Greyline Instruments PSL 5.0 User manual

www.greyline.com
USER'S GUIDE
Installation & Operation
Instructions
Pump Station Level Controller
Model PSL 5.0
Manual Series A.1.4

Note: This page has been left blank intentionally.

Page 3
PSL 5.0 Pump Station Level Controller
INDEX
CONNECTIONS:..............................................................................................4
KEYPAD SYSTEM...........................................................................................6
CALIBRATION MENU....................................................................................7
ICONS................................................................................................................8
MAIN DISPLAY...............................................................................................9
MESSAGE ICON..............................................................................................9
STATUS ............................................................................................................9
PASSWORD....................................................................................................10
UNITS/MODE.................................................................................................11
CALIBRATION ..............................................................................................12
RELAY PARAMETERS.................................................................................14
DATA LOGGING...........................................................................................16
SPECIAL FUNCTIONS..................................................................................18
SENSOR MOUNTING/LOCATION..............................................................19
SENSOR MOUNTING METHODS...............................................................20
ERROR/WARNING MESSAGES..................................................................22
FIELD TROUBLESHOOTING ......................................................................23
APPLICATIONS HOTLINE...........................................................................27
PRODUCT RETURN PROCEDURE.............................................................28
APPENDIX A - OPTIONS..............................................................................30
CONVERSION GUIDE ..................................................................................38
SPECIFICATIONS..........................................................................................39
PSL 5.0 RELAY CALIBRATION RECORD.................................................44
IMPORTANT NOTE: This instrument is manufactured and calibrated to meet product specifications.
Please read this manual carefully before installation and operation. Any unauthorized repairs or
modifications may result in a suspension of the warranty.
Available in Adobe Acrobat pdf format

Page 4
PSL 5.0 Pump Station Level Controller
!
CONNECTIONS:
POWER INPUT: The standard model requires AC power input between 100 to 240 VAC 50/60Hz . No
adjustments are necessary for voltages within this range.
Optional DC input model requires 9-32 VDC/9 Watts. Connect to + and - terminals.
Optional Thermostat and Heater modules are available rated for 115 VAC or 230 VAC.
IMPORTANT NOTE: To comply with CSA/UL electrical safety standards, AC power input and relay
connection wires must have conduit entry to the instrument enclosure. Installation requires a switch,
overcurrent fuse or circuit breaker in the building (in close proximity to the equipment) that is marked
as the disconnect switch.
Risk of electric shock. Loosen cover screw to access connections. Only qualified personnel should
access connections.
Note: Use of instrumentation over 40°C ambient requires special field wiring.
Note: User replaceable fuse is 2 Amp 250V (T2AL250V).

Page 5
PSL 5.0 Pump Station Level Controller
CONNECTIONS
HEATER OPTION
AC
LN
NO
C
NC
NO
C
NC
–
+
4-20mA
RLY2
RLY1
AC
GND
NC
C
NO
NC
C
NO
NC
C
NO
NC
C
NO
RLY3 RLY4 RLY5 RLY6
RELAYS
POWER
INPUT
GND
USB HARNESS
CONNECTOR
DATA LOGGER OPTION
PRESSURE
SENSOR
+–+–
CORE
WHT
SHLD
GRN
PZ
SENSOR
SRC SNK

Page 6
PSL 5.0 Pump Station Level Controller
KEYPAD SYSTEM
The following diagram shows the PSL 5.0 menu system. Arrows show the four directions to leave a
menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown.
Move the cursor (underline) under numerals and increase or decrease numerals with the and keys.
To store calibration values permanently (even through power interruptions), press the .

Page 7
PSL 5.0 Pump Station Level Controller
CALIBRATION MENU
--Password----------
Password 0000 --Data Logging-------
Log Site ID 0}
LevelMode
Jun 26 12Set Date /20
2351Set Time 1: :0
1Interval 0sec
LoggingLog
--Units/Mode--------
Mode}Level
Linear in
Temperature C
--Calibration-------
Min Range}16.00in
144.0inMax Range
Damping 10%
SsLO Time 30
--Relay Parameters--
Relay 1}
LevelFunction
Mode Pump
55.000inOn
40.000inOff
SLO mode Off
YesAlternate
Force Alt 5min
On Delay 5s
in
Relays 1 2 3 4 5 6
29.055
--Message-----------
Data log Stopped
Log Used 0%
Sensor A Good
BSensor Good
Temperature 21C
-- ----Relay Run Times
R1 0.12hr
R2 .05hr0
R3 0.32hr
R4 0.50hr
R5 1.09hr
R6 0.51hr
Sensor B 0.13hr
--Status------------
Range}A 50.98in
Range B 47.83in
EC 100%
Relays 1 2 3 4 5 6
--Special Functions-
Language English}
Analog Out 4-20mA
Backlight High
Relay LogReset NO
Restore Defaults NO
New Password 0000
--Simulation--------
}Test Actual
Level 29.02in
4-20mA Level 10.45
Relays 1 2 3 4 5 6
--Configuration-----
1.}25.00
Utility
Sonar 1.14
24Logger 1. T
6Relays
Analog Out 1
--Menu Selections----
Units / Mode}
Calibration
Relay Parameters
Data Logging
Special Functions
Simulation
Configuration
--24 hr log----------
Date Feb. 12/20}10
29.036inAverage
29.056inMaximum
12:32:00Max Time
29.016inMinimum
12:33:00Min Time

Page 8
PSL 5.0 Pump Station Level Controller
ICONS
1. 2.
Message waiting. Press .Ç
Data logging .off
1. 2.
Data logging .on
1. 2. 3. 4.
USB file download.
File download completed.
Download Error.
Echo OK.
Measurement switched to pressure sensor.
3.
3.
2.
2.
1.
1.
No Echo .

Page 9
PSL 5.0 Pump Station Level Controller
MAIN DISPLAY
The main display shows the units selected from the Units/Mode menu, Level or
Range being measured and RELAY states.
MESSAGE ICON
Press from the MAIN display to view status of the data logger and
error/warning messages provided by the instrument. The Message icon will
blink on the MAIN display if error messages are being generated by the
instrument. Refer to the manual section Error/Warning Messages for a
description. Press to return to the main display.
STATUS
Press from the MAIN display to view instrument status. Range will be
displayed in linear units, for both the sonar and pressure sensors.
Range A Range measurement of PZ transducer.
Range B Equivalent range measurement of pressure transducer.
EC Displays echo confidence.
Relays Energized relays will display as a white character on a black
background.
RELAY RUN TIMES
Tracks run times of the six relays. Also indicates total down time of the ultrasonic
transducer.
in
Relays 1 2 3 4 5 6
29.055
--Message-----------
Data log Stopped
Log Used 0%
Sensor A Good
Sensor B Good
Temperature 21C
--Status------------
Range A 50.98in
Range B 47.83in
EC 100%
Relays 1 2 3 4 5 6
}
--Relay Run Times----
R1 0.12hr
R2 0.05hr
R3 0.32hr
R4 0.50hr
R5 1.09hr
R6 0.51hr
Sensor B 0.13hr

Page 10
PSL 5.0 Pump Station Level Controller
PASSWORD
The password (a number from 0000 to 9999) prevents unauthorized access to the
Calibration menu.
From the Main display press the key to get to Password. Factory default
password is 0000 and if it has not been changed press the to proceed to the
Menu Selections screen.
If a password is required, press to place the cursor under the first digit and or
to set the number, then to the second digit, etc. Press or to proceed to
the Menu Selections screen.
A new password can be stored by going to Special Functions/New
Password.
--Password----------
Password 0000