Greenlee 690 User manual

690 and 690-22
Power Fishing Systems
INSTRUCTION MANUAL
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 6159.8 © 2000 Greenlee Textron IM 906 REV 28 3/00

Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
KEEPTHIS MANUAL
Table of Contents
Description ................................................................... 2
Safety........................................................................... 2
Purpose........................................................................ 2
Important Safety Information ................................... 3–4
Grounding Instructions................................................. 4
Identification................................................................. 5
Specifications............................................................... 5
Setup............................................................................ 6
Operation ................................................................. 6–8
Maintenance ................................................................ 8
Troubleshooting ........................................................... 9
Exploded Views and Parts Lists .......................... 10–13
Wiring Diagram .......................................................... 14
Description
The Greenlee 690 and 690-22 Power Fishing Systems
are intended to “fish,” or route, nylon fishing line through
1/2" to 4" conduit. Optional accessories are also
available for fishing through 5" and 6" conduit, and for
clean-up vacuuming.
This tool is intended for commercial use.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize personnel with the
safe operation and maintenance procedures for the
following Greenlee products:
• 690 Serial Number AAR 001 and higher
(115-Volt model)
• 690-22 Serial Number AAT 001 and higher
(220-Volt model)
Greenlee, and Mighty Mouser are registered
trademarks of Greenlee Textron.
Keep this manual available to all personnel.
Replacement manuals are available upon request at no
charge.

Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
Do not use this tool in a hazardous
environment, or use this tool to
vacuum up anything hazardous.
Hazards include flammable liquids,
gases, or other materials. Such use
can result in a fire or explosion.
Failure to observe this warning will
result in severe injury or death.
IMPORTANT SAFETY INFORMATION
Electric shock hazard:
• Do not leave unit unattended
when plugged in. Unplug from
receptacle when not in use and
before servicing.
• Do not expose to rain. Store
indoors.
• Do not handle plug or vacuum/
blower unit with wet hands.
• Do not use with a damaged cord
or plug. If the vacuum/blower is
not working as it should, if it has
been dropped, damaged, left
outdoors or dropped into water,
send it to an authorized Greenlee
service center.
• Do not pull or carry by cord, use
the cord as a handle, close a door
on the cord, run over the cord, or
pull the cord around sharp edges
or corners. Keep the cord away
from heated surfaces.
• Do not unplug by pulling on the
cord. To unplug, grasp and pull
the plug — not the cord.
• Connect to a properly grounded
receptacle only. See Grounding
Instructions.
• Disconnect from power before
servicing.
Failure to observe these warnings
can result in severe injury or death.
This symbol is used to call your attention to
hazards or unsafe practices which could result in
an injury or property damage. The signal word,
defined below, indicates the severity of the hazard.
The message after the signal word provides
information for preventing or avoiding the hazard.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Hazards which, if not avoided, COULD result in
severe injury or death.
Immediate hazards which, if not avoided, WILL
result in severe injury or death.
SAFETY
ALERT
SYMBOL
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning can
result in severe injury or death.
• Do not allow to be used as a toy. Close attention
is necessary when used by or near children.
• Use only as described in this manual. Use only
manufacturer’s recommended attachments.
• Do not put any object into openings. Do not use
with any opening blocked; keep free of dust and
debris that may reduce air flow.
• Turn power OFF before unplugging.
• Use extra care when cleaning on stairs.
• Keep loose clothing and all parts of the body
away from openings and moving parts.
Failure to observe these warnings can result in
severe injury or death.

Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
IMPORTANT SAFETY INFORMATION
Grounding Instructions
This tool must be grounded. In the event of a malfunction
or breakdown, an electrical ground provides a path of least
resistance for the electric current. This path of least
resistance is intended to reduce the risk of electric shock.
This tool’s electric cord has a grounding conductor and a
grounding plug as shown. Do not modify the plug. Connect
the plug to a corresponding GFCI-protected receptacle
that is properly installed and grounded in accordance with
all national and local codes and ordinances.
Do not use an adapter.
Do not vacuum or blow burning or
toxic materials such as carcinogens,
asbestos, pesticides or heavy
metals.
• Wear eye protection and a dust
mask when operating or servicing
this tool.
• Piston and debris will exit the
conduit at high speed. Attach the
warning tag at the exit end of the
conduit before blowing a piston
through the conduit.
Failure to wear eye protection can
result in serious eye injury from
flying debris.
• Do not use without a clean filter in place. Using
the vacuum/blower with a clogged, damaged or
missing filter will cause damage to the motor.
• Do not vacuum up anything that is burning or
smoking, such as cigarettes, matches or hot
ashes.
Failure to observe these warnings can result in
severe injury or death.
Electric shock hazard:
• Do not modify the plug provided
with the tool.
• Connect this tool to a grounded
receptacle on a 15-amp GFCI-
protected circuit.
Failure to observe these warnings
can result in severe injury or death.
NEMA 5-15 (for Model 690)
ReceptaclePlug
NEMA 6-15 (for Model 690-22)
ReceptaclePlug

Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
Identification
GREENLEE
Intake Port
(for vacuuming)
Exhaust Port
(for blowing)
Motor
Model 690...................................................................... 12 amps / 115 VAC / 60 Hz
Model 690-22 .................................................................. 6 amps / 220 VAC / 50 Hz
Pressure
Blower ............................................................................................ 0.275 Bar (4 psi)
Vacuum
Column of Water................................................................................ 2.8 m (110")
Column of Mercury ............................................................................ 203 mm (8")
Air Flow ................................................................................. 36.5 m3/min (120 ft3/min)
Piston Speed in 1/2" Conduit....................................................145 m/min (475 ft/min)
Tank Capacity
Liquid.............................................................................................41 L (11 U.S. gal)
Dry...................................................................................................30 L (8 U.S. gal)
Mass / Weight ........................................................................................22.7 kg (51 lb)
Specifications

Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
Setup
1. Unfasten the catches. Remove the motor cover and
remove the hose from the tank. Install the cover and
latch the catches.
2. Attach the storage box to the tank by positioning the
box over the triangular rib on the tank and sliding
the box down firmly until it locks into place.
Operation
• Wear eye protection and a dust
mask when operating the unit.
• Piston and debris will exit the
conduit at high speed. Attach the
warning tag at the exit end of the
conduit before using the unit.
Failure to observe this warning can
result in serious injury from flying
debris.
Use the 690 or 690-22 alone, or combine it with a
592 Mighty Mouser®as shown here.
OPERATING TIPS
• When fishing through IMC or rigid, blowing is
generally more efficient than vacuuming.
• When fishing through EMT, vacuuming is the better
method. EMT connections are not airtight, and a
piston that is blown through might not reach the exit
end of the conduit run.
• Two fishing lines can be vacuumed in at the same
time, if desired. Leave one line in the conduit to pull
additional wire into the conduit after the initial
installation.

Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
Operation (cont’d)
VACUUMING
Line Tied
to Piston
Piston
Nose
Cone
Fish Line
Cannister
Line Drag Insert
Adapter
Cone
CAUTION
1
3
2
Cone 1-1/4" to 2-1/2" Cone 3" to 4"
Cone 1/2" to 1"
Washer 5" and 6"
(optional)
Adapters
CAUTION
1
32
BLOWING
BLOWING WITH OPTIONAL 592 MIGHTY MOUSER®

Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
Operation (cont’d)
CLEAN-UP VACUUMING
Do not vacuum or blow burning or
toxic materials such as carcinogens,
asbestos, pesticides or heavy
metals.
•Do not use without a clean filter in place. Using
the vacuum/blower with a clogged, damaged or
missing filter will cause damage to the motor.
•Do not vacuum up anything that is burning or
smoking, such as cigarettes, matches or hot
ashes.
Failure to observe these warnings can result in
severe injury or death.
Wet Pickup
This unit is equipped with a shut-off float valve. When
the unit is used for wet pickup, the rising fluid lifts the
float valve until it seals against the motor intake. When
this happens, the sound of the motor changes to a
higher pitch. Unplug the unit, empty the tank, and
replace the cover.
Dry Pickup
For optional dry pickup accessories, see the Optional
Equipment at the end of the Parts List.
Wear eye protection and a dust
mask when operating or servicing
this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris.
Use extra care when cleaning on stairs.
Failure to observe this warning can result in severe
injury or death.
Maintenance
Note: Keep filters clean. Efficiency of this vacuum is
largely dependent on the cleanliness of the filters. A
clogged filter can cause overheating and damage to the
motor. Filters should be removed and cleaned
periodically to ensure proper operation. After cleaning,
allow filters to dry thoroughly to prevent deterioration.
Filters and Gaskets
1. Unplug the unit.
2. Remove the tank cover (21).
3. Carefully remove the filters (28, 28A) from the filter
basket (25). See the illustration.
25
28
28A
4. Clean the filters with a mild detergent and warm
water. Allow them to dry thoroughly.
5. Inspect the gaskets (22, 23). Replace if necessary.
6. Install the filters. Install the tank cover and secure
with the catches.
Electric shock hazard:
Disconnect from power before
servicing.
Failure to observe this warning can
result in severe injury or death.

Greenlee Textron / Subsidiary of Textron Inc. 94455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
Troubleshooting
PROBLEM PROBABLE CAUSE PROBABLE REMEDY
Unit does not run. Faulty cord. Replace cord.
Faulty switch. Replace switch.
Faulty motor. Replace motor.
Unit does not develop adequate Filters are dirty. Clean the filters. See the Maintenance
vacuuming or blowing pressure. section of this manual.
Gaskets do not seal well. Replace gaskets. See the Maintenance
section of this manual.
Tank is full. Empty the tank.
Piston does not travel Wrong piston size. Select the correct piston size.
through the conduit. Conduit run is obstructed. Clear the conduit run. Check for
flattened bends.
EMT couplings are loose. Tighten the couplings.

Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing System
27
20
48
43
11
49
10
22
21
51
50
19
17
14
12 13
16
15
47
26
18
23
24
28
28A
25
1
5
8
7
6
42
3
4
46
2
44
45
46
4140
38373635
52
29
53 55
56
Optional Accessories
54
9
32 33 34
31
30
30A
See Wiring
Diagram
ExplodedView
690 and 690-22

Greenlee Textron / Subsidiary of Textron Inc. 11 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing System
Parts List — 690 and 690-22
CAT. NO.
KEY 78-3310- PART NO. DESCRIPTION QTY.
503 4392.0 Tank Assembly (includes items 1–8, 44–46) ... 1
1 503 4394.7 Tank Unit without Wheels................................. 1
2 905 2738.0 Swivel Caster.................................................... 2
3 905 4118.9 Washer ............................................................. 4
4 905 3808.0 Screw, #12-24 x 5/8 Rd. Hd. Mach. ................. 4
5 503 4030.1 Axle Bracket ..................................................... 1
6 503 4031.0 Axle................................................................... 1
7 905 1353.3 1/2" Retaining Ring........................................... 4
8 905 2737.2 Rubber Wheel................................................... 2
9 905 4811.6 Nut, Push-on..................................................... 6
500 0501.4 Vacuum Unit Assembly (115 Volt)
500 0500.6 Vacuum Unit Assembly (220 Volt)
(includes items 10–28A, 43, 47–51)
10 503 1325.8 Vacuum Motor and Blower (115 Volt) .............. 1
503 1342.8 Vacuum Motor and Blower (220 Volt)
11 503 1773.3 Power Cord (must be modified
for 220 Volt with item 49).................................. 1
12 918 5284.6 Power Switch with Nut...................................... 1
13 905 2434.9 Nut, 8–32 .......................................................... 2
14 500 0423.9 Switch Plate...................................................... 1
15 500 0422.0 Air Baffle ........................................................... 1
16 905 1649.4 Washer, Internal Tooth..................................... 2
17 905 3936.2 Self-tapping Screws ......................................... 4
18 905 1669.9 Nut, 1/4–20 Nylock ........................................... 3
19 905 1532.3 Screw, 8–32 x .5............................................... 1
20 500 0907.9 Rainhat and Decals (115 Volt) ......................... 1
500 0995.8 Rainhat and Decals (220 Volt) ......................... 1
503 2118.8 Tank Cover and Motor Mount
(includes items 9, 21–28A)............................... 1
21 500 0906.0 Tank Cover ....................................................... 1
22 503 8814.2 Gasket, Blower ................................................. 1
23 501 6667.0 Gasket, Tank .................................................... 1
24 501 6669.7 Ball Valve.......................................................... 1
25 500 0504.9 Filter Basket...................................................... 1
26 905 2125.0 Washer ............................................................. 3
27 905 4812.4 Hex Hd. Bolt 1/4–20 x 2.25 .............................. 3
28 503 1314.2 Filter Bag, Inner ................................................ 1
28A 503 1315.0 Filter Bag, Outer ............................................... 1
29 503 8624.7 Flexible Hose, 1-1/2" dia. x 10 ft. ..................... 1
30 503 2104.3 Flexible Hose, 1-1/2" x 1 ft. .............................. 1
35 595 85 lb Tensile Strength Nylon Line (2150 ft)...... 1
36 502 5646.7 Adapter Cone 1/2" to 1".................................... 1
37 502 5644.0 Adapter Cone 1-1/4" to 2-1/2" .......................... 1
38 502 5645.9 Adapter Cone 3" to 4"....................................... 1
40 502 3360.2 Adapter Nozzle for Tape and Line ................... 1

Greenlee Textron / Subsidiary of Textron Inc. 12 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing System
Parts List — 690 and 690-22 (cont’d)
CAT. NO.
KEY 78-3310- PART NO. DESCRIPTION QTY.
41 608 Piston for 1/2" Conduit, Foam Type ................. 1
41 609 Piston for 3/4" Conduit, Foam Type ................. 1
41 610 Piston for 1" Conduit, Foam Type .................... 1
41 611 Piston for 1-1/4" Conduit, Foam Type.............. 1
41 612 Piston for 1-1/2" Conduit, Foam Type.............. 1
41 613 Piston for 2" Conduit, Foam Type .................... 1
41 614 Piston for 2-1/2" Conduit, Foam Type.............. 1
41 615 Piston for 3" Conduit, Foam Type .................... 1
41 616 Piston for 3-1/2" Conduit, Foam Type.............. 1
41 617 Piston for 4" Conduit, Foam Type .................... 1
41 621 Piston for 2-1/2" EMT ....................................... 1
41 646 Piston for 3-1/2" EMT ....................................... 1
41 622 Piston for 3" EMT ............................................. 1
41 623 Piston for 4" EMT ............................................. 1
42 503 4027.1 Storage Box for Accessories ............................ 1
43 918 6376.7 Strain, Relief ..................................................... 1
44 905 3371.2 Catch ................................................................ 3
45 905 3368.2 Screw, #12–24 x 1/2" Rd. Hd. Mach. ............... 6
46 905 3370.4 Washer, #12 Spring Lock ............................... 10
47 905 3386.0 Spring, Lockwasher .......................................... 1
48 918 6263.9 Nut, 1/2" Cond Lock ......................................... 1
49 918 6084.9 220-Volt Plug (690-22 only).............................. 1
50 918 6104.7 Terminal, Push-on ............................................ 4
51 918 6049.0 Terminal, Ring .................................................. 2
52 503 4118.9 Warning Card ................................................... 1
54 905 3630.4 Cuff ................................................................... 2
Optional Equipment — Purchased Separately
30A 905 3633.9 Hose Clamp
31 691 Mighty Mouser®Blow Gun
(consists of items 32, 33, 34)
32 503 2096.3 Handle Cannister
33 503 2098.0 Line Drag Insert
34 503 2097.1 Nose Cone
41 618 Piston for 5" Conduit
41 619 Piston for 6" Conduit
501 7217.4 1-1/2" x 3" Repair Coupler (not illustrated)
53 604 85 lb Nylon Fish Line (2400 ft)
55 501 8877.1 Vacuum Crevice Tool
56 501 8879.8 Vacuum Dust Brush
Notes:
1. Old motor cover (503 3822.6) and motor will work on new plastic (503 0906.0) tank cover.
2. New motor cover (500 0907.9) will not work on old aluminum (503 0906.0) tank cover.

Greenlee Textron / Subsidiary of Textron Inc. 13 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing System
ExplodedView and Parts List — Blower andVacuum Motor
129 128
127 122 123
125 124
122 121
119
118
113 114
117
116
111
112
111
109 110
126
108 107
132 106 105
104
103
102
101
120 131
130
10 mm
Armature
503 1325.8 Vacuum Motor and
Blower (115 Volt) ....................1
503 1326.6 Vacuum Motor and
Blower (220 Volt)
101 918 6117.9 Screw/Washer.........................2
102 918 5638.8 Bracket .................................... 1
103 918 5443.1 Load Spring.............................1
104 918 6118.7 Disc .........................................1
105 918 6119.5 Ball Bearing.............................2
106 918 6714.2 Armature (115 Volt).................1
918 6715.0 Armature (220 Volt)
107 918 6123.3 Band........................................ 1
108 905 3329.1 Screw, #6 x 3/8 Type D
Self-tapping.............................1
109 918 5449.0 Field (115 Volt)........................ 1
918 5814.3 Field (220 Volt)
110 918 6124.1 Air Vent Reg............................2
111 905 3330.5 Screw, #8 x 32 UNC x 21/64
Hex Head Mach. .....................5
112 918 5809.9 Lead and Terminal ..................1
SERIAL NO.
AAR, AAT
KEY 10 mm Armature DESCRIPTION QTY.
SERIAL NO.
AAR, AAT
KEY 10 mm Armature DESCRIPTION QTY.
113 918 6716.9 Slinger ..................................... 2
114 918 6717.7 Washer, Neoprene..................1
116 918 5639.6 Clamp...................................... 2
117 918 6126.8 Brush Mechanism ...................2
118 918 6713.4 Bracket .................................... 1
119 918 6718.5 Spacer.....................................1
120 918 6116.0 Fan, Ventilating .......................1
121 918 6719.3 Fan ..........................................1
122 918 6720.7 Rotating Fan ...........................2
123 918 6131.4 Stationary Fan.........................1
124 918 6721.5 Washer....................................1
125 918 6722.3 Spacer.....................................1
126 918 6122.5 Bushing, Snap.........................1
127 918 6132.2 Fan Shell .................................1
128 918 6723.1 Washer....................................1
129 905 0301.5 Nut, 5/16–24 UNF Hex Jam....1
130 905 3326.7 Screw, #6–32 UNC Type BF
Self-tapping.............................2
131 918 6724.0 Cover....................................... 1
132 918 6725.8 Bearing....................................1

Greenlee Textron / Subsidiary of Textron Inc. 14 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
690 and 690-22 Power Fishing Systems
Wiring Diagram
Switch
Black
Motor Leads Power Cord
White
Black
White
Ground Wire from Motor
Ground Wire from Cord
Greenlee Textron / Subsidiary of Textron Inc.
4455 Boeing Drive, Rockford, IL 61109-2988 USA
Customer Service (International): 815/397-7070 •Fax: [phone]
Customer Service (North America): 800/435-0786 •Fax: [phone]
Canada Fax: [phone] Printed in the U.S.A.