Green Power CC1200-NG User manual

CONTENT
INTRODUCTION ..................................................................................................................................1
SAFETY RULES ....................................................................................................................................2
COMPONENT IDENTIFICATION.....................................................................................................4
POWER PANEL LIST ..........................................................................................................................6
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 1 ......................................................9
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 2 ....................................................10
RUNNING CONDITION .................................................................................................................... 11
ENVIRONMENT REQUIREMENT ............................................................................................................ 11
GAS REQUIREMENT............................................................................................................................. 11
OPERATION........................................................................................................................................12
PRE-START PREPARATION ....................................................................................................................12
Generator Location........................................................................................................................12
Remove tightening brackets ...........................................................................................................12
Install the Support Leg (only for CC1500~CC5000 frame type generator sets)............................12
Add Engine Oil...............................................................................................................................13
Connect Generator to Gas Supply Source .....................................................................................13
Connect the Storage Battery ..........................................................................................................13
Grounding ......................................................................................................................................14
STARTING THE ENGINE ........................................................................................................................15
CONNECTING ELECTRICAL LOADS ......................................................................................................16
STOPPING THE ENGINE ........................................................................................................................16
POWER MANAGEMENT........................................................................................................................16
WAT TA G E REFERENCE CHART.............................................................................................................17
MAINTENANCE .................................................................................................................................18
ENGINE MAINTENANCE.......................................................................................................................19
Engine Oil ......................................................................................................................................19
Spark Plug......................................................................................................................................19
Air Filter ........................................................................................................................................20
Air-fuel Mixer.................................................................................................................................20
Cleaning.........................................................................................................................................20
GENERATOR MAINTENANCE ...............................................................................................................21
MAINTENANCE SCHEDULE ..................................................................................................................21
COMMON BREAKDOWNS AND TROUBLESHOOTING ........................................................... 22
STORAGE ............................................................................................................................................23
ENGINE STORAGE................................................................................................................................23
GENERATOR STORAGE ........................................................................................................................23
TRANSPORTATION ..........................................................................................................................23
ACCESSORY .......................................................................................................................................24
HOW TO INSTALL FOUR-WHEEL GENERATOR SET .................................................................................24
HOW TO INSTALL TWO-WHEEL (CC3000/4000/5000) GENERATOR SET ................................................25
HOW TO INSTALL TWO-WHEEL (CC1500/2000) GENERATOR SET .........................................................26
HOW TO OPERATE DUAL FUEL (NG/LPG) GENERATOR SET ..................................................................27
GENERATOR CIRCUIT DIAGRAM ...............................................................................................28

1
Introduction
“GREEN POWER” series gas powered generator set, they are mainly divided into frame
type, four-wheel type, handcart type and portable type on structure; and LPG type, NG
type, MG type and dual-fuel (LPG/NG) type on fuel.
Meaning of product model
For example: CC2000-LPG-B
ITEM MEANING
CC Corporation code, Shanghai “Chenchang” Power Technology Co., Ltd.
2000 product power code, maximum output power 2000 W.
LPG Fuel abbreviation. LPG: liquefied petroleum gas; NG: nature gas; MG:
methane gas; G: multi-fuel, LPG/NG, LPG/MG, NG/MG.
Bgenerator set frame code. B: frame type; X: portable type; L: four-wheel
type; T: handcart type.
Main types as follows:
Frame type Portable type
Four-wheel type Handcart type

2
Safety Rules
Please read and understand this manual thoroughly before operating your generator.
Failure to follow instructions could result in serious injury or death.
Exhaust gas contains poisonous carbon monoxide, which is harmful to the health. Never
use the generator set at the confined places or poor ventilated locations. If it’s necessary
to run the generator set, be sure to provide the adequate ventilation.
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn,
damaged or frayed. DO NOT operate generator in wet weather. DO NOT allow children or
unqualified persons to operate or service the generator. DO NOT use a ground fault circuit
interrupter (GFCI) in damp areas and areas containing conductive material such as metal
decking. Use approved transfer equipment to isolate generator from your electric utility
and notify your utility company before connecting your generator to your power system.
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT
check for spark with the plug removed. Use only approved spark plug testers.
Running engines produce heat. Severe burns can occur on contact. Combustible
material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact hot exhaust gas. Never touching the
equipment until it’s cool. Maintain at least three feet of clearance on all sides to ensure
adequate cooling. Maintain at least five feet of clearance from combustible materials.
Propane (LPG) and nature gas (NG) is highly flammable and explosive. Fire or
explosion can cause severe burns or death if the gas is ignited.
Before starting the generator
ˈ
inspect your LPG tank and NG pipeline and valve for
damage or leaks, attach only approved tanks that have been properly filled by an
approved station, do not light or smoke cigarettes, replace the hose at the first sign of a
leak or if age-cracking becomes apparent.
When starting the generator do not attempt to start a damaged generator, make certain
that the LPG tank, air filter, spark plug, fuel lines and exhaust system are properly in place,
make certain that the generator resting firmly on level ground.
WARNING
WARNING
DANGER
WARNING
WARNING
DANGER

3
When operating the generator do not move or tip the generator during operation, do not
tip the generator or allow oil to spill.
When transporting or servicing the generator make certain that the generator is
disconnected and properly shut off, disconnect the spark plug wire.
When storing the generator store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
Rapid retraction of the starter cord will pull hand and arm towards the engine faster
than you can let go. Unintentional startup can result in entanglement, traumatic
amputation or laceration. Broken bones, fractures, bruises or sprains could result
in.
When starting engine, pull the starter cord slowly until resistance is felt and then pull
rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged
in.
The battery contains acid. Acid is strongly corrosive.
DO NOT use, store or expose the battery in high temperature situations, as in the direct
sunlight, inside automobiles during hot weather, directly in front of a heater, etc. Be sure to
turn off the equipment and remove the battery after use.
Exceeding the generator’s running capacity can damage the generator and/or electrical
devices connected to it. DO NOT overload the generator. Start the generator and allow
the engine to stabilize before connecting electrical loads. Connect electrical equipment in
the off position, and then turn them on for operation. Turn electrical equipment off and
disconnect before stopping the generator. DO NOT tamper with the speed governor. DO
NOT modify the generator in any way.
Improper treatment or use of the generator can damage it, shorten its life and void your
warranty. Use the generator only for intended use. Operate only on level surfaces. DO
NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to
block the cooling slots. If connected devices overheat, turn them off and disconnect them
from the generator. DO NOT use the generator if electrical output is lost, equipment
sparks, smokes or emits flames and equipment vibrates excessively.
WARNING
WARNING
CAUTION
CAUTION

4
Component Identification
Frame Type :
1. Exhaust Outlet
2. Alternator
3. Battery
4. Oil Filter Cap/Dipstick
5. Oil Drain Plug
6. Spark Plug Cap
7. Choke Grip
8. Engine Switch
9. Recoil Starter Grip
10. Starter Plate
11. Air Filter
12. Mixer
13. Engine
14. Muffler Mantle

5
Portable Type:
3. Muffler
2. Spark Plug Cap
11. Mixer
12. Air Filter
1. Choke Grip
4. Portable Handle
5. Alternator
6. Oil Filter Cap/Dipstick
8. Oil Drain Plug
7. Engine
9. Recoil Starter Grip
10. Starter Plate

6
Power Panel List
No. Power panel Electrical element on control
panel
Applicable
Type
Remark
A. Gas Inlet B. Circuit Breaker C. Ground Terminal D. AC Overload Protector E. AC Voltmeter F. AC Receptacle G. DC Overload Protector
1
H. 12V DC Receptacle
CC1200
Single Voltage (Single-phase) without Hour Meter(recoil)
A. AC Overload Protector B. DC Overload Protector C. Receptacle D. Power Indicator
2
E. 12V DC Receptacle
CC1200 Single Voltage
(Single-phase ǃ recoil) for portable type
A. Gas Inlet B. Keyed Ignition C. Circuit Protector D. AC Volt Meter E. Ground Terminal F. Circuit Breaker G. AC Receptacle H. AC Receptacle I. Hour Meter J. DC Overload Protector K. DC Red Terminal
3
L. DC Black Terminal
CC3000 CC4000 CC5000
Single Voltage (Single-phase) with Hour Meter ˄Electric Starter˅
A
B
C
D
E
A
B
CEF
DG
H
A
B
C
D
E
FGH
I
J
K
L

7
A. Gas Inlet B. Keyed Ignition C. Circuit Protector D. Hour Meter E. DC Overload Protector F. DC Red Terminal G. DC Black Terminal H. AC Volt Meter I. AC Red Terminal J. Circuit Breaker K. AC Black Terminal L. AC Receptacle
4
M. Ground Terminal
CC3000 ǃ CC4000 ǃ CC5000
Dual voltage ˄Three-phase ˅ with DC Terminal and Hour Meter
A. Gas Inlet B. Keyed Ignition C. Circuit Protector D. AC Volt Meter E. Ground Terminal F. Circuit Breaker G. AC Receptacle H. AC Receptacle I. Hour Meter J. DC Overload Protector
5
K. 12V DC Socket
CC3000ǃ CC4000ǃ CC5000
Single voltage ˄Single-phase ˅ with Hour Meter ˄Electric Starter˅
A
B
C
D E
F
G
H
I
J
K
L
M
A
B
C
D
E
FG
H
I J K

8
A. Gas Inlet B. Keyed Ignition C. Circuit Protector D. AC Volt Meter E. Ground Terminal F. Circuit Breaker G. AC Receptacle H. AC Receptacle I. AC Receptacle J. Hour Meter K. DC Overload Protector
6
L. 12V DC Socket
CC3000 ǃ CC4000 ǃ CC5000
Dual voltage ˄Single-phase˅ with Hour Meter ˄Electric Starter˅
A
B
C
D
E
F
G
H
I
J
K
L

9
Main Technical Specification and Data Table 1
Type
Item
CC700-LPG/NG CC1200-LPG
CC1200-NG
CC1200-G
CC1500-LPG
CC1500-NG
CC1500-G
CC2000-LPG
CC2000-NG
CC2000-G
Rated Frequency˄Hz˅50 60 50 60 50 60 50 60 50 60 50 60 50 60
Rated Output Power˄kW˅0.55 0.65 0.8 0.9 0.7 0.8 1.4 1.5 1.3 1.4 1.8 1.9 1.7 1.8
DC Voltage/Current DC˖12V/8.3A
Generator Mode
Single-Phase Synchronous Brush/Brushless
Alternator
Single-Phase Synchronous Brush Alternator
Power Code
CC152F-LPG CC152F-NG/G CC168F-LPG
CC168F-NG/
G
CC168F-LPG CC168F-NG/G
Power Type Single Cylinder, 4-stroke, OHV, Forced Air-cooled
BorehStroke˄mm˅52×38 68×45
Displacement˄CC˅81 163
Starting Mode Recoil Starter Recoil StarterǃRecoil/Electric Starter
Lube Oil Capacity˄L˅0.35 0.55
Fuel Consumption
(Rated Power)
LPG˖0.45kg/kW·h NG˖0.50m3/kW·h LPG˖0.34kg/kW·h NG˖0.36m3/kW·h