Grill-Max Express X30 User manual

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GRILL-MAXEXPRESS
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GRILL-MAXEXPRESS
ROLLER GRILLS
X30, X45, X50, X75
Innite Controls
BUN WARMERS
XBW-30, XBW-50
Installation and
Operation
Instructions
2M-Z13702 Rev. A 12/22/2010
is a registerd trademark of Star International Holdings Company Inc, All rights reserved.
IL2072

2
2
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information
provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time
Hours:
Telephone: [phone] Local [phone]
Fax: [phone] Local [phone]
E-mail [email protected]
[email protected]
W[email protected]
Website: www.star-mfg.com
Service Help Desk
Authorized Service Agent Listing
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com
E-mail [email protected]
Telephone: [phone] Local [phone]
Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive
St. Louis, MO 63143
U.S.A

TABLE OF CONTENTS
PAGE NUMBER
GENERAL SAFTEY INFORMATION 3
GENERAL INSTALLATION INFORMATION 4
 ConnectionLoad&Sepecications 4
GENERAL OPERATING INSTRUCTIONS 5
Cleaning 5
ROLLERGRILL EXPLODED VIEW 6
PARTS LIST
30 MODEL SERIES 7
45 MODEL SERIES 8
50 MODEL SERIES 9
75 MODEL SERIES 10
WIRING DIAGRAM 11
BUN WARMER EXPLODED VIEW 12
PARTS LIST
XBW-30 & XBW-50 MODEL 13
WARRANTY 14
GENERAL SAFETY INFORMATION
Thisequipmentisdesignedandsoldforcommercialuseonlybypersonneltrainedandexperiencedin
itsoperationandisnotsoldforconsumeruseinandaroundthehomenorforusedirectlybythegeneral
publicinfoodservicelocations.
Beforeusingyournewequipment,readandunderstandalltheinstructions&labelsassociatedwiththe
unitpriortoputtingitintooperation.Makesureallpeopleassociatedwithitsuseunderstandtheunits
operation&safetybeforetheyusetheunit.
Allshippingcontainersshouldbecheckedforfreightdamagebothvisibleandconcealed.Thisunithas
beentestedandcarefullypackagedtoinsuredeliveryofyourunitinperfectcondition.Ifequipmentis
receivedindamagedcondition,eitherapparentorconcealed,aclaimmustbemadewiththedelivering
carrier.
Concealeddamageorloss-ifdamageorlossisnotapparentuntilafterequipmentisunpacked,a
requestforinspectionofconcealeddamagemustbemadewithcarrierwithin15days.Becertainto
retainallcontentsplusexternalandinternalpackagingmaterialsforinspection.Thecarrierwillmake
aninspectionandwillsupplynecessaryclaimforms.
3
CAUTION

GENERAL INSTALLATION INFORMATION
Thegrillshouldbeconnectedtoawalltypereceptacle,adirectlineorindividualbranchcircuit.
Anindividualbranchcircuitispreferred.Ifconnectedtoanoverloadedcircuitthegrillwillnot
operateproperly.Theunitshouldbelevelwheninstalled.Adjustable1-inchlegsarestandard
onallmodels.
BunWarmersmustbelevelforselfclosingfeature.
Thisgrillisequippedforthevoltageshownonthenameplate.
Itwilloperateonalternatingcurrentonly,however,thespeciedvoltagemustbeapplied.
CONNECTION LOAD:
DO NOT CONNECT TO DIRECT CURRENT (DC).
IMPORTANT
UNLEVEL UNITS COULD RESULT IN HAVING PRODUCT TRAVEL FROM
ONE SIDE TO THE NEXT, OVER A PERIOD OF TIME.
4
WARNING
Value Roller Grill
Model No (W) Width (D) Depth (H) Height Voltage Wattage Amps Plug
X30 23-3/4” 20-5/8”
10” 120 1150 9.6 5-15PX45 28-1/2” 1650 13.8
X50 35-3/4” 20-5/8” 1535 12.8
X75 28-1/2” 240 2400 10 6-15P
Value Bun Warmer
XBW30 23-3/4” 20-5/8” 6-1/4” 120 35 0.3 5-15P
XBW50 35-3/4” 50 0.4
Nameplate
H
DW
IL2071

GENERAL OPERATING PROCEDURES
Themainswitchlocatedonthecontrolpanelcontrolsallthepowertotheunit.Withthemainswitchon,the
rollerswillturn,butnoheatwillbesuppliedunlesstheheatcontrolsareturnedon.Forexibilitytheheating
sectionofthegrillisdividedintotwoindividuallycontrolledheatsections.Therightcontrolregulatestheheatto
therearsection(greyrollerseals)andtheleftcontrolregulatestheheattothefrontsection(blackrollerseals).
Theswitchislightedtoindicatewhentheunitisturnedon.Asignallightisprovidedforeachheatcontroland
indicateswhentheheatedsectionison.
COOKING
Theheatcontrolsprovideaninniterangeofsettingsforawidevarietyoffoodproductsandinstallation
conditions.Thesize,contentandshapeoftheproductandtheinstallationofanysanitaryfoodshields
orsneezeguardswilldeterminetheproperheatsetting.TheNationalSanitationFoundationrequires
thatperishablefoodsbekeptat140°Foraboveduringservingperiods.Donotkeepthefoodproduct
onalowsettingformorethantwohours.Theproductshouldbekeptrefrigerateduntilreadyforuse.
Cookingtimewillvarydependingonthestartingtemperatureandthequalitiesoftheproduct.Forbest
resultswhencookinghotdogsuseahotdogmadeforgrilling.
USE ONLY PLASTIC OR COATED UTENSILS FOR HANDLING THE FOOD
PRODUCT. METAL COULD SCRATCH THE ROLLER COATING AND AFFECT
THE CLEAN ABILITY OF THE ROLLERS.
DO NOT USE STEEL WOOL OR ABRASIVE CLEANERS ON THE ROLLERS.
SCRAPES WILL VOID THE WARRANTY. USE CAUTION WHEN CLEANING
A HOT GRILL TO PREVENT BURNS OR BODILY INJURY.
CLEANING
Beforecookingforthersttime,washtherollerswithmildsoapandwaterusingasoftcloth.Donot
use metal utensils when cooking. Scratches and scrapes will hamper the ability to easily clean the
rollers.Neverusesteelwoolorabrasivecleanersontherollers.Thiswilldamagethenishandthe
rollerbearings.Therollerscleanmosteasilywhenhot.Usecautionwhencleaningtopreventburns
andbodilyinjury.Cleantherollerswithacleanwetcloth.Wipefromtheendstothecentertoprevent
forcingdebrisintotherollerseals.Donotallowthefoodproducttobuildupandbakeontotheroller
surface.Theexterioroftheunitshouldbecleanedusingamilddetergentornon-abrasivecleaner.Clean
theentireunitdailytoinsurelonglifeandsatisfactoryperformanceaswellastomaintainanattractive
appearance.Donotcleanwithwaterjetequipment.
MAINTENANCE AND REPAIRS
Contactthefactory,aservicerepresentativeoralocalservicecompanyforserviceorrequiredmaintenance.
ReplacementcordsetsmustbepurchasedfromStarInternationalHoldingsInc.,Company.
5
CAUTION
CAUTION

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GRILL-MAXEXPRESS
VALUE ROLLER GRILL: MODEL X30, X45, X50, X75
SK2473 REV - 9/14/2010
1
2
3
9
568
11
10
12
16
17
18
21
22
23
24
25
26
29
27
28
13
19
15
20
14
7
4
Nameplate

PARTS LIST September8,2010,Rev.-
VALUE ROLLER GRILL MODEL X30, X30S, X30SG, X30F, X30SF, X30SGF
Fig No. Part Number Description Quantity Applications
1A5-Z2185 DRIP TRAY 30 1
2A5-RG3001 ROLLERASSY CHROME 11 X30, X30F PS-RG3078 ROLLERASSY POLY WELDED X30S, X30SF
A5-RG4565 ROLLERASY HIGRIP 30S/45S X30SG, X30SGF
32N-Z2178 ELEMENT 120V 30/45 11
42A-Z8017 BUSHING IDLER 4
52P-Z8392 IDLER SPROCKETASSEMBLY 4
62C-1810 WASHER 3/16 BURR STLNP 10
7A5-Z13684 CHAIN GUIDE-11 COUNT 1
82C-Z0498 NUT 10-24 NYLK HEX STLZP 4
92C-6349 SCREW #8X3/8 B THP STL NP 27
10 2I-Z13659 INNER SEAL-BLACK 12 FRONT ROLLERS
2I-Z13660 INNER SEAL-LIGHT GRAY 10 BACK ROLLERS
11 2P-Z13661 TUBE GUIDE, 16 GA, BLACK 22
12 A5-RG30148 ASY,CHN TENSIONER W/SPKT 1
13 2P-Z8074 EXTENSION SPRING 1
14 2P-Z13743 #25 ROLLER CHAIN,188TEETH 1X30, X30S, X30SG
2P-Z13744 #25 ROLLER CHAIN,184TEETH X30F, X30SF, X30SFG
15 A5-Z13666 COVER,END PANEL,SLT,11CT 2X30, X30S, X30SG
A5-Z13669 COVER-END PANEL-FLAT-11CT X30F, X30SF, X30SFG
16 2P-Z11853 MOTOR SPROCKET 1
17 2C-1506 SCREW 10-32X1/2 RHPSTL 4
2C-200121 WASHER #10 SPLITSS 4
18 2U-Z11854 MOTOR GEAR, 120V 1
19 2K-Y3240 BUSHING HEYCO SR 17-2 1
20 A5-Z13677 COVER,BODY PANEL, X30 1
21 2K-Y8571 BUSHING SNAP 2 1/8 2
22 2A-Z11501 FOOT 1” SOLID RUBBER 4
23 2J-Z2195 INFINITE CONTROL120V 2
25 2M-Z13657 OVERLAY, MODEL X30, X45 1
26 2E-Z1858 SWITCH-LIGHTED 1
27 2R-Z1854 KNOB-CONTROL 2
28 2J-Z13654 PILOT LIGHT RECT-RED-120V 2
29 A5-Z13685 ELEMENT RETAINER,LWR-11CT 1
NI 2P-Z0584 TONGS-PLASTIC 9” 1
NI C3-G8021 CORDASSEMBLY 14-3 120V 1
NI A5-RG2006 WIREASSEMBLY #5 1

PARTS LIST September8,2010,Rev.-
VALUE ROLLER GRILL MODEL X45, X45S, X45SG, X45F, X45SF, X45SGF
Fig No. Part Number Description Quantity Applications
1A5-Z2186 DRIP TRAY 45 1 X45
2A5-RG3001 ROLLERASSY CHROME 16 X45 PS-RG3078 ROLLERASSY POLY WELDED X45S
A5-RG4565 ROLLERASY HIGRIP 30S/45S X45SG
32N-Z2178 ELEMENT 120V 30/45 16
42A-Z8017 BUSHING IDLER 4
52P-Z8392 IDLER SPROCKETASSEMBLY 4
62C-1810 WASHER 3/16 BURR STLNP 10
7A5-Z13686 CHAIN GUIDE-16 COUNT 1 X45
82C-Z0498 NUT 10-24 NYLK HEX STLZP 4
92C-6349 SCREW #8X3/8 B THP STL NP 36
10 2I-Z13659 INNER SEAL-BLACK 16 FRONT ROLLERS
2I-Z13660 INNER SEAL-LIGHT GRAY BACK ROLLERS
11 2P-Z13661 TUBE GUIDE, 16 GA, BLACK 32
12 A5-RG30148 ASY,CHN TENSIONER W/SPKT 1
13 2P-Z8074 EXTENSION SPRING 1
14 2P-Z13745 #25 ROLLER CHAIN,246TEETH 1X45, X45S, X45SG
2P-Z13746 #25 ROLLER CHAIN, 242TEETH X45F, X45SF, X45SGF
15 A5-Z13672 COVER,END PANEL,SLT,16CT 2X45, X45S, X45SG
A5-Z13675 COVER,END PANEL,FLAT, 16CT X45F, X45SF, X45SGF
16 2P-Z11853 MOTOR SPROCKET 1
17 2C-1506 SCREW 10-32X1/2 RHP STL 4
2C-200121 WASHER #10 SPLIT SS
18 2U-Z11854 MOTOR GEAR, 120V 1
19 2K-Y3240 BUSHING HEYCO SR 17-2 1
20 A5-Z13679 COVER,BODY PANEL, X45 1 X45
21 2K-Y8571 BUSHING SNAP 2 1/8 2
22 2A-Z11501 FOOT 1” SOLID RUBBER 4
23 2J-Z2195 INFINITE CONTROL 120V 2
25 2M-Z13657 OVERLAY, MODEL X30, X45 1
26 2E-Z1858 SWITCH-LIGHTED 1
27 2R-Z1854 KNOB-CONTROL 2
28 2J-Z13654 PILOT LIGHT RECT-RED-120V 2
29 A5-Z13687 ELEMENT RETAINER,LWR-16CT 1 X45
NI 2P-Z0584 TONGS-PLASTIC 9” 1
NI C3-G8021 CORDASSEMBLY 14-3 120V 1
NI A5-RG4512 WIREASSY LONG 2

PARTS LIST September8,2010,Rev.-
VALUE ROLLER GRILL MODEL X50, X50S, X50SG, X50F, X50SF, X50SGF
Fig No. Part Number Description Quantity Applications
1A5-Z2305 DRIP TRAY 50 1
2A5-RG7501 ROLLERASSY CHROME 11 X50, X50F A5-RG7502 ROLLERASSY POLY X50S, X50SF
A5-RG5057 ROLLERASY HIGRIP 50SG/75SG X50SG, X50SGF
32N-Z2179 ELEMENT 120V 50/75 11
42A-Z8017 BUSHING IDLER 4
52P-Z8392 IDLER SPROCKETASSEMBLY 4
62C-1810 WASHER 3/16 BURR STLNP 10
7A5-Z13684 CHAIN GUIDE-11 COUNT 1
82C-Z0498 NUT 10-24 NYLK HEX STLZP 4
92C-6349 SCREW #8X3/8 B THP STL NP 27
10 2I-Z13659 INNER SEAL-BLACK 12 FRONT ROLLERS
2I-Z13660 INNER SEAL-LIGHT GRAY 10 BACK ROLLERS
11 2P-Z13661 TUBE GUIDE, 16 GA, BLACK 22
12 A5-RG30148 ASY,CHN TENSIONER W/SPKT 1
13 2P-Z8074 EXTENSION SPRING 1
14 2P-Z13743 #25 ROLLER CHAIN,188TEETH 1X50, X50S, X50SG
2P-Z13744 #25 ROLLER CHAIN,184TEETH X50F, X50SF, X50SGF
15 A5-Z13666 COVER,END PANEL,SLT,11CT 2X50, X50S, X50SG
A5-Z13669 COVER-END PANEL-FLAT-11CT X50F, X50SF, X50SGF
16 2P-Z11853 MOTOR SPROCKET 1
17 2C-1506 SCREW 10-32X1/2 RHP STL 4
2C-200121 WASHER #10 SPLIT SS
18 2U-Z11854 MOTOR GEAR, 120V 1
19 2K-Y3240 BUSHING HEYCO SR 17-2 1
20 A5-Z13679 COVER,BODY PANEL, X50 1
21 2K-Y8571 BUSHING SNAP 2 1/8 2
22 2A-Z11501 FOOT 1” SOLID RUBBER 4
23 2J-Z2195 INFINITE CONTROL 120V 2
25 2M-Z13658 OVERLAY, MODEL X50, X75 1
26 2E-Z1858 SWITCH-LIGHTED 1
27 2R-Z1854 KNOB-CONTROL 2
28 2J-Z13654 PILOT LIGHT RECT-RED-120V 2
29 A5-Z13684 ELEMENT RETAINER,LWR-11CT 1
NI 2P-Z0584 TONGS-PLASTIC 9” 1
NI C3-G8021 CORDASSEMBLY 14-3 120V 1
NI A5-RG2006 WIREASSEMBLY #5 2

PARTS LIST September8,2010,Rev.-
VALUE ROLLER GRILL MODEL X75, X75S, X75SG, X75F, X75SF, X75SGF
Fig No. Part Number Description Quantity Applications
1A5-Z2306 DRIP TRAY 75 1
2A5-RG7501 ROLLERASSY CHROME 16 X75, X75F A5-RG7502 ROLLERASSY POLY X75S, X75SF
A5-RG5057 ROLLERASY HIGRIP 50SG/75SG X75SG, X75SGF
32N-Z2193 ELEMENT 230V 50/75 16
42A-Z8017 BUSHING IDLER 4
52P-Z8392 IDLER SPROCKETASSEMBLY 4
62C-1810 WASHER 3/16 BURR STLNP 10
7A5-Z13686 CHAIN GUIDE-16 COUNT 1
82C-Z0498 NUT 10-24 NYLK HEX STLZP 4
92C-6349 SCREW #8X3/8 B THP STL NP 36
10 2I-Z13659 INNER SEAL-BLACK 16 FRONT ROLLERS
2I-Z13660 INNER SEAL-LIGHT GRAY 16 BACK ROLLERS
11 2P-Z13661 TUBE GUIDE, 16 GA, BLACK 32
12 A5-RG30148 ASY,CHN TENSIONER W/SPKT 1
13 2P-Z8074 EXTENSION SPRING 1
14 2P-Z13745 #25 ROLLER CHAIN,246TEETH 1X75, X75S, X75SG
2P-Z13746 #25 ROLLER CHAIN,242TEETH X75F, X75SF, X75SGF
15 A5-Z13672 COVER,END PANEL,SLT,16CT 2X75, X75S, X75SG
A5-Z13675 COVER,END PANEL-FLAT-16CT X75F, X75SF, X75SGF
16 2P-Z11853 MOTOR SPROCKET 1
17 2C-1506 SCREW 10-32X1/2 RHP STL 4
2C-200121 WASHER #10 SPLIT SS
18 2U-Z11855 MOTOR GEAR, 240V 1
19 2K-Y3240 BUSHING HEYCO SR 17-2 1
20 A5-Z13683 COVER,BODY PANEL, X75 1
21 2K-Y8571 BUSHING SNAP 2 1/8 2
22 2A-Z11501 FOOT 1” SOLID RUBBER 4
23 2J-Z2192 INFINITE CONTROL 240V 2
25 2M-Z13658 OVERLAY, MODEL X50, X75 1
26 2E-Z1858 SWITCH-LIGHTED 1
27 2R-Z1854 KNOB-CONTROL 2
28 2J-Z13655 PILOT LIGHT-RECT-RED-230V 2
29 A5-Z13687 ELEMENT RETAINER,LWR-16CT 1
NI 2P-Z0584 TONGS-PLASTIC 9” 1
NI A5-RG2034 CORD SET 240V W/TERMINALS 1
NI A1-175122 LEAD IN CORDASSEM 1
NI A5-RG4512 WIREASSY LONG 2