Greenfire GCI60 User manual

WARNING:
Improper installation, adjustment, alteration,
service or maintenance can cause
injury, property damage, or loss of life.
Refer to this manual. For assistance or
additional information consult an authorized
installer or service agency.
FOR YOUR SAFETY:
Do not store or use gasoline or other ammable
vapoursandliquidsinthevicinityofthisoranyother
appliance.
Installation and service must be performed by an
authorized installer or service agency.
Tested by:
IMPORTANT: SAVE THESE INSTRUCTIONS
Contact your building or fire officials about restrictions and installation inspection
requirements in your area.
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS
PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
FPI FIREPLACE PRODUCTS INTERNATIONAL, LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4GCI60-079 9.16.15
Greenre® GCI60
OWNER'S MANUAL
Cast Iron
Pellet Insert
Hampton GCI60

Hampton GCI60 Cast Pellet Insert Owner's Manual
2
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Pellet Stove.
Thank-you for purchasing an
FPI FIREPLACE PRODUCT.
The pride of workmanship that goes into each of our products will give you years of trouble-free
enjoyment. Should you have any questions about your product that are not covered in this manual,
please contact the HAMPTON DEALER in your area.
Safety Note: If this stove is not properly installed, a house re may result. For your safety,
follow the installation instructions, contact local building, re ofcials, or authority having jurisdiction
about restrictions and installation inspection requirements in your area.
The authority having jurisdiction should be consulted before installation to determine the need to
obtain a permit.
Hampton GCI60
Rates: This manual describes the installation and operation of the Regency GCI60 pellet heater. This
heater meets the 2015 U.S. Environmental Protection Agency’s wood emission limits for wood emission
limits sold after May 15, 2015. Under specific test condition this heater has been shown to deliver heat at
rates raging from
9200-45,500 Btu/hr
Efficiency: 83.4%
FIRE EXTINGUISHER AND SMOKE DETECTION: All home with a pellet burning stove should
have at least one fire extinguisher in a central location known to all the household. Smoke detectors
and carbon monoxide detectors should be installed maintained in the room containing the stove. If it
sounds the alarm, correct the cause but do not deactivate. You may choose to relocate the smoke the
smoke detection device within the room; DO NOT REMOVE THE SMOKE OR CARBON MONOXIDE
DETECTORS FROM THE ROOM.
WARNING: This wood heater needs periodic inspection and repair for proper operation. It is against
federal regulation to operate this wood heater in a manner inconsistent with operating instructions in this
manual.
WARNING: This wood heater has a manufacturer set minimum low burn rate that must not be altered.
It is against federal regulations to alter this setting or other wise operate this wood heater in a manner
inconsistent with operating instructions in this manual.

Table of Contents
Introduction........................................................................................3
Rating Label Location................................................................3
Fuel Quality...............................................................................3
Safety Warnings & Recommendations....................................................4
Operating Instructions..........................................................................6
Dimensions & Specifications.......................................................6
Control Board Functions.............................................................7
Automatic Safety Features of Your Pellet Stove............................7
Operating Your Pellet Stove........................................................8
Turning Your Pellet Stove Off......................................................9
Slider/Damper Set-Up................................................................9
Routine Cleaning and Maintenance......................................................10
Optional Service Rail Kit............................................................13
Warranty...........................................................................................14
Installation Data Sheet.......................................................................17
Hampton GCI60 Cast Pellet Insert Owner’s Manual 3

Introduction
* This manual is designed for the home owner in conjunction with the technical manual. *
Rating LabeL Location:
The rating label is located on the top of the hopper.
FueL QuaLity:
Fuel quality is important, please read the following:
Your Hampton pellet stove has been designed to burn ¼” (6mm) dia wood pellets and other
organic pellet fuels (corn, wheat, barley). DO NOT use this appliance as an incinerator. DO
NOT use unsuitable and non recommended fuels, including liquid fuels as this will void any
warranties stated in this manual.
The performance of your pellet stove is greatly affected by the type and quality of fuel being
burned. As the heat output of various quality fuels differs, so will the performance and heat
output of the pellet stove.
CAUTION: It is important to select and use only fuel that are dry and free of dirt or any impurities
such as high salt content. Dirty fuel will adversely affect the operation and performance of the unit
and will void the warranty. The Pellet Fuel Industries (P.F.I.) has established standards for wood pellet
manufacturers. We recommend the use of pellets that meet or exceed these standards. Ask your dealer
for a recommended pellet type.
ASH: The ash content of the fuel and operation of your stove will directly determine the frequency of
cleaning. The use of high ash fuels may result in the stove needing to be cleaned daily. A low ash fuel
may allow longer intervals between cleaning.
CLINKERING: [clinkers are silica (sand) or other impurities in the fuel that will form a hard mass during
the burning process]. This hard mass will block the air flow through the Burn Pot Liner and affect the
performance of the stove. Any fuel, even approved types, may clinker. Check the Burn-Pot Liner daily to
ensure that the holes are not blocked with clinkers. If they become blocked, remove the liner (when the
unit is cold) and clean/scrape the clinkers out. Clean the holes with a small pointed object if required.
Refer to the section Routine Cleaning and Maintenance.
FUEL FEED RATES: Due to different fuel densities and sizes, fuel feed rates may vary. This may require
an adjustment to the slider damper setting or to the auger feed trim setting.
Since Regency Fireplace Products Ltd. has no control over the quality of fuel that you use, we assume no
liability for your choice in fuels.
FILLING FUEL HOPPER: Open lid on top of unit, check hopper for foreign objects, empty the bag into
the hopper, and ensure hopper lid closes completely.
Store fuels at least 36” (1 m) away from the pellet stove.
WARNING: Parts of the appliance, especially the external surfaces, will be hot to touch
when in operation so use due care.
FLAMMABLE LIQUIDS: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter
fluid, or similar liquids to start or “freshen up” a fire in the heater. Keep all such liquids well away from
the heater while it is in use.
Hampton GCI60 Cast Pellet Insert Owner's Manual
4

Safety Warnings & Recommendations
Please read this entire Owner’s Manual before installing or operating your Hampton Pellet
Stove. Failure to follow these instructions may result in property damage, bodily injury or
even death. Any unauthorized modification of the appliance or use of replacement parts not
recommended by the manufacturer is prohibited. All national and local regulations and shall
be complied with when operating this appliance.
Caution: Do not connect to any air distribution duct or system.
Warning: Never place wood, paper, furniture, drapes or other combustible materials within 48” (122cm)
of the front of the unit, 12” (30.5cm) from each side, and 4” (10cm) from the back of the unit. Do not let
children or pets touch it when it is hot.
To prevent the possibility of a fire, ensure that the appliance is properly installed by adhering to the
installation instructions. An Hampton dealer will be happy to assist you in obtaining information with regards
to your local building codes and installation restrictions.
FIRE EXTINGUISHER AND SMOKE DETECTION: All homes with a pellet burning stove should have at
least one fire extinguisher in a central location known to all in the household. Smoke detectors should be
installed and maintained in the room containing the stove. If it sounds the alarm, correct the cause but do
not deactivate. You may choose to relocate the smoke detection devise within the room; DO NOT REMOVE
THE SMOKE DETECTOR FROM THE ROOM.
CHIMNEY OR RUN AWAY FIRE: Call local fire department (or dial 911). Close the draft fully. Extinguish
the fire in the burn pot liner with a cup of water and close the door. Examine the flue pipes, chimney, attic,
and roof of the house, to see if any part has become hot enough to catch fire. If necessary, spray with fire
extinguisher or water from the garden hose. IMPORTANT: Do not operate the stove again until you are
certain the chimney and its lining have not been damaged.
OPERATION: The door and ash drawer must be kept closed when the unit is in operation to prevent
fume spillage and for proper and safe operation of the pellet stove. Also ensure all gaskets on the door
are checked and replaced when necessary. Unit hot while in operation. Keep children, clothing and
furniture away. Contact may cause skin burns.
CAUTION: When operating during adverse weather, if the unit exhibits dramatic changes in combustion
stop using the unit immediately.
FUEL: This stove is designed and approved to only burn wood pellets of any quality, corn, wheat, barley,
and grass. Dirty fuel will adversely affect the operation and performance of the unit and may void the
warranty. Check with your dealer for fuel recommendations. THE USE OF CORDWOOD IS PROHIBITED
BY LAW. Do not burn garbage or flammable fluids such as gasoline, naptha or engine oil.
SOOT: Operation of the stove with insufficient combustion air will result in the formation of soot which will
collect on the glass, the heat exchanger, the exhaust vent system, and may stain the outside of the house.
Frequently check your stove and adjust the slider/damper as needed to ensure proper combustion. See:
“SLideR/dampeR Setting”.
CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will
vary due to the ash content of the fuel used and the operation of the stove. It is advisable to inspect and
clean the exhaust vent semi-annually or every two tons of pellets.
The appliance, flue gas connector and the chimney flue require regular cleaning. Check them for blockage
prior to re-lighting after a prolonged shut down period.
ASHES: Disposed ashes should be placed in a metal container with a tight fitting lid. The closed container
of ashes should be on a non-combustible surface, well away from all combustible materials pending final
disposal. If the ashes are disposed of by burial in soil or otherwise locally dispensed, they should be retained
in the closed container until all cinders have thoroughly cooled.
Hampton GCI60 Cast Pellet Insert Owner’s Manual 5

Safety Warnings & Recommendations
ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded.
The grounded electrical cord should be connected to a standard 110-120 volts (4.2 Amps), 60 hertz electrical
outlet and also must be accessible. If this power cord should become damaged, a replacement power cord
must be purchased from the manufacturer or a qualified Hampton dealer. Be careful that the electrical
cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges. This unit’s
maximum power requirement is 504 watts.
GLASS: Do not abuse the glass by striking or slamming the door. Do not attempt to operate the stove with
broken glass. The stove uses ceramic glass. Replacement glass must be purchased from an Hampton dealer.
Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot. To clean
the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp
paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass.
KEEP ASH PAN FREE OF RAW FUEL. DO NOT PLACE UNBURNED OR NEW PELLET FUEL IN ASH PAN.
A fire in the ash pan may occur.
INSTALLATION: Contact your local building or fire official to obtain a permit and any information on
installation restrictions and inspection requirements for your area.
Be sure to maintain the structural integrity of your home when passing a vent through walls, ceilings, or
roofs, and all construction meets local building codes. It is recommended that the unit be secured into its
position in order to avoid any displacement. This appliance must be installed on a floor with an adequate
load bearing capacity, if existing construction doesn’t meet load capacity, suitable measures (e.g. load
distributing plate) must be taken to achieve it.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
FRESH AIR: This unit uses large quantities of air for combustion; outside Fresh Air connection is strongly
recommended. Fresh Air must be connected to all units installed in Mobile and “Air Tight Homes” (R2000)
or where required by local codes.
Consider all large air moving devices when installing your unit and provide room air accordingly. NOTE:
Extractor fans when operating in the same room or space as the appliance may cause problems. Limited air
for combustion may result in poor performance, smoking and other side effects of poor combustion.
The stove’s exhaust system works with negative combustion chamber pressure and a slightly positive
chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash
pan and viewing door must be locked securely for proper and safe operation of the pellet stove.
Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion
air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the
slider damper located on the left side of the stove.
Soot or creosote may accumulate when the stove is operated under incorrect conditions such as a rich burn
(black tipped, lazy orange flames).
If you have any questions with regards to your stove or the above-mentioned information, please feel free
to contact your local dealer for further clarification and comments.
SINCE REGENCY FIREPLACE PRODUCTS LTD. HAS NO CONTROL OVER THE INSTALLATION
OF YOUR STOVE, REGENCY FIREPLACE PRODUCTS LTD. GRANTS NO WARRANTY IMPLIED OR
STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, REGENCY
FIREPLACE PRODUCTS LTD. ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL
DAMAGE(S).
SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE.
Hampton GCI60 Cast Pellet Insert Owner's Manual
6

Specifications
dimenSionS:
SpeciFicationS:
Input rating when using: Wood Pellets/Corn - 55,000BTU (16.1KW•hr) & Wheat/Barley - 53,000BTU (15.5KW•hr).
Table 1: GCI60 Specifications.
Description Fuel type
Residential Pellet Heater 6mm (¼”) dia. Pellets - wood, corn, wheat, & barley*
Voltage Current Max Power
110 - 120 V 4.2 Amps 504 Watts
Frequency Hopper Capacity Consumption on Low
60 Hz up to 60 lb (36.3 Kg) 1.5 lb/hr (0.68 Kg/hr)*
Testing Standard Weight (with full hopper) Consumption on High
ASTM 1509-04 500 lb (227 Kg) 6.5 lb/hr (2.95 Kg/hr)*
*Note: Consumption will vary with the type and quality of pellets / fuel used.
Regular Cast Faceplate Dimensions
33 ⁄
43 ⁄
40 ⁄
16 ⁄
24 ¾
26 ⁄
22 ⁄
11 ¾
12 ¾
33 ⁄
43 ⁄
40 ⁄
16 ⁄
24 ¾
26 ⁄
22 ⁄
11 ¾
12 ¾
50.000
38.000
Oversize Filler Panel Dimensions
Hampton GCI60 Cast Pellet Insert Owner’s Manual 7

Operating Instructions
contRoL boaRd FunctionS:
Note: The Control Panel is located underneath the units Cast Hopper Lid which is attached to a safety
switch that will immediatley stop the auger. The switch will stop operation of the stove and display a
#4 ash code if the lid is not closed within two minutes.
1. ON/OFF BUTTON: Used to turn the unit ON and OFF manually.
2. HEAT OUTPUT INDICATOR: Shows the present Heat Level output setting and the Feed Trim while
it is being adjusted.
3. THERMOSTAT SWITCH: Sets the unit’s control mode; AUTO/OFF or HIGH/LOW (when using a
Thermostat or Timer) or MANUAL.
4. FUEL TYPE LIGHTS: Shows the present Fuel Type selected; Premium Wood Pellets are Red, Regular
Wood Pellets are Green, and Low Grade Wood Pellets / Multi-Fuel
Pellets is Yellow. The Light ashes during start-up, and when the
Thermostat is in control of the Unit. The Light stops ashing when
the Exhaust Sensor closes.
5. FUEL TYPE BUTTON: Used to switch between three fuel type
modes: Premium Pellets for high grade wood pellets, Regular pellet
for mid grade wood pellets, and Low Grade for low grade wood
pellets and other pellet fuel types (corn, wheat, barley).
6. COMBUSTION AIR TRIM BUTTON: Increases or Decreases the
Fan voltage by 2.5volts on all feed settings. When pressed all lights
on Heat Level Indicator will come on except the one that is the
set point. Hold Trim Button down and press the UP or DOWN Heat
Level Arrow to adjust setting. #3 Light is the default setting.
Depending on Fuel quality Ignition problems may occur at higher
altitudes, this can be resolved by trimming the Combustion Fan to
a higher setting.
7. FEED TRIM BUTTON: Used in conjunction with the Heat Level
Adjustment Buttons to adjust the Feed Trim. It can be increased
by two (2) feed settings or it can be decreased by two (2) feed
settings. #3 Light is the default setting.
8. HEAT LEVEL ADJUSTMENT BUTTONS: Changes the Heat
Setting of the Unit from LO to HIGH. Press the Arrow Up button to
increase Heat, and Arrow Down to decrease Heat.
automatic SaFety FeatuReS oF youR peLLet Stove:
Figure 2: Circuit Board Control
Panel Decal
A. EXHAUST TEMPERATURE SWITCH: The stove will shut off when the fire goes out and the exhaust
temperature drops below 49°C (120°F). It will display a #3 flash code.
B. HIGH LIMIT SAFETY SWITCH: If the temperature on the hopper reaches 93°C (200°F), the auger will
automatically stop, the stove will shut down, and it will display a #4 flash code. If this happens, call
your local dealer to reset the 93°C (200°F) high limit switch AND DETERMINE THE CAUSE OF THE
OVERHEATING.
C. VACUUM SWITCH: Notifies when the unit has lost vacuum. This can be caused by either a combustion
fan/vent failure, or simply the unit’s ash pan door, pedestal door. It will display a #2 flash code.
Hampton GCI60 Cast Pellet Insert Owner's Manual
8
Sticker Front Sticker Back
AUTO/OFF
HIGH/
LOW
MANUAL
Premium Grade Pellets
Regular Grade Pellets
Low Grade Pellets
1
2
3
4
5
HEAT
LEVEL
COMBUSTION
ON/OFF
FEED TRIM
FAN TRIM
FUEL TYPE
4
6
7
8
3
2
1
5
Starting a Fire in Your Pellet Stove

Operating Instructions
opeRating youR peLLet Stove:
THE UNIT WILL NOT OPERATE WITH THE DOOR OR ASH BOX OPEN. Open the hopper lid only to re-
fuel or to adjust the controls. the unit will shut down if the hopper lid is left open for longer than
two minutes.
CAUTION: When operating during adverse weather, such as high winds or freezing rain, if the unit exhibits
dramatic changes in combustion stop using the unit immediately. Watch for blocked exhaust outlet.
CAUTION: Radiant surfaces can become very hot and can cause burns when contacted.
PRE-BURN CHECK: The burn pot liner holes must be clear and the liner installed properly against the
ignitor tube and locked in place. Check the hopper for enough pellets to start the unit.
Note: To change fuel type, ensure the Thermostat Switch is set to Manual Mode. Press the Off button and
then press the Fuel Type button to cycle through the available fuel types.
Note: The unit has an automatic cleaning cycle; every thirty minutes the agitator
will turn continuously for one minute to help clean out the burn pot liner.
MANUAL MODE:
All control of circuit board function is adjusted at the circuit board.
INITIAL START-UP: Press the ON / OFF button. The stove will turn on.
The Fuel Type Light will flash (the Auger Feed Rate is pre-programmed during
start-up). The Heat Level Indicator will show the Heat Level that the stove will
run at after start-up.
If this is the first time the unit has been started or the unit has run out of fuel, the auger may need to be
primed. The liner can be primed with a handful of pellets, or after the two minute prefeed, the unit can be
restarted.
The agitator will not operate for the first five minutes after the ON button has been pressed. After the ten
minutes it will pulse at the same interval as the feed auger.
When the start-up sequence is complete, the unit will switch to the designated heat setting.
Once a fire has been established, the convection blower will turn on after ten minutes.
To OPERATE: Press the Heat Level buttons to change the desired Heat Level Output setting.
The speed of the convection blower is controlled by the setting of the heat level.
The Feed Trim button pressed in conjunction with the Heat Level adjustment buttons
can be used to adjust the
feed trim
. It can be increased by two feed settings or it can be decreased by two feed settings.
HIGH/LOW MODE: (Requires a Thermostat or Timer)
INITIAL START-UP: See MANUAL MODE above.
OPERATION: When the thermostat calls for heat (contacts are closed) the stove
settings are adjustable as per Manual Mode. When the thermostat contacts
open, the HEAT LEVEL and Fans will drop down to the LOW setting until the
thermostat contacts close again. The stove will come back to the previous HEAT
LEVEL setting once the thermostat contacts close.
AUTO/OFF MODE: (Requires a Thermostat or Timer)
INITIAL START-UP: See MANUAL MODE above.
OPERATION: When the thermostat contacts close, the unit will light
automatically. Once up to temperature, the stove operates the same as in
MANUAL. When the thermostat contacts open, the stove’s HEAT LEVEL and Fans
will drop down to the LOW setting for 30 minutes. If the thermostat contacts
close within the 30 minutes, the HEAT LEVEL will return to the previous MANUAL
Figure 3: Thermostat Switch
in MANUAL position.
Figure 4: Thermostat Switch
in HIGH/LOW position.
Figure 5: Thermostat Switch
in AUTO/OFF position.
Sticker Front Sticker Back
AUTO/OFF
HIGH/
LOW
MANUAL
Premium Grade Pellets
Regular Grade Pellets
Low Grade Pellets
1
2
3
4
5
HEAT
LEVEL
COMBUSTION
ON/OFF
FEED TRIM
FAN TRIM
FUEL TYPE
Sticker Front Sticker Back
AUTO/OFF
HIGH/
LOW
MANUAL
Premium Grade Pellets
Regular Grade Pellets
Low Grade Pellets
1
2
3
4
5
HEAT
LEVEL
COMBUSTION
ON/OFF
FEED TRIM
FAN TRIM
FUEL TYPE
Sticker Front Sticker Back
AUTO/OFF
HIGH/
LOW
MANUAL
Premium Grade Pellets
Regular Grade Pellets
Low Grade Pellets
1
2
3
4
5
HEAT
LEVEL
COMBUSTION
ON/OFF
FEED TRIM
FAN TRIM
FUEL TYPE
Hampton GCI60 Cast Pellet Insert Owner’s Manual 9
Starting a Fire
in Your Pellet Stove

NOTE: THE SURROUND
PANEL MOUNT HAS BEEN
REMOVED FOR CLARITY
CONVECTION
FAN
EXHAUST SENSOR &
REMOVABLE PLATE
EXHAUST
CHANNEL
SLIDER
DAMPER
setting. If the thermostat contacts remain open, the stove automatically begins its shutdown routine. The
stove will re-light when the thermostat contacts close again.
tuRning youR peLLet Stove oFF:
• MANUAL and HI / LOW mode: To turn the unit OFF, simply press the ON / OFF button. This will stop the feed of
pellets. The blowers will continue to operate and cool the stove down. When cool enough, the stove will turn off.
• AUTO / OFF mode: To turn the unit OFF, turn the Thermostat down or Timer off.
• On shut down the burn pot agitator will run continuously for five (5) minutes on premium mode, one (1) minute
on regular mode, and five (5) minutes on low grade / multi-fuel Pellet mode.
DO NOT turn unit off during start-up or unplug unit while operating; this may lead to
smoke escaping from the stove.
SLideR/dampeR Set-up:
This is used to regulate the airflow through the pellet stove.
Operating Instructions
Figure 6: Slider/Damper Plate in Unit.
This unit is designed to operate within a negative pressure range of 0.15-0.17 inches of water column (37-42
Pa). This can be measured using a Magnahelic pressure gauge once the unit has been running on heat level 5
setting after one hour of burn time. This adjustment is necessary for varying venting configurations. The reading
can be taken from the ⅛” hole located above the top right corner of the door. A #8 screw must be removed in order
to access this hole.
The Combustion Trim, Feed Trim and Fuel Type Functions can be used to compensate for varying fuel qualities. Refer
to page 7 for circuit board operation.
If, after long periods of burning, the fire builds up or there is a build up of clinkers, this would be a sign that the fuel
quality is poor - this requires more air.
The easiest way to make sure that an efficient flame is achieved is to understand the characteristics of the fire.
• A tall, lazy flame with dark orange tips requires more air.
• A short, brisk flame, like a blowtorch, has too much air .
• If the flame is in the middle of these two characteristics with a bright yellow/orange, active flame with no black
tips then the air is set for proper operation, refer to Figure 7.
SPECIAL NOTES:
Fuel quality is a major factor in how the stove will operate. If the fuel has a high moisture content or ash content the
fire will be less efficient and has a higher possibility of the fire building up and creating clinkers (hard ash build-up).
If all of these steps are followed, there should be no visible emissions.
Hampton GCI60 Cast Pellet Insert Owner's Manual
10
Starting a Fire in Your Pellet Stove

Routine Cleaning and Maintenance
The following list of components should be inspected and maintained routinely to ensure that the appliance
is operating at its optimum and giving you excellent heat value. The appliance, flue gas connector and
the chimney flue require regular cleaning. Check them for blockage prior to re-lighting after a prolonged
shut down period.
Check the Burn Pot Liner DAILY
Weekly Bi-annually or 2 Tons of Fuel
Burn Pot and Liner - Empty Exhaust Vent
Agitator Fresh Air Intake Tube
Heat Exchanger Tubes Blower Mechanisms
Door Glass Heat Exchanger Tubes
Ash Pan and Door Gaskets Behind Firebox Liners
Inside Firebox All Hinges
Door Latch Post Season Clean-up
BURNER POT AND LINER (Checked Daily/Emptied Weekly)
This is the ‘pot’ where the pellets are burned. Only clean when the unit is cold.
Note: If, after long periods of burning, the fire continually builds up and overflows the burn pot or there
is a build up of clinkers, this is an indication that the pellet fuel quality is poor or the stove may need
cleaning. Check the stove for ash build up (clean if required) and adjust the slider / damper to produce
the proper clean combustion.
1. Open the door using the door handle located on the right-hand side of the stove.
2. Lift the lever on burn pot to unlock the fire grate and remove it.
3. The agitator locks at the right; rotate the top of the agitator towards the back of the firebox to unlock
it, slide it to the left, and lift it out of the burn pot liner.
4. Lift the burn pot liner out of the stove.
5. Lift the burn pot from the firebox by gently lifting it up at the front of the burn pot, then slide it out
from around the air intake tube and the ignitor cartridge.
6. Remove any build up on the agitator (calcium build-ups are common when burning corn). Using a
Fire Grate
Agitator
Burn Pot
Liner
Spring
Loaded
Ignitor
Air Intake
Tubes
Burn Pot
metal scraper, remove material that has accumulated or is
clogging the liner’s holes and dispose of the scraped ashes
from the liner and from inside the burn-pot.
7. Place the burn-pot back into the stove, there are hooks at the
front of the burn pot that sit in a mount in the firebox. Ensure
that the air intake tube and the ignitor cartridge are properly
inserted into the burn pot.
8. Place the liner back into the burn-pot, making sure that the
ignitor hole in the liner is aligned with the ignitor tube.
9. Slide the agitator back into place and turn rotate the top
towards the front of the stove to lock it in.
10. Set the fire grate in place, it should sit level on the front and
back of the burn pot liner. Lock it in with the lever on the burn
pot.
11. Close the door
Figure 8: GCI60 Burn Pot Assembly.
TOOLS REQUIRED TO CLEAN
UNIT:
Torx T-20 Screwdriver, ¼”, 5/16” ⅜”,
& 7/16” wrench and/or socket, Brush,
Soft Cloth, and Vacuum with fine
filter bag
Hampton GCI60 Cast Pellet Insert Owner’s Manual 11
Cleaning Your Pellet Stove

Front castings
removed for
clarity
Figure 9: GCI60 Heat Exchanger Cleaning.
Routine Cleaning and Maintenance
Heat eXcHangeR tubeS (Weekly)
The exchanger tube scraper rod handle is located above
the firebox door. Move the handle all the way in and out
a few times (ONLY WHEN THE UNIT IS COLD) in order
to clean away any fly ash that may have collected on
the heat exchanger tubes. As different types of pellets
produce different amounts of ash, cleaning of the tubes
should be done on a regular basis to enable the unit to
run efficiently.
DOOR GLASS CLEANING (Weekly)
To maintain optimum heat transfer through the glass,
clean it weekly. Cleaning of the glass must only be done
when stove is cold. Open the door by lifting the handle.
The glass can be cleaned by wiping down the outside
and inside of the glass with a dry soft cloth.
Do not use abrasive cleaners.
If the glass has build up that can not be removed with only the cloth, clean the glass using paper towel
and a gas appliance glass cleaner, this may be purchased through most dealers. If a gas appliance glass
cleaner is not available, use a damp paper towel dipped in y ash to clean the glass. After the glass has
been cleaned use the dry soft cloth to wipe down the outside and inside of the glass.
ASH PAN AND DOOR GASKETS (Weekly)
After extended use the gasketing may come loose. To repair this, glue the gasketing on using high-
temperature fiberglass gasket glue available from your local dealer. This is important to maintain an
airtight assembly.
ASH PAN (Weekly)
IMPORTANT: The unit must be OFF while the ash pan is removed.
The ash pan is located behind the lower castings (see Figure 10). To remove the ash pan, swing the cast
front door out to the left, rotate the ash pan latch to the left and pull the ash drawer out towards you.
Reach inside and pull the ash pan tray out.
Dump the ashes into a metal container stored away from combustibles. Monitor the ash level every week.
Remember that different pellet fuels will have different ash contents. Ash content is a good indication of
fuel efficiency and quality. Refer to “Safety WarningS and recommendationS” for disposal of ashes. Vacuum
the inside of the ash pan compartment. Insert the ash pan fully and reverse the previous steps.
DO NOT PLACE UNBURNED OR RAW PELLET FUEL IN ASH PAN.
EXHAUST VENT (Biannually)
This vent should be cleaned every year or after two tons of pellets. We recommend contacting your
dealer for professional cleaning. To clean the vent pipe, tap lightly on the pipe to dislodge any loose ash.
Open the bottom of the “T” to dump the ash, then vacuum as much of the ash out of the vent pipe as
possible.
FRESH AIR INTAKE (Biannually)
Inspect periodically to be sure that it is not clogged with any foreign materials.
Hampton GCI60 Cast Pellet Insert Owner's Manual
12
Cleaning Your Pellet Stove

Routine Cleaning and Maintenance
EXHAUST PASSAGES (Biannually)
Figure 10: GCI60 Exhaust Passages.
1. Swing open the cast door,
and unlatch the firebox
door.
(Both removed for clarity)
2. Remove the burn pot
assembly and clean all
the parts.
3. Lubricate all screws with
penetrating oil.
4. Pull the Tube Scraper
Rod fully out. Remove
the firebox liner, and lift
out the firebox lower.
Vacuum the firebox and
firebox liner thoroughly.
5. Open the ash drawer;
remove the ash pan and
clean out the cavity.
6. Re-install the parts in
reverse order
7. Close all doors securely.
BLOWER MECHANISMS (Annually)
Unplug the stove and pull the unit forward to access the two blowers. Vacuum all dust from motors.
The blower motors have sealed bearings, DO NOT lubricate these motors. Check gaskets and replace if
needed.
poSt SeaSon cLean-up
Once you are finished using the pellet appliance for the season, unplug the stove for added electrical
protection. It is very important that the stove be cleaned and serviced as stated above.
CLEANING PAINTED SURFACES
Please clean painted surfaces with a soft damp cloth.
FIREBOX LINER
The paint on the Firebox Liner may peel. This is due to extreme conditions applied to the paint and is in
no way covered by warranty.
DOOR GLASS REPLACEMENT
It is recommended that your dealer replace the glass if broken.The door glass is made of high temperature
PYRO CERAMIC. To replace the glass, unscrew and remove the six retainer nuts using a 5/16” socket.
Remove the glass and any broken pieces. High temperature fiberglass tape should be used around the
glass in the same location as the original fiberglass. Insert the glass into the retainer and screw the door
to the retainer. The use of substitute materials is prohibited.
Use Hampton Part#: GCI60-024.
FIREBOX LINER
FIREBOX LOWER
ASH PAN
ASH DRAWER
Hampton GCI60 Cast Pellet Insert Owner’s Manual 13
Cleaning Your Pellet Stove

Routine Cleaning and Maintenance
Optional Service Rail Kit (Part number GCI60-900)
Figure 11: GCI60 with Service Rail Kit
Figure 12: Close up of Front Rail
1. Remove Cast Ash Drawer Front.
2. Slide open the Cast Top.
3. Lift off Cast Sides.
4. Clip Side Rails to unit.
5. Attach Front Rail using the quick release pins
as shown in Fig. 12.
6. Adjust leg height and lock them in using
the thumb screws. (Fig 12)
7. Slide unit forward on rails.
Thumb Screw
Quick Release Pin
Hampton GCI60 Cast Pellet Insert Owner's Manual
14
WARRANTY
Cleaning Your Pellet Stove

Hampton GCI60 Cast Pellet Insert Owner’s Manual 15
FPI is the manufacturer of the Hampton/Greenfire line of heating products. At FPI, our commitment to the highest level of quality and
customer service is the most important thing we do. Each Hampton/Greenfire stove is built on a tradition of using only the fi nest materials
and is backed by our Exclusive Lifetime Limited Warranty to the original purchaser. With Hampton/Greenfire, you’re not just buying a stove,
you’re buying a company with years of unequalled performance and quality.
Limited Seven (7) Year Warranty:
Under this warranty, FPI covers the fi replace or stove body and accessories against defects in materials and workmanship, for part repair
or replacement for the fi rst seven (7) years and limited labour for the fi rst two (2) years to the original purchaser. This Warranty covers:
Firebox, Heat Exchanger, Burn Pot, Firebox Panels, Ceramic Glass, Pedestals, Panels, Legs, Log Sets and Door Assembly. Please see
the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.
Limited Three (3) Year Warranty:
Under this warranty, FPI covers the Burn Pot Liner against defects in materials and workmanship, for part repair or replacement for the
fi rst three (3) years and limited labour for the fi rst two (2) years to the original purchaser. Please see the exclusions and limitation section
below as certain restrictions and exclusions apply to this warranty.
Limited Two (2) Year Warranty:
Under this warranty, FPI covers: Auger Motor, Circuit Board, Timers, Te mp Sensors, Blowers, Vacuum Switch, Ignitor and Wire Harness,
against defects in materials and workmanship, for part repair or replacement for the fi rst two (2) years and limited labour for the fi rst two
(2) years to the original purchaser. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to
this warranty.
Limited One (1) Year Warranty:
Under this warranty, FPI covers all exterior surface fi nishes against defects in materials and workmanship, for part repair or replacement
and limited labour for the fi rst (1) year to the original purchaser. Please see the exclusions and limitation section below as certain restric-
tions and exclusions apply to this warranty.
Here is how our Warranty works:
If you have any concerns with your Hampton/Greenfire product please contact the dealer where you purchased the fi replace or stove.
Your dealer shall make all claims under this warranty in writing.
Please Note - Burning Corn or Grains - Burning corn or other grains creates a harsher environment than burning wood pellets. The sugar in corn
turns to acid during the combustion process and erodes certain components at a faster rate. The burn pot liner and the agitator in your Multi - Fuel
stove is a consumable item when burning corn or other grains, and not covered under warranty. We expect that these components will last a couple
of burn seasons but due to the wide variety and quality of grains we are not able to accurately predict how long they will last.
To the Dealer:
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary
information including custromer nam, purchase date, serial #, type of unit, problem, and part or parts requested. A copy of the bill of sale/
proof of purchase must also accompany any submitted claims, without this information the warranty will be invalid.
To the Distributor:
Sign and verify that work and information are correct.
Hampton/Greenfire Pellet Warranty 2015
WARRANTY

Hampton GCI60 Cast Pellet Insert Owner's Manual
16
WARRANTY
Exclusions and Limitations:
1. This Warranty does not cover tarnish, discoloration or wear on the plating or paint.
2. This Warranty excludes wear and tear or breakage caused by cleaning, moving or service on log set.
3. A qualified installer must install this stove or fi replace. This Limited Warranty covers defects in materials and workmanship only if the
product has been
installed in accordance with local building and fi re codes; in their absence, refer to the owner’s manual. If the product is damaged or broken
as a result
of any alteration, willful abuse, mishandling, accident, neglect, or misuse of the product, the Limited Warranty does not apply.
4. The stove must be operated and maintained at all times in accordance with the instructions in the Owner’s Manual. If the unit shows
signs of neglect
or misuse, it is not covered under the terms of this Warranty policy. Performance problems due to operator error will not be covered by
the Limited
Warranty policy.
5. As this is a heating appliance some changes in colour of surface fi nishes may occur. This is not a fl aw and as such is not covered under
this warranty.
6. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, theref
ore, is not covered under
this Limited Warranty.
7. Misuse includes over-firing. Over-firing this appliance can cause serious damage and will nullify the Limited Warranty.
8. The Limited Warranty will cover glass thermal breakage only and will not cover misuse of the stove glass, including but not limited to glass
that is struck,
has surface contaminates or has had harsh or abrasive cleaners used on it.
9. This warranty does not cover products made or provided by other manufacturers and used in conjunction with the operation of
this stove without prior
authorization from FPI The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of this
Limited Warranty,
contact your authorized Hampton/Greenfire dealer before installation.
10. FPI will not be responsible for inadequate performance caused by environmental conditions.
11. The Limited Warranty does not cover installation and operational related problems such as spillage caused by environmental conditions.
Environmental
conditions include but are not limited to nearby trees, buildings, roof tops, wind, hills, mountains, inadequate venting or ventilation,
excessive offsets,
negative air pressures or other influences caused by mechanical systems such as furnaces, fans, clothes dryers etc.
12. The Limited Warranty is void if:
a) The stove has been operated in atmospheres contaminated by chlorine, fl uorine or other damaging chemicals.
b) The stove is subject to submersion in water or prolonged periods of dampness or condensation.
c) Any damage to the unit, combustion chamber or other components due to water, or weather damage which is the result of, but not limited
to, improper
chimney/venting installation.
c) Salt air in coastal areas or high humidity can be corrosive to the fi nish; these environments can cause rusting. Damage caused by salt
air or high
humidity is not covered by the Limited Warranty.
13. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper
installation,
alteration or adjustment of the manufacturer’s settings of components, lack of proper and regular maintenance, alteration, or act of God.
14. The Limited Warranty does not cover damage caused to the fi replace or stove while in transit. If this occurs, do not operate the stove and
contact your
courier and/or dealer.
15. The Limited Warranty does not extend to or include fi rebox paint, door or glass gaskets with damage caused by normal wear and tear, or
exterior paint
discoloration or chipping, worn gaskets, etc.
16. The Limited Warranty does not include damage to the unit caused by abuse, improper installation, or modification of the unit.
17. Damage to plated surfaces caused by fi ngerprints, scratches, melted items, or other external scores and residues left on th
e plated surfaces from the
use of abrasive cleaners or polishes is not covered in this warranty.
18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces.
WARRANTY

Hampton GCI60 Cast Pellet Insert Owner’s Manual 17
WARRANTY
19. The paint on the Metal Brick Liner may peel. This is due to the extreme conditions applied to the paint during normal usage. It is not a fl
aw and is
not covered under warranty.
20. FPI is free of liability for any damages caused by the fi replace or stove, as well as inconvenience expenses and materials. The Limited
Warranty
does not cover incidental or consequential damages.
21. The Limited Warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the
Hampton/
Greenfire wood pellet stove or insert without the express written permission of FPI and bearing a FPI label of approval.
22. Any statement or representation of Hampton/Greenfire products and their performance contained in Hampton/Greenfire advertising,
packaging
literature, or printed material is not part of the Limited Warranty.
23. The Limited Warranty is automatically voided if the fi replace or stove’s serial number has been removed or altered in any way. If the
stove is used
for commercial purposes, it is excluded from the Limited Warranty.
24. No dealer, distributor, or similar person has the authority to represent or warrant Hampton/Greenfire products beyond the t
erms contained within
the Limited Warranty. FPI assumes no liability for such warranties or representations.
25. FPI will not cover the cost of the removal or re-installation of the stove, hearth, facing, mantels, venting or other components.
26. Labour to replace or repair items under this Limited Warranty will be covered per our warranty service fee reimbursement schedule.
Labour rates
are set per component and as such total labour costs may not be covered.
27. FPI is not liable for freight or labour on any stove replaced in-field and is not liable for travel costs for service work.
In the event of in-home repair
work, the customer will pay any in-home travel fees or service charges required by the Authorized Dealer.
28. At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance
or modify
any stove once manufactured (example: as a stove evolves, fi eld modifications or upgrades will not be performed).
29. This Limited Warranty is applicable only to the original purchaser and it is non-transferable.
30. This warranty only covers Hampton/Greenfire products that are purchased through an authorized Hampton/Greenfire dealer.
31. If for any reason any section of the Limited Warranty is declared invalid, the balance of the warranty remains in effect an
d all other clauses shall
remain in effect.
32. The Limited Warranty is the only warranty supplied by FPI, the manufacturer of the stove. All other warranties, whether express or
implied, are
hereby expressly disclaimed and purchaser’s recourse is expressly limited to the Limited Warranty.
33. FPI and its employees or representatives will not assume any damages, either directly or indirectly, caused by improper usa
ge, operation, instal-
lation, servicing or maintenance of this stove.
34. FPI reserves the right to make changes without notice. Please complete and mail the warranty registration card and have the installer
fi ll in the
installation data sheet in the back of the manual for warranty and future reference.
35. It is the responsibility of the home owner to service and maintain the appliance. If any claims are sent to FPI, you may be asked for
service records
to ensure the appliance has been maintained. Retain all receipts for both service and/or parts which may have been replaced. Lack of
service/
maintenance is the largest contributor to malfunction of an appliance and is not covered under the terms of this warranty.

Printed in Canada
Regency, Hampton and Greenfire are registered and / or proprietary trademarks of FPI Fireplace Products International Ltd.
© Copyright 2015, FPI Fireplace Products International Ltd. All rights reserved.
Installer: Please complete the following information
Dealer Name & Address:______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.:__________________________________________________________
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Hampton GCI60