equipment protection with
personal safety messages, a signal word IMPORTANT indicates
a situation that if not avoided, could result in damage to the
machine.

Safety
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BXM32, BXM42
3-point Hitch Chipper-Shredder
Safety
2.3 Why Safety is Important
Three Big Reasons:
• Accidents Disable and Kill
• Accidents Cost
• Accidents Can Be Avoided
YOU are responsible for the SAFE operation and maintenance of
your Wallenstein product. YOU must make sure that anyone who
is going to use, maintain or work around the machine is familiar
with the operating and maintenance procedures and related
SAFETY information contained in this manual. This manual
alerts you to all good safety practices that should be used while
using your Wallenstein equipment.
YOU are the key to safety. Good safety practices not only protect
you but also the people around you. Make these practices a
working part of your safety program. Be certain that EVERYONE
using this equipment is familiar with the recommended
operating and maintenance procedures and follows all the safety
precautions.
Do not risk injury or death by ignoring good safety practices.
2.4 Safety Rules
• Provide operating instructions to all
employees before allowing them to
operate the machine.
• Read and understand ALL Safety and Operating instructions
in the manual and follow them. The most important safety
device on this equipment is a SAFE operator.
• Review safety related items annually with all personnel who
will be operating or performing maintenance.
• Wear appropriate Personal Protective Equipment (PPE)
when using this machine. This includes but is not limited
to:
- A hard hat
-Heavy gloves
- Hearing Protection
- Protective shoes with slip resistant soles
- Protective glasses, goggles or face shield
• Keep a rst-aid kit available for use
should the need arise and know how to
use it.
• Inspect and secure all guards before starting.
• Keep a re extinguisher available for use should
the need arise and know how to use it.
• DO think SAFETY! Work SAFELY!
• DO NOT expect a person who has not read and understood
all use and safety instructions to operate the machine. An
untrained operator is not qualied and exposes himself
and bystanders to possible serious injury or death. It is the
owner's responsibility to the operator to ensure familiarity
and understanding of the machine.
• DO NOT allow riders during transport.
• DO NOT risk injury or death by ignoring good safety
practices.
2.5 Equipment Safety Guidelines
Safety is one of the main concerns in designing and developing
equipment. However, every year many accidents occur which
could have been avoided by a few seconds of thought and a
more careful approach to handling equipment. As the operator,
avoid many accidents by observing the following precautions
in this section. To avoid personal injury or death, study the
following precautions and insist those working with you follow
them.
Keep all shields in place. If shield removal becomes necessary
for repairs, replace the shield prior to use. In some cases,
certain illustrations in this manual may show an assembly with
a safety shield removed for clarity. However, equipment should
never be used in this condition.
• Replace any safety sign or instruction sign that is not
readable or is missing. Location and explanation of safety
signs start on page 14.
• Never consume alcoholic beverages or drugs while using
this equipment. These can hinder alertness or coordination.
Consult your doctor about using this machine while taking
prescription medications.
• This equipment is dangerous to children and persons
unfamiliar with its operation. Do not allow persons to use
or assemble this unit until they have read this manual
and have developed a thorough understanding of the
safety precautions and of how it works. Review the safety
instructions with all users annually.
• The operator must be a responsible, properly trained and
physically able person familiar with machinery and trained
in this equipment's operations. If the elderly are assisting
with work, their physical limitations need to be recognized
and accommodated.
• Do not modify the equipment in any way. Unauthorized
modication may result in serious injury or death and may

Safety
9
BXM32, BXM42
3-point Hitch Chipper-Shredder Safety
impair the function and life of the equipment. Unapproved
modications void warranty.
• Never exceed the limits of a piece of machinery. If its ability
to do a job, or to do so safely is in question – DO NOT TRY
IT.
2.6 Safe Condition
Throughout this manual, we talk about a 'Safe Condition'. What
this means is setting the machine in a state that makes it safe to
service or repair.
Place the machine in a Safe Condition before performing
any service, maintenance work or storage preparation by
performing the following:
Safe Condition
-Ensure chipper is resting on the ground.
-Disengage PTO.
-Set parking brake and shut off tractor engine. Remove
ignition key.
-Ensure all components have stopped moving.
-Block and chock tractor wheels.
2.7 Safety Training
Safety is a primary concern in the design and manufacture of
Wallenstein products. Unfortunately, efforts to provide safe
equipment can be wiped out by a single careless act.
• It is the operator's responsibility to read,
understand and follow ALL safety and
operation instructions in this manual.
• Train all new personnel and review instructions frequently
with existing workers. Be certain only a properly trained
and physically able person will use the machinery. A person
who has not read and understood all instructions is not
qualied to use the machine. An untrained operator can
cause possible serious injury or death.
• Know the tractor controls and how to stop the machine
quickly in an emergency.
• If this machine is used by any other person, loaned or
rented, it is the owner's responsibility to make certain that
prior to using, every operator:
- reads and understands the owner's manual
- is instructed in safe and proper use of the equipment
- understands and knows how to perform the Safe
Condition procedure
2.8 Being Prepared
• Never use the machine until the operators have been
adequately trained in the safe operation of the machine and
have read and completely understand:
- safety, operation and feature sections of this manual
- each of the safety messages found on the safety signs
on the machine.
- engine operator's manual
• PPE is recommended during assembly, installation,
operation, adjustment, maintenance, repair, removal,
cleaning, and transport. Do not allow long hair, loose tting
clothing or jewelry around equipment.
• Prolonged exposure to loud noise may
cause permanent hearing loss! Power
equipment with or without equipment
attached can often be noisy enough to
cause permanent, partial hearing loss.
• Always wear hearing protection if the noise in any area you
work in exceeds 80 dB.
-Noise over 85 dB on a long-term basis can cause
severe hearing loss.
-Exposure to noise over 90 dB over a long-term basis
may cause permanent, total hearing loss.
- Hearing loss from loud noise (from engines, chainsaws,
radios, and other such sources close to the ear) is
cumulative over a lifetime, without hope of natural
recovery.
• Clear working area of stones, branches or hidden obstacles
that might be hooked or snagged, causing injury or
damage.
• Determine where chips will be piled and ensure it does not
interfere with safe operation of the machine
• Be aware of overhead hazards: branches, cables, electrical
wires.
• Use this machine only in daylight or good articial light.
• Be sure machine is properly mounted, adjusted and in good
operating condition.
• Perform the Pre-operation Checklist procedure before
starting work (see Pre-Operation Checklist on page 30).

Safety
10
BXM32, BXM42
3-point Hitch Chipper-Shredder
Safety
2.9 Welding Safety
• Welding repairs are to be performed by a trained welder
with proper service instructions. Know the material to
be welded and select the correct welding procedure and
materials (electrodes, rods, wire) that provide a weld metal
strength equivalent to the parent material.
• Work with extra care when welding, grinding or torch
cutting near ammable objects.
• Welding on painted surfaces releases dangerous fumes
and results in a poor weld joint that can result in failure and
potential accidents. Always remove paint from areas to be
welded.
• Heated paint gives of poisonous gases. Therefore, paint
must be removed from an area with a radius of at least
4" (10 cm) before carrying out welding, grinding or gas
cutting. In addition to the health hazard, the weld is of
inferior quality and strength if the paint is not removed.
Methods and precautionary measures when removing paint:
Blasting—use respiratory protective equipment and protective
goggles.
Paint remover or other chemicals—use a portable air extractor,
respiratory protective equipment and protective gloves.
Grinding—use a portable air extractor, respiratory protective
equipment and protective gloves and goggles.