Greenlee Fairmont H6400C User manual

OPERATION MANUAL
H6400C
Reversible Drill
99938596 REV 1 © 2010 Greenlee Textron Inc. 3/10
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com

H6400C Reversible Drill
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
2
Safety
Safety is essential in the use and maintenance of
Greenlee Utility tools and equipment. This instruction
manual and any markings on the tool provide informa-
tion for avoiding hazards and unsafe practices related to
the use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee Utility tool:
H6400C (42260)
Keep this manual available to all personnel.
Replacement manuals are available upon request
at no charge at www.greenlee.com.
Other Publications
Tool Owners/Users
Specications and Parts Manuals:
Publication 99938600
SAE Standard J1273 (Hose and Hose Assemblies):
Publication 99930323
Greenlee Utility Authorized Service Centers
Service Manual: Publication 99918013
All specications are nominal and may change as design
improvements occur. Greenlee Textron Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
Super Spool is a trademark of Greenlee Textron Inc.
KEEP THIS MANUAL
Table of Contents
Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Other Publications......................................................... 2
Important Safety Information ..................................... 3-5
Identication.................................................................. 6
Setting the Super Spool™............................................. 7
Installing and Removing Accessories............................ 7
Hoses and Fittings ........................................................ 8
Hose Connections......................................................... 8
Setup ............................................................................. 8
Typical Setup................................................................. 8
Operation....................................................................... 9
Maintenance................................................................ 10
Troubleshooting........................................................... 11
Description
The Greenlee Utility H6400C Reversible Drill is intended
for use with various types of bits for drilling in wood,
concrete, or metal. It features a geared chuck that
permits the use of drill bits with shank size up to 12 mm
(1/2" diameter). Other features include a directional
spool for forward or reverse operation, Super Spool™
for use on either an Open-Center or Closed-Center
hydraulic system, and an insulated handle for operator
comfort and safety.
Super Spool™ is protected by U.S. Patent No. 4548229.

H6400C Reversible Drill
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
3
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, dened below,
indicates the severity of the hazard. The message
after the signal word provides information for pre-
venting or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning
could result in severe injury or death.
Electric shock hazard:
This tool is not insulated. When
using this unit near energized elec-
trical lines:
Use only certied non-conductive •
hoses and proper personal protec-
tive equipment.
Select and maintain the hydraulic •
uid to meet the minimum dielec-
tric standards required by your
safety department.
Failure to observe this warning
could result in severe injury or death.
Skin injection hazard:
Do not use hands to check for •
leaks.
Do not hold hose or couplers•
while the hydraulic system is
pressurized.
Depressurize the hydraulic system•
before servicing.
Oil under pressure easily punc-
tures skin, causing serious injury,
gangrene, or death. If you are
injured by escaping oil, seek medical
attention immediately.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.
Wear hearing protection when using
this tool.
Long-term exposure to high noise
levels could result in hearing
damage.

H6400C Reversible Drill
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4
Remove the chuck key from the chuck before drill-•
ing. Operation with the key in the chuck can result
in severe injury.
Inspect accessories before use. Discard accesso-•
ries that have cracks, chips or gouges.
Keep all parts of the body away from rotating•
parts when the tool is in operation. Contact with
moving parts can result in severe injury.
Do not change accessories, inspect, adjust or •
clean tool when it is connected to a power source.
Accidental start-up can result in serious injury.
Maintain a rm grip on tool, using both hands at •
all times. Serious injury can result if the operator
does not control the tool.
Do not lock the trigger in the power-ON position. •
The operator cannot stop the tool when the trigger
is locked.
Failure to observe these warnings could result in
severe injury or death.
Tool and accessory may be hot dur-
ing and after operation. Allow to cool
before handling, or handle with heat-
resistant gloves.
Failure to observe this warning could
result in severe injury.
Do not exceed the maximum hydraulic ow,
pressure relief or back pressure listed in the
Specications and Parts manual.
Failure to observe this warning could result in severe
injury or death.
Do not disconnect tool, hoses or ttings while the
power source is running or if the hydraulic uid is
hot. Hot hydraulic uid can cause serious burns.
Do not reverse hydraulic ow. Operation with
hydraulic ow reversed can cause tool malfunction.
Connect the pressure (supply) hose and tank (return)
hose to the proper tool ports.
Failure to observe this warning could result in severe
injury or death.
Wear protective gloves when handling, removing •
and installing drill bits. Drill bits can cut even when
stationary.
Inspect tool before use. Replace any worn, •
damaged or missing parts with Greenlee Utility
replacement parts. An improperly assembled tool
can malfunction, injuring nearby personnel.
Inspect the hydraulic hoses and couplings every•
operating day. Repair or replace if leakage, crack-
ing, wear or damage is evident. Damaged hoses
or couplings can fail, resulting in injury or property
damage.
Use this tool for the manufacturer’s intended •
purpose only. Use other than that which is
described in this manual can result in injury or
property damage.
Ensure that all bystanders are clear of the work •
area when handling, starting, and operating the
tool. Nearby personnel can be injured by ying
debris or by ying parts in the event of a tool
malfunction.
IMPORTANT SAFETY INFORMATION

H6400C Reversible Drill
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
5
IMPORTANT SAFETY INFORMATION
Hydraulic oil can cause skin irritation.
Handle the tool and hoses with care to prevent•
skin contact with hydraulic oil.
In case of accidental skin contact with hydraulic •
oil, wash the affected area immediately to remove
the oil.
Failure to observe these precautions may result in
injury.
Emergency stop procedure:
1. Release the trigger.
2. Shut off the hydraulic power source.
Procedure for connecting or disconnecting hydraulic
hoses, ttings, or components:
1. Move the ow lever on the hydraulic power
source to the OFF position.
2. Stop the hydraulic power source.
3. Follow the sequence under “Hose Connections”
to prevent pressure buildup. In case some
pressure has built up, loosen hoses, ttings, or
components slowly.
Note: Keep all decals clean and legible, and replace
when necessary. Refer to the decals listed in the
Specifications and Parts manual.
Other manuals for Fairmont H6400C
2
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