Gree GIE-ADC12K5E User manual

Owner's Manual
Original Instructions
Intelligent Converter
Intelligent Converter
Models:
GIE-ADC12K5E


Preface
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS–This manual contains important instructions
for Model(s) FULAGDA series that shall be followed during installation and maintenance of the
power conversion system.
CAUTION–To reduce the risk of fire, connect only to an AC line circuit provided with
40/45 amperes maximum branch-circuit overcurrent protection in accordance with the National
Electrical Code, ANSI/NFPA 70.
CAUTION–“Risk of electric shock, Do not remove cover. No user serviceable parts inside.
Refer servicing to service personnel."
"Riskofelectricshock-Bothacanddcvoltage sourcesareterminatedinsidethisequipment.Each
circuit must be individually disconnected before servicing"
For correct installation and operation, please read this manual carefully.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This mark indicates procedures which, if improperly performed, might lead to the
death or serious injury of the user.
This mark indicates procedures which, if improperly performed, might possibly
result in personal harm to the user, or damage to property.
NOTICE is used to address practices not related to personal injury.
(1) Please read this manual before operation.
(2) There is a risk of electric shock, and make sure the unit can be earthed properly.
(3) After power outage, wait for at least 5 minutes before proceeding any other work.
(4) Pay attention to the hot surface to avoid being scalded.
(5) Do not mix the product with domestic wastes.
The National Electrical Code, ANSI/NFPA 70 wiring methods is to be used.
The DC and AC output circuits are isolated from the enclosure and that system grounding,
if required by Section 250 of the National Electrical Code, ANSI/NFPA 70, is the responsibility
of the installer.
This appliance can’t be used by children under 18 years old and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge. Children shall not
play with the appliance. All installation operations of the equipment must be carried out by
trained professional electrical technicians who must wear personal protective equipment.
Overcurrent protection for the AC and DC circuit(PV input and DC output) is to be provided
by the installer.
DISPOSAL: Do not dispose this product as unsorted municipal waste. Collection of such
waste separately for special treatment is necessary.


CAUTION
If the pictures provided herein differ from actual product, the actual product prevails.
Converter connection with a grid needs a permission from local grid company. The user should
apply for grid connection to the local grid company. After the application is approved, the user
may install an electric meter to enjoy national or local subsidies. For details on local policies,
consult local grid company.
If the user does not follow the method the manufacturer specifies to use the converter, the
converter protection measure may fail.
The converter must be maintained or repaired by professional personnel. In case of any damage,
contact local maintenance center of GREE.


Contents
1. COMPONENTS AND ACCESSORIES ...........................................................................................................1
2. PACKING LIST...........................................................................................................................................1
3. OPERATION METHOD ..............................................................................................................................1
4. INDICATORS AND MEANINGS ..................................................................................................................2
5. SIZE AND HOLES ......................................................................................................................................3
6. TRANSPORT, STORAGE AND INSTALLATION .............................................................................................3
7. WIRING ...................................................................................................................................................7
7.1 CONVERTER TERMINALS........................................................................................................................9
7.2 CONVERTER OUTPUT DC BUS TERMINALS ...........................................................................................10
7.3 CONVERTER PV INPUT CABLE CONNECTION ........................................................................................11
7.4 CONVERTER AC WIRING ......................................................................................................................13
8. REMOVER OPERATION METHOD ...........................................................................................................14
9. INSPECTION AND TEST OPERATION .......................................................................................................14
10. PRODUCT MODELS AND TECHNICAL SPECIFICATIONS..........................................................................15
11. PV SYSTEM INSTALLATION PROJECT.....................................................................................................17


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1. Components and Accessories
Status indicator Electric box
Terminal Mounting base
2. Packing List
Main unit
Converter
1 set
Printout
Manual
1 copy
Printout
Warranty card
1 copy
Printout
Certificate
1 copy
Printout
Barcode
1 copy
Printout
Installation confirmation receipt
1 copy
Printout
Packing list
1 copy
Screws
M6X23
4 sets
For installing mounting base
3. Operation Method
Power on the converter.
1. Ensure that the DC input, AC output and communication terminal of the converter are
connected as required.
2. Turn on theAC and DC protection switches.
3. After system self-check, the converter enters the grid connected state.

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4. Indicators and Meanings
COM: Yellow communication indicator. Indicates device IP addresses. They are coded and
displayed following the Morse code and display interval in the table below. IP addresses are
displayed as 00 to 99 cyclically.
RUN:Green running indicator. It is not on in initial mode. After the converter is connected to a
grid and runs, this indicator flashes at an interval of 120 ms. In normal mode, this indicator is
steady on. In fault mode, this indicator is off.
FAULT: Red fault indicator. In non-fault mode, this indicator is off. If the converter does not
receive CAN data within 30 seconds, it reports a communication fault, and this indicator is
steady on. In case of a fault, this indicator flashes according to the Morse code and display
interval in the table below based on fault types. Error code range: 00~99.
Note: The following table lists the Morse code and display interval.
Tens digit Morse code
Interval
Digit Morse code
Interval
5s
1s
5s
2s
Morse Coding Method
"." indicates a short flash, and "_" indicates a
long flash.
Digit
Code
0
_ _ _ _ _
1
. _ _ _ _
2
. . _ _ _
3
. . . _ _
4
. . . . _
5
. . . . .
6
_ . . . .
7
_ _ . . .
8
_ _ _ . .
9
_ _ _ _ .

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5. Size and Holes
Maximum size: 307 mm X 204.5 mm X 1109 mm (D X W X H)
Weight: 45 kg
Hole sizes are shown in the following figure:
6. Transport, Storage and Installation
Transport
Load and unload the converter with caution to avoid deformation, break or other problems.
Storage
If the converter is not put into use immediately, store it following the requirements below:
1. Put the machine and accessories back into the box, seal the box with tape, and put the box
in a clean and dry place to avoid dust and vapor entering the box.
2. Ensure that the storage place is free of hazardous gases, flammables/explosives, and
corrosives. Keep the temperature in the range from -25°C to 60°C and relative humidity in
the range from 0 to 95%.
3. After a long-term storage, invite a professional to test the converter before using it.

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Installation
Installation precautions
1. Ensure that the installation position is firm enough to support the weight of the converter and
force generated by external vibration.
2. Ensure that the installation position and height of the converter facilitate wiring, operation,
and maintenance.
3. Do not install the converter on flammable wall or in space containing flammable gases and
materials.
4. Keep the converter vertically installed to facilitate heat dissipation. Do not lay the converter
horizontally, tilt or upside down.
5. The converter is rated IP54 and suitable for indoor and outdoor installation.
6. The installation altitude should not exceed 2000 m, with ambient temperature in the range of
-25°C~50°C. When the ambient temperature exceeds 35°C, the output power of the
converter is reduced.

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7. The relative humidity of the installation place should not exceed 95%; otherwise, vapor may
corrode the converter and cause damage to internal components.
8. It is of vital importance to ensure good ventilation of the converter. Do not install the
converter in a sealed box; otherwise, the converter fails to work properly or is damaged.
9. Exposure to sunlight, rain or snow directly affects the service life of converter. If such
impacts are unavoidable, properly cover the converter to ensure optimal running state.
Installation(Upright)
If the converter installed on the flat roof, 4 bulgy bolts are needed M8*60.The user can use
other suitable bulgy bolt in different specification.
Installation hole sizes( MM)

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Bolt specifications
Screw Position
Specification
Screw Qty.
Torque
Mounting base bottom
M8*60
4
20N.m
The DC and AC output circuits are isolated from the enclosure and that system grounding, if
required by Section 250 of the National Electrical Code, ANSI/NFPA 70, is the responsibility of
the installer.
This unit is intended for operation in an environment having a maximum ambient temperature of
50 degrees C.

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7. Wiring
Warning
1. All wiring steps must comply with electric standards of a country or region where the
installation takes place.
2. Follow these rules: rules related to input power grid; safety instructions related to PV
strings.
3. Converter connection with a grid must be licensed by local electric power department before
qualified electric technicians implement wiring. Before the converter is connected to a grid,
confirm that grid voltage and frequency are within the output range of the converter;
otherwise, contact local grid company.
4. Remember that the converter uses bidirectional power supply mode. Technicians must take
protective measures before wiring.
5. Cables must be connected firmly with intact appearance, proper insulation and proper
specifications.
6. Do not add any load between the converter and a circuit breaker.
7. Though the PV input of the converter has been embedded with a protector, the converter
must be equipped with proper DC circuit breakers or other external protectors.
CAUTION–Configure two-channel PV input for the converter. The maximum current
of each channel is 14A. You are advised to select two 14A 1000VDC circuit breakers
(complying with UL standard requirements) as external protectors. That is, each channel is
allocated a protector.
Total circuit breaker
capacity(A)
Recommended conductive
wire(Sectional area mm2quantity)
14×2
2.0×4
The current protection value recommended for each PV input is calculated based on the
connection mode where 260W PV panels are connected in a way that 22 panels are
connected in series to form a string and two strings are connected in parallel.
In other cases, the current of DC circuit breakers needs to be determined according to PV
panel specifications and string methods selected for engineering installation. For details,
consult related manufacturers.
8. Though the AC output of the converter has been embedded with a protector, the converter
must be equipped with properAC circuit breakers or other external protectors.
CAUTION–The maximum current for the AC output is 40A. You are advised to select
a 40A 208V~240V AC circuit breaker (complying with UL standard requirements) as an
external protector.

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Total circuit breaker
capacity(A)
Min. sectional area of
grounding wire(mm2)
Recommended conductive
wire(Sectional area mm2quantity)
40
6.0
6.0×4
The current protection value recommended for the AC output is the maximum value
calculated based on the rated current. In other cases, the current is determined based on
actual need.
9. CAUTION–The maximum current for the DC output is 25A. You are advised to select a
25A 1000VDC circuit breaker (complying with UL standard requirements) as an external
protector.
Total circuit
breaker
capacity(A)
Min. sectional
area of grounding
wire(mm2)
Recommended conductive
wire(Sectional area mm2
quantity)
25
4.0
4.0×2
The current protection value recommended for the DC output is the maximum value
calculated based on the rated current. In other cases, the current is determined based on
actual need.
10. You are advised to use an external metal pipe protecting the communication cable
connected to COM ports.
Installation Precautions:
Improper operation or failure to operate the converter as instructed may cause danger to
users and result in major hardware damage, even property loss or personal injury. Please read
this manual carefully before operation and observe the following safety instructions strictly.
Before operation, disconnect the converter from a grid, and avoid touching any terminal or
conductor connected with the grid and PV input circuit. Any contact between the converter and
grid may cause fire or electric shock.
Static discharge of internal components may result in irrevocable damage to the converter.
When operating the converter, please strictly observe the ESD protection specifications.
Electric shock and fire may cause a risk of leakage. Before PV and grid connection, ensure
that the converter has been safely grounded.
To ensure that the converter can be safely disconnected when loaded, configure
independent circuit breakers for each converter as their protectors.
Any operation on the converter must be carried out by qualified electric technicians.
The converter may be maintained only by professionals; PV input port channels 1~2.
All safety instructions and precautions in the installation guide must be followed.

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7.1 Converter Terminals
COM port AC power port PV input port
channels 1~2
DC output port
PV input ports:
PV1+ and PV1-: PV input port channel 1, connected according to positive and negative
polarities, voltage: < 1000V DC
PV2+ and PV2-: PV input port channel 2, connected according to positive and negative
polarities, voltage: < 1000V DC
VDC power output port:
VDC+ and VDC-: VDC power output port, connected according to positive and negative
polarities, voltage: DC400V~780V
AC power port:
AC: AC port, three-phase AC power input and output, identified L1, L2, and L3. Power supplies
support 208V, 240V, which can be selected by configuration.
COM ports:
RS485: Implements data exchange between the converter and energy monitors via
Modbus-RTU. This port is optional.

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CAN: CAN communication port, used for data exchange between multiple converters. This port
is optional.
ETH: Ethernet communication port, used for data exchange between the converter and energy
information management system G-IEMS. This port is optional.
USB: USB disk port, used for commissioning the converter.
Converter Terminal Specifications
Terminal
Type
Converter Terminal Socket
Match
Optional Wire Terminal Plug
Silkscreen
Name
Code
Model
Code
Name
DC
PV1-
PV2-
VDC-
44040024
Mould case connector
2270040-2
4404002401
Mould case
connector
2-1971914-1
PV1+
PV2+
VDC+
4404002403
Mould case connector
2270039-2
4404002402
Mould case
connector
2-1971915-1
Communi
cation
RS485
CAN
ETH
430009060002
Socket
RCP-5SPFFH-SCM70
01
(Waterproof RJ45)
430009060005
Socket
RCP-00BMMS-SL
M7001
(Waterproof RJ45
wire end)
USB
430009060004
USB socket
(SPAUA-20PMFP-CA
P)
430009060004
USB socket cover
(SPAUA-20PMFP
-CAP)
7.2 Converter Output DC Bus Terminals
Terminal
Type
Converter Terminal Socket
Match
Optional Wire Terminal Plug
Silkscreen
Name
Code
Model
Code
Name
DC
VDC-
44040024
Mould case
connector 2270040-2
Match
4404002401
Mould case
connector
2-1971914-1
4202018903
Terminal 1971858-4
4202018902
Terminal
1971857-4
VDC+
4404002403
Mould case
connector 2270039-2
Match
4404002402
Mould case
connector
2-1971915-1
4202018902
Terminal 1971857-4
4202018903
Terminal
1971858-4
Communication
RS485
4300090600
02
Socket
RCP-5SPFFH-SCM7
001
(Waterproof RJ45)
Match
43000906000
5
Socket
RCP-00BMMS-SL
M7001
(Waterproof RJ45
wire end)
Output DC bus terminal DC electric device terminal

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Circuit
Tightening torque (N•m)
Wire
size(AWG)
Wire
type
Wire Temperature rating
DC output
--
10AWG
Copper
90degC
The following table lists specifications of optional wires:
End A (Converter Terminal)
Recommended Wire
End B (Electric Device Terminal)
No.
Markings
Terminal
Color
Specification
Markings
Terminal
1
VDC+
Terminal 1971858-4
(Mould case connector
2-1971915-1)
Red
UL1032/AWG10
X1
Terminal 1971858-4
(Mould case connector
2-1971915-1)
2
VDC-
Terminal 1971857-4
(Mould case connector
2-1971914-1)
Black
UL1032/AWG10
X2
Terminal 1971857-4
(Mould case connector
2-1971914-1)
3
RS485
CK-8C8P connector-4
CK-8C8P connector-3
CK-8C8P connector-2
CK-8C8P connector-1
/
UL2464/AWG26
X3
CK-8C8P connector-4
CK-8C8P connector-3
CK-8C8P connector-2
CK-8C8P connector-1
Note: The RS485 cables connected with the DC electric devices are optional.
Communication wire assembly method:
1. Turn the protective cover counterclockwise to remove it.
2. If the COM port is unused, install back the protective cover to the converter.
2 3
1
7.3 Converter PV Input Cable Connection
Warning
The positive and negative polarities of the PV string should not be grounded; otherwise, the
converter will suffer a permanent damage.
In this PV power generation system, all unenergized metal parts and device cases should be
grounded.
Terminals and cables must be matched.

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PV Input Terminals
Terminal
Type
Converter Terminal Socket
Match
Wire Terminal Plug
Silkscreen
Name
Code
Model
Code
Name
DC
PV1-
PV2-
44040024
Mould case
connector
2270040-2
Match
4404002401
Mould case connector
2-1971914-1
4202018903
Terminal
1971858-4
4202018902
Terminal 1971857-4
PV1+
PV2+
4404002403
Mould case
connector
2270039-2
Match
4404002402
Mould case connector
2-1971915-1
4202018902
Terminal
1971857-4
4202018903
Terminal 1971858-4
Recommended diameter of DC input cable: 5mm2/AWG10
Circuit
Tightening torque (N•m)
Wire
size(AWG)
Wire
type
Wire Temperature rating
PV Input
--
10AWG
Copper
90degC
PV connectors are used for the connection.
DC Input Cable Assembly
1. Remove the DC connectors from the converter bottom, namely, the PV1+ and PV1- DC
connector, PV2+ and PV2- DC connector. Specific operation is shown in the following figure.
Insert a remover into the hole to pull a connector downward.
Hole
Plug Remover
2.Loosen the nut on the DC connector, and take out the plug.
3.Peel 10 mm insulation layer from the DC cable.
4.Use a crimp to press the exposed cable core (about 10 mm) to the DC terminal (as shown in
①). Note that the shapes of the positive and negative metal terminals are different.
5.Penetrate the cable through the nut (as shown in ④and ③). Since positive and negative
terminals have different shapes, DC connectors vary accordingly. For details, see the
following figures.
6.Install ②and ③components into the DC connector in the direction of the arrow, and pull the
cable outward gently to confirm that the terminal has been fixed into the connector.
7.Tighten the nut (as shown in ④), and pull the cable outward to confirm the connection again.
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