Greenlee Fairmont H6400C User manual

SPECIFICATIONS AND PARTS
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 3860.0 REV 3 © 2002 Greenlee Textron 3/02
H6400C, H6400C1,
and VSD6400
Reversible Drills
Serial Codes FAB, FJL, and GAY

H6400C, H6400C1, andVSD6400 Reversible Drills
Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070
Illustration—H6400C and H6400C1
17
12
16 15 18
54122
21
3
50
39
37
38
33
32
28
29
31
24
34
36
35
23
22
21
20
6,7
19
23
2
39
34
89
10
14 13
11
49
43
42 40
41
47, 48
(H6400C only)
H6400C1
only
25
(later models only)
51
63
47A, 48
H6400C1
Models Only
26
25
27
30
59
54
61
56
62
57
55 60
25A

H6400C, H6400C1, andVSD6400 Reversible Drills
Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr. •Rockford, IL 61109-2988 USA •815/397-7070
Parts List—H6400C and H6400C1
UPC No.
Key 78-3310- Part No. Description Qty
UPC No.
Key 78-3310- Part No. Description Qty
1 40584 128546 Handle, Insulated (includes items 2–5) ......... 1
2 40152 103130 Gear .............................................................. 1
3 41809 F020886 Dowel Pin, .125 x .500 .................................. 1
4* 41503 F015305 O-ring, .500 x .687 x .093–80 ....................... 1
5 41591 F016728 Needle Bearing, .439 x .625 x .500 ............... 2
6 40412 118070 Motor Cap (includes item 7) ......................... 1
7 41591 F016728 Needle Bearing, .439 x .625 x .500 ............... 2
8 40392 116575K1 Outer Race .................................................... 1
9 41723 F018865 Ball, .125 Diameter, Steel ............................ 18
10 40393 116576K1 Inner Race..................................................... 1
11 41222 156589 Drive Shaft with Gear .................................... 1
12 41630 F017105 Gear, 11-Tooth .............................................. 2
13 41592 F016729 Woodruff Key, #213 ...................................... 1
14 41621 F017010 Retaining Ring, .437, External ....................... 1
15 40168 104110K Shaft, Idler .................................................... 1
16 41593 F016730 Drive Pin, .123 x .209 with Square Head ....... 1
17 41624 F017014 Dowel Pin, .250 x .625 .................................. 2
18* 41595 F016732 Gasket, 2.09 x 3.09 x .0015 .......................... 1
19 41616 F016807 Screw, Cap, 1/4–20 x 1.00, Socket Head ...... 8
20 40215 105427 Spool, Directional.......................................... 1
21* 41489 F015257 O-ring, .437 x .562 x .062–68 ....................... 2
22 40228 106576 Button ........................................................... 2
23 41715 F018627 Screw, Cap, #10–24 x .500, Flat Head .......... 2
24* 41559 F015679 O-ring, .875 x 1.000 x .062–70 ..................... 1
25 40585 128547 Sleeve, Super Spool
(for serial numbers before 99273) ................ 1
25 41188 154724 Sleeve, Super Spool
(for serial numbers after 99273) ................... 1
25A* 42089 F024419 O-ring, .787 x .889 x .051–70
(for serial numbers after 99273) ................... 1
26* 41534 F015403 O-ring, .750 x .875 x .062–90 ....................... 1
27* 41371 F011762 O-ring, .437 x .625 x .093–90 ....................... 1
28 40640 130741K Super Spool .................................................. 1
29* 41585 F016327 O-ring, .312 x .437 x .062–70 ....................... 1
30 41814 F020928 Screw, Cap, 5/16–18 x .375,
Button Head Socket ...................................... 1
31 41298 F009117 Retaining Ring, .875, External ....................... 1
32 41760 F019817 Spring, Compression, .635 x .845 x 1.25 ...... 1
33 40462 122755 Washer, Flat, .580 x .937 x .050,
Stainless Steel............................................... 1
34 40463 122756 Link ............................................................... 2
35 41293 F007788 Screw, Machine, #10–24 x .875,
Round Head .................................................. 1
36 41307 F009591 Screw, Machine, #10–24 x .750,
Round Head .................................................. 1
37 40458 122403 Trigger .......................................................... 1
38 41583 F016230 Screw, Machine, #10–24 x 1.25,
Round Head .................................................. 1
39 41676 F018029K Nut, Hex, #10–24 x .187, Lock...................... 3
40 40171 104172 Spindle Assembly (includes 41–43) .............. 1
41 40172 104173K Frame, Planet Gear........................................ 1
42 40418 118586K Gear, 21-Tooth (with Needle Bearing) ........... 2
43 41624 F017014 Dowel Pin, .250 x .625 .................................. 2
47 40414 118099 Case Assembly, H6400C
(includes item 48) ......................................... 1
47A 43076 128990 Case Assembly, H6400C1
(includes item 48) ......................................... 1
48 41476 F014753 Bearing, Bronze ............................................. 1
49* 40134 101524 Gasket ........................................................... 1
50 41616 F016807 Screw. Cap, 1/4–20 x 1.00,
Socket Head .................................................. 4
51 41453 F014048K Chuck ............................................................ 1
40812 132936 Hose Assembly, Tank
(includes items 54–57) ................................. 1
54 40307 112350 Hose, 3/8 x 12 ............................................... 1
55* 41397 F012813 O-ring, .644 x .818 x .087–90 ....................... 1
56 41779 F020197K Coupler, Male ................................................ 1
57 41834 F021406 Dust Cap ....................................................... 1
40813 132937 Hose Assembly, Pressure
(includes items 59–62) ................................. 1
59 40305 112348 Hose, 3/8 x 12 ............................................... 1
60* 41353 F011302 O-ring, .468 x .624 x .078–90 ....................... 1
61 41777 F020195K Coupler, Female ............................................ 1
62 41834 F021406 Dust Cap ....................................................... 1
63 40465 122762 Auxiliary Handle (H6400C1 only) .................. 1
* 40749 131394 Packing Kit (includes all items
marked with an asterisk)

H6400C, H6400C1, andVSD6400 Reversible Drills
Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr. •Rockford, IL 61109-2988 USA •815/397-7070
Illustration—VSD6400
11
15
12
14
10
9
31
30
27
26
8
7
6
17
16 15
13
19
23
29
20 21 62
24
49
43
25
35
18
17
16
64
(backside)
22
1
2
50
46
44
40
38
45
47, 48
3
32
34 33
66
65
(backside) 59
5
4
28
36
37 39
53
58
57
55 54
56
52
51
67
60,61
63
68

H6400C, H6400C1, andVSD6400 Reversible Drills
Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr. •Rockford, IL 61109-2988 USA •815/397-7070
Parts List—VSD6400
UPC No.
Key 78-3310- Part No. Description Qty
UPC No.
Key 78-3310- Part No. Description Qty
48759 HANDLE AND MOTOR ASSEMBLY ............... 1
1 43482 138339 HANDLE ASSEMBLY with ORIFICE,
BEARINGS and GEAR............................ 1
2* 41503 F015305 O-ring, 1/2 x 3/32–90............................ 1
3 41591 F016728 Needle Bearing ...................................... 2
4 40152 103130 Internal Gear ......................................... 1
5 42092 F024482 Spiral Pin, 1/8 x 1/2 .............................. 1
6 43302 138338 FLOW CONTROL CARTRIDGE................... 1
7* 41491 F015261 O-ring, 1/2 x 1/16–70............................ 1
8* 41627 F017078 O-ring, 7/16 x 1/16 –70......................... 1
9 41600 F016737 Retaining Ring, 11/16 Internal .................. 1
10 41094 138311 Screw, Adjustable Torque Output.............. 1
11* 42729 L080005 O-ring, 1/4 x 1/16–70................................ 1
12* 41843 F021471 Back-up Ring ............................................ 1
13* 42053 F023467 Spring Pin, 5/64 x 7/8 ............................... 1
14 40215 105427 Spool, Directional...................................... 1
15* 41489 F015257 O-ring, 7/16 x 1/16–68.............................. 2
16 40228 106576 Button ....................................................... 2
17 41715 F018627 Flat Socket Head Cap Screw, #10 x 1/2 ..... 2
18* 41559 F015679 O-ring, 7/8 x 1/16–70................................ 1
19 41097 138315 Sleeve, Super Spool .................................. 1
20* 42089 F024419 O-ring, .787 x .051–70 .............................. 1
21* 41534 F015403 O-ring, 3/4 x 1/16–90................................ 1
22 41298 F009117 Retaining Ring, 7/8 External...................... 1
23* 41371 F011762 O-ring, 7/16 x 3/32–90.............................. 1
24 41095 138312 Cap............................................................ 1
25 41712 F018511 Retaining Ring, 3/4 Internal ...................... 1
26 48681 48681 Spool, Control ........................................... 1
27* 41585 F016327 O-ring, 5/16 x 1/16–70.............................. 1
29 42865 L089019 Spring, Compression ................................ 1
30 41096 138313 Washer...................................................... 1
31 41297 F008797 Retaining Ring, 5/8 Internal ...................... 1
32 40406 118061 Trigger ...................................................... 1
33 41636 F017345 Connecting Link ........................................ 1
34 41583 F016230 Slotted Round Head Machine Screw,
#10 x 1-1/4 ........................................... 1
35 41676 F018029K Hex Elastic Stop Nut, #10 ......................... 1
36 41723 F018865 Ball, .125 dia. Steel ................................. 18
37 40393 116576K1 Race, Inner................................................ 1
38 41621 F017010 Retaining Clip, 25/64" External .................. 1
39 41592 F016729 Key, Woodruff #213 .................................. 1
40 41630 F017105 Gear, 11 Tooth .......................................... 2
43 40168 104110K Shaft, Idler ................................................ 1
44 41593 F016730 Pin, Drive .................................................. 1
45 41624 F017014 Dowel Pin, 1/4 dia. x 5/8 ........................... 2
46* 41595 F016732 Gasket ....................................................... 1
47 40412 118070 Cap, Motor ................................................ 1
48 41591 F016728 Bearing, Needle ......................................... 2
49 41616 F016807 Socket Head Cap Screw, 1/4–20 x 1 ......... 8
50 43817 F023463 Hook, Lift .................................................. 1
51 41453 F014048K Chuck ........................................................ 1
52 41616 F016807 Socket Head Cap Screw ............................ 4
53 41222 156589 Shaft, Drive (w/gear) ................................. 1
54 40171 104172 Assembly, Spindle .................................... 1
55 40418 118586K Gear, 21 Tooth (w/bearing) ....................... 2
56 40172 104173K Frame, Planet Gear.................................... 1
57 41624 F017014 Dowel Pin, 1/4 dia. x 5/8 ........................... 2
58* 40134 101524 Gasket ....................................................... 1
59 40465 122762 Handle, Auxiliary ....................................... 1
60 43076 128990 Assembly, Case ......................................... 1
61 41476 F014753 Bearing, .752 I.D. ...................................... 1
62* 49766 49766 Decal, Fairmont ......................................... 1
63* 49500 49500 Decal, Warning.......................................... 1
64* 49764 49764 Decal, Pressure/Flow/Weight .................... 1
65* 49489 49489 Decal, Spool Rotation ............................... 1
66* 49506 49506 Decal, CE................................................... 1
67* 49592 49592 Decal, Sound............................................. 1
68 41454 F014049K Chuck Key ................................................. 1
* 49765 49765 Seal Kit (includes all items
marked with an asterik)

H6400C, H6400C1, andVSD6400 Reversible Drills
Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr. •Rockford, IL 61109-2988 USA •815/397-7070
All specifications are nominal and may change as design improvements occur.
Greenlee Textron shall not be liable for damages resulting from misapplication
or misuse of its products.
E-Z Bore and Nail Eater II are registered trademarks of Greenlee Textron.
Specifications
Reversible Drills
Application ...................................................................... Refer to “Accessories”
Type of Hydraulic System ......................................Open-center or closed-center
Hydraulic Ports
H6400C and H6400C1
Pressure............................................................. 9/16–18 SAE O-ring boss
Tank ..................................................................... 3/4–16 SAE O-ring boss
VSD6400
Pressure............................................................... 3/4–16 SAE O-ring boss
Tank ..................................................................... 3/4–16 SAE O-ring boss
Hydraulic Fittings on Hoses (H6400C1 only)
Pressure............................................ HTMA female quick disconnect coupler
Tank ..................................................... HTMA male quick disconnect coupler
Chuck Size (maximum shank diameter) ........................................ 12 mm (1/2")
Revolutions per Minute @
15.1 l/min (4 gpm) ................................................................................... 866
22.7 l/min (6 gpm) ................................................................................. 1300
30 l/min (8 gpm) .................................................................................... 1733
Noise Levels
Sound Power Level (unloaded) ............................................................85 LWA
Vibration Level ................................................................................ 16.3 m/s2
Mass/Weight
H6400C and VSD6400 ................................................................ 2.7 kg (6 lb)
H6400C1 (without whip hoses)................................................ 2.9 kg (6.5 lb)
Length .......................................................................................... 191 mm (7.5")
Height
H6400C and VSD6400 ................................................................ 229 mm (9")
H6400C1 (without whip hoses)..............................................235 mm (9.25")
Width
H6400C ...................................................................................... 76.2 mm (3")
H6400C1 and VSD6400 ...........................................................241 mm (9.5")
Purpose of this Manual
This manual is intended to familiarize all personnel with the specifications and
parts for the following Fairmont tools:
H6400C (42260) Serial Code FJL
H6400C1 (42261) Serial Code FAB
VSD6400 (49755) Serial Code GAY
Keep this manual available to all personnel.
Replacement manuals are available upon request at no charge.
Other Publications
Tool Owners/Users
Operation Manual: Publication 999 3859.6
SAE Standard J1273 (Hose and Hose Assemblies): Publication 999 3032.3
Authorized Fairmont Service Centers
Service Manual: Publication 999 1801.3
KEEPTHIS MANUAL

H6400C, H6400C1, andVSD6400 Reversible Drills
Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr. •Rockford, IL 61109-2988 USA •815/397-7070
Specifications (cont’d)
Hydraulic Power Source
Do not exceed the following hydraulic power source maximums:
•Hydraulic flow:
H6400C and H6400C1: 30.3 l/min (8 gpm)
VSD6400: 45.4 l/min (12 gpm)
•Pressure relief: 138 bar (2000 psi).
•Back pressure: 13.8 bar (200 psi).
Failure to observe this warning can result in severe injury or death.
Type of Hydraulic System ......................................Open-center or closed-center
Flow
Minimum .......................................................................... 15.1 l/min (4 gpm)
Recommended .................................................................. 22.7 l/min (6 gpm)
Maximum
H6400C and H6400C1 .................................................. 30.3 l/min (8 gpm)
VSD6400..................................................................... 45.4 l/min (12 gpm)
Filtration ............................................................................. 10 micron (nominal)
Pressure Relief Setting .......................................................... 138 bar (2000 psi)
Back Pressure (maximum)* ................................................... 13.8 bar (200 psi)
* 13.8 bar (200 psi) is the maximum agreed standard back pressure for the
HTMA (Hydraulic Tool Manufacturers Association). Fairmont tools will
operate satisfactorily at this standard.
1. Maximum hydraulic fluid temperature must not exceed 60 °C (140 °F).
A sufficient oil cooling capacity is needed to limit the hydraulic fluid
temperature.
2. Hydraulic flow must not exceed recommended amount (see above). Install
a flow meter in the return line to measure the rate of hydraulic flow before
using the tool.
3. Pressure relief valve setting must not exceed 138 bar (2000 psi) at the
tool’s maximum flow. Locate the pressure relief valve in the supply circuit
to limit excessive hydraulic pressure to the tool.
Hydraulic Schematic
Recommended Hydraulic Fluids
Use any non-detergent, petroleum-based hydraulic fluid which meets the
following specifications or HTMA specifications.
S.U.S. @
38 °C (100 °F) ............................................................................... 140 to 225
99 °C (210 °F) ............................................................................ 40 minimum
Flash Point..................................................................170 °C (340 °F) minimum
Pour Point ..................................................................–34 °C (–30 °F) minimum
FILTER
(10 micron)
COOLER
RELIEF
VALVE
138 bar
(2000 psi)
CONTROL
VALVE FLOW METER
T
PTOOL
RESERVOIR
PUMP
POWER SOURCE

H6400C, H6400C1, andVSD6400 Reversible Drills
Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr. •Rockford, IL 61109-2988 USA •815/397-7070
Printed in the USA
Greenlee Textron / Subsidiary of Textron Inc.
4455 Boeing Drive, Rockford, IL 61109-2988 USA
Customer Service (International): 815/397-7070 •Fax: [phone]
Customer Service (North America): 800/435-0786 •USA Fax: [phone]
Canada Fax: [phone]
www.greenlee.textron.com
Accessories
Accessories for the H6400C, H6400C1, and VSD6400 include a standard chuck, chuck
key, and two types of wood-boring bits: Nail Eater II®Power Bits and E-Z Bore®Bits.
The Nail Eater II bits are made of super-tough heat-treated steel with a patented design
cutting angle for smoother starts and reduced cutting loads. E-Z Bore bits are intended
for boring through hardwoods and softwoods; double-end replaceable screw point
with one fine-thread point and one coarse-thread point.
UPC No.
78-3310 Part No. Description
43040 139287 Chuck –allows use with standard drill bits
41454 F014049K Chuck Key
31788 31788 62PTS –5/8
31790 31790 62PTS –11/16
31792 31792 62PTS –3/4
31794 31794 62PTS –13/16
31796 31796 62PTS –7/8
31798 31798 62PTS –1
30915 30915 66PT –1/2 (5/16" hex shank)
30919 30919 66PT –5/8
30921 30921 66PT –11/16
30923 30923 66PT –3/4
30925 30925 66PT –13/16
30927 30927 66PT –7/8
30929 30929 66PT –15/16
30931 30931 66PT –1
30935 30935 66PT –1-1/8
30937 30937 66PT –1-1/4
34985 34985 149G –1
29388 29388 149G –1-1/8
29389 29389 149G –1-1/4
29390 29390 149G –1-3/8
29391 29391 149G –1-1/2
29392 29392 149G –1-3/4
34986 34986 149G –2
29393 29393 149G –2-1/8
29395 29395 149G –2-1/4
29396 29396 149G –2-9/16
34987 34987 149G –3
29398 29398 149G –3-5/8 (6-1/4" overall length)
29400 29400 149G –4-5/8 (6-1/4" overall length)
05133 05133 Replacement screw point for 149G –1 through 149G –3
18538 18538 Replacement screw point for 149G –3-5/8 and 149G –4-5/8
18405 18405 Replacement shank for 149G –3-5/8 and 149G –4-5/8