GrillZone SRGG30004 User manual

Consumer: Retain this manual for future reference.
Installer: Leave this manual with consumer.
FOR OUTDOOR USE ONLY
PLEASE CONTACT 1-866-814-0585 FOR ASSISTANCE
DO NOT RETURN TO PLACE OF PURCHASE
OFFICE HOURS 9AM TO 5PM EST
BLACK PROPANE GAS GRILL
USER MANUAL
MODEL NO.: SRGG30004 / TV NO.: 108460

2
SAFETY INSTRUCTIONS
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your
fire department.
WARNING
1. Do not store or use gasoline or other flammable liquids OR vapors in the vicinity of this or any
other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.

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SECTION ONE
Safety Instructions………………………… 4
Placement of the Grill………………………8
SECTION TWO
Exploded View…………………………..…9
Part List and Hardware List…………..…10
Assembly Instructions…….………..…….11
Propane Installation Instruction…….……18
SECTION THREE
Gas Hook-Up……………………………… 20
Leak Testing………………………………...23
Installer Final Check ………………………24
Read this User Manual carefully and
completely before using your grill to reduce
the risk of fire, burn hazard or other injury.
SECTION FOUR
Operating Instructions………………..…25
Lighting Instructions……………………..26
SECTION FIVE
Using the Side Burner……………………28
Care & Maintenance ………………….…29
How to Replace Main Burner……………30
Trouble Shooting………………………… 31
SECTION SIX
Limited Warranty………………..…………32
TABLE OF CONTENTS

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WARNING
Do not try lighting this appliance without first
reading the “LIGHTING INSTRUCTIONS” section
of this manual.
DO NOT LEAVE THE GRILL UNATTENDED
WHILE COOKING.
SAFETY INSTRUCTIONS
RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS
LP gas cylinder must be fitted with Overfill Protection Device (OPD).
DO NOT USE ALUMINUM FOIL TO LINE
THE GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or
trap excessive heat in the control area.
INSECT WARNING!!! Spiders and insects can nest
in the burners of this and any other grill, and cause
the gas to flow improperly. This is a very dangerous
condition, which can cause a fire to occur behind
and beneath the valve panel, thereby damaging the
grill and making it unsafe to operate. Inspect the
grill twice a year.
GAS INSTALLATION CODES
The installation must conform with local codes or, in
the absence of local codes, with the national fuel
gas code, ANSIZ223.1/NFPA 54, natural gas and
propane installation code, CSA B149.1, or propane
storage and handling code, B149.2, as applicable.
WARNING:
a) DO NOT store a spare LP/gas cylinder under or near this appliance.
b) NEVER fill the cylinder beyond 80% full.
c) If the information in “a” and “b” is not followed exactly, a fire causing death or serious
injury may occur.

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Keep a spray bottle of soap water near the gas supply
valve and check the connections before each use. See
leak testing section
Do not attempt to light the grill if odor of gas is present.
Call for customer service 1-866-814-0585
SAFETY INSTRUCTIONS
RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS
WARNING: Always keep your face and body as far away from the burner as possible when lighting.
WARNING: IMPORTANT!
BEFORE LIGHTING…
Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be
replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose
assembly supplied with the unit should be used. Never substitute regulators for those supplied with the grill.
If a replacement is necessary, contact the factory for proper replacement.
Screw the regulator onto the cylinder. Check the leaks in the hose and regulator connections with a soap and
water solution before operating the grill.

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TESTED IN ACCORDANCE WITH ANSI
Z21.58-2007 / CSA 1.6-2007 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCES. THIS
GRILL IS FOR OUTDOOR USE ONLY.
Check your local building codes for the proper
method of installation. In the absence of local
codes, you must conform with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, or
CAN/CSA-B149.1, Natural Gas and propane
Installation Code. Electrical Code,ANSI/NFPA 70.
When properly cared for, your grill will give safe,
reliable service for many years. However, extreme
care must be used since the grill produces intense
heat and that can increase accident potential. When
using this appliance basic safety practices must be
followed, including the following:
Do not repair or replace any part of the grill unless
specifically recommended in this manual. All other
service should be referred to a qualified technician.
This outdoor cooking gas appliance is not intended to
be installed in or on recreational vehicles and/or
boats.
CHILDREN SHOULD NOT BE LEFT ALONE OR
UNATTENDED IN AN AREA WHERE THE GRILL IS
BEING USED. NEVER ALLOW THEM TO SIT,
STAND OR PLAY ON OR AROUND THE GRILL AT
ANY TIME.
DO NOT STORE ITEMS OF INTEREST TO
CHILDREN AROUND OR BELOW THE GRILL OR IN
THE CART. NEVER ALLOW CHILDREN TO CRAWL
INSIDE OF THE CART.
Never let clothing, pot holders or other flammable
materials come in contact with or too close to any
grate, burner or hot surface until it has cooled. Fabric
may ignite and result in personal injury.
For personal safety, wear proper apparel. Loose fitting
garments or sleeves should never be worn while
using this appliance. Some synthetic fabrics are
highly flammable and should not be worn while
cooking.
Only certain types of glass, heatproof glass
ceramic, earthenware, or other glazed utensils are
suitable for grill use. Un-tempered materials may
break with sudden temperature changes. Use only
on low or medium heat settings according to the
manufacturer’s directions.
Do not heat unopened food containers as a build-up
of pressure may cause the container to burst.
Use a covered hand when opening the grill lid. Never
lean over an open grill.
WHEN LIGHTING A BURNER, ALWAYS PAY CLOSE
ATTENTION TO WHAT YOU ARE DOING. BE
CERTAIN YOU ARE TURNING THE IGNITER
LABELED FOR THE BURNER YOU INTEND ON
USING.
CALIFORNIA PROPOSITION 65-WARNING
The burning of gas fuel generates some
byproducts, which are known by the State of
California to cause cancer or reproductive harm. To
minimize exposure to these substances, always
operate this unit according to the use and care
manual, ensuring you provide good ventilation
when cooking with gas.
SAFETY INSTRUCTIONS
SAFETY PRACTICES TO AVOID
PERSONAL INJURY

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When using the grill, do not touch the grill rack,
burner grate or immediate surroundings as these
areas become extremely hot and could cause
burns. Use only dry potholders. Moist or damp
potholders on hot surfaces may cause burns from
steam. Do not use a towel or bulky cloth in place of
potholders. Do not let potholders touch hot portions
of the grill rack.
Grease is flammable. Let hot grease cool before
attempting to handle it. Avoid letting excess grease
deposits collect in the grease slide panel bottom at
the bottom of the grill’s firebox. Clean often.
For proper lighting and performance of the burners
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must
be mounted correctly for safe operation.
Clean the grill with caution. Avoid steam burns; do
not use a wet sponge or cloth to clean the grill while
it is hot. Some cleaners produce noxious fumes or
can ignite if applied to a hot surface.
Be sure all grill controls are turned off and the grill is
cool before using any type of aerosol cleaner on or
around the grill. The chemical that produces the
spraying action could, in the presence of heat, ignite
or cause metal parts to corrode.
Do not use the grill for cooking excessively fatty
meats or products, which promote flare-ups. Do not
operate the grill under overhead combustible
construction.
Use only in well ventilated areas. Do not use in
buildings, garages, sheds, breezeways or other such
enclosed areas. THIS UNIT IS FOR OUTDOOR USE
ONLY.
Keep the area surrounding the grill free from
combustible materials, trash, or combustible fluids and
vapors such as gasoline or charcoal lighter fluid. Do not
obstruct the flow of combustion and ventilation air. If the
unit is stored indoors ensure that it is cool. If propane is
used, the cylinder must be unhooked and the propane
cylinder stored outside in a well-ventilated area, out of
the reach of children.
DO NOT USE BRIQUETTES OF ANY KIND IN THE
GRILL.
The grill is designed for optimum performance without
the use of briquettes. Do not place briquettes on the
radiant as this will block off the area for the grill burners
to vent. Adding briquettes can damage ignition
components and knobs, and void the warranty.
Keep the back of the cart free and clear from debris.
Never use the grill in extremely windy conditions. If
located in a consistently windy area (oceanfront,
mountaintop, etc.) a windbreak will be required. Always
adhere to the specified clearance.
NEVER USE A DENTED OR RUSTY PROPANE
CYLINDER.
SAFETY INSTRUCTIONS

8
CLEARANCE
To Non-Combustible Construction
MINIMUM CLEARANCE:
2’ Clearance from both sides combustible
material, and 3’ Clearance from the back.
LOCATION
When determining a suitable location take into
account concerns such as exposure to wind,
proximity to traffic paths and keeping any gas supply
lines as short as possible. Locate the grill only in a
well-ventilated area. Never locate the grill in a
building, garage, breezeway, shed or other such
enclosed areas. During heavy use, the grill will
produce a lot of smoke. Lock the wheels after the grill
is placed in a suitable position.
PLACEMENT OF THE GRILL

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EXPLODED VIEW

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PART LIST
1. Lid handle, 1 pc
2. Washers, 2 pcs
3. Lid assembly, 1pc
4. Warming rack, 1 pc
5. Flame tamers, 3 pcs
6. Main burners, 3 pcs
7. Cooking grid, 2 pcs
8. Left side shelf assembly, 1 pc
9. Main grill body assembly, 1pc
10. Side burner rack, 1 pc
11. Right side shelf, 1 pc
12. Grease cup hanger, 1 pc
13. Cylinder fixing wire, 1 pc
14. Grease cup, 1 pc
15. Control knob bezels, 4 pcs
16. Control knobs, 4 pcs
17. Side burner valve assembly, 1 pc
18. Side burner, 1pc
19. Cart left panel, 1pc
20. Cart front panel, 1 pc
21. Caster cap, 2 pcs
22. Cart right panel, 1pc
23. Plastic legs stand, 2pcs
24. Cylinder fixing hook, 1pc
25. Cart bottom panel, 1 pc
26. Caster, 2pcs
27. Handle with hook, 1pc
HARDWARE LIST
Bolts M5x12 (10pcs) Bolts ST5x8 (8pcs)
Control knob bezel (1pc)
Control knob (1pc) Bolts M10x75 (2pcs)
Washers Ø10 (2pcs)
Nuts M10 (2pcs)
Bolts M4x10 (2pcs)

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ASSEMBLY INSTRUCTIONS
STEP 1
Attach (23) plastic legs stand to (19) cart left panel as illustrated.
STEP 2
Line up (26) caster to the bottom hole of (22) cart right panel, and fix them with M10 x 75 bolt, Ø10 washer and M10 nut.
Then attach (21) caster cap to the caster. REPEAT the same procedure install the other caster.

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ASSEMBLY INSTRUCTIONS
STEP 3
Line up (19) cart left panel to (25) cart bottom panel, and fix them with two ST5 x 8 bolts. REPEAT the same procedure
to install (22) cart right panel.
STEP 4
Attach (20) cart front panel onto (19 & 22) cart left & right panels with four ST5 x 8 bolts.

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ASSEMBLY INSTRUCTIONS
STEP 5
Place (24) cylinder fixing hook on (25) cart bottom panel as illustrated
STEP 6
Carefully place the grill body assembly onto the cart assembly as illustrated, fix them with four M5 x 12 bolts, two on
each side. Turn clockwise to tighten the bolts at the bottom holes first.
Note: It is recommended that two people perform this step with extra caution.

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ASSEMBLY INSTRUCTIONS
STEP 7
Install (8) left side shelf assembly onto (9) main grill body assembly with two M5 x 12 bolts at the positions of A& B as
illustrated. REPEAT the same procedure to install (11) right side shelf.
STEP 8
Remove two pre-installed M4 x 8 bolts from (18) side burner. Insert (17) side burner valve assembly into the injection
pipe of (18) side burner, then place the other end through the hole on the front panel of (11) right side shelf, fix it to (15)
control knob bezel with two M4 x 10 bolts. Install (16) control knob as illustrated Position C. Then tighten two M4 x 8
bolts back to side burner.

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ASSEMBLY INSTRUCTIONS
STEP 9
Connect the end of electrode wire to the electrode at bottom of side burner assembly as illustrated Position G.
NOTE: Adjust the distance between the Ignition Pin and Flame Orifice to be 3~5mm in case of ignition failure.
STEP 10
Attach (27) handle with hook onto (8) left side shelf assembly with two M6 nuts and two Ø6 washers

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ASSEMBLY INSTRUCTIONS
Step 11
Attach (13) cylinder fixing wire to the bottom of (9) main grill body assembly with two M5 x 12 bolts. Install (14) grease
cup onto (12) grease cup hanger, and place it at the bottom of (9) main grill body assembly.
STEP 12
Open the lid, place (5) flame tamer into the grill body.

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ASSEMBLY INSTRUCTIONS
STEP 13
Place (7) cooking grid into the grill body.
STEP 14
Install (4) warming rack by inserting hooks on both ends into the holes at grill body. (See illustration D and E).

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PROPANE INSTALLATION INSTRUCTIONS
STEP 1
Place gas cylinder (not included) into the hole at (25) cart bottom panel.
STEP 2
Lift the (24) cylinder fixing hook to fix the gas cylinder.

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PROPANE INSTALLATION INSTRUCTIONS (GAS CYLINDER IS NOT INCLUDED)
STEP 3
1) Check to ensure that the valve of gas cylinder is securely shut off prior to the connection. If not, turn the valve
clockwise to tighten it.
2) Connect the hose and regulator assembly to the gas cylinder. Turn the regulator clockwise to make sure it’s
securely tightened.

Shut off gas supply by rotating valve of gas cylinder clockwise.
Gas cylinder
Fix regulator
by rotating it
clockwise

20
Only the pressure regulator and hose assembly
supplied with the grill should be used. Any
replacement pressure, regulator and hose
assembly must be specified by the grill
manufacturer.
This is a liquid propane configured grill.
Do not attempt to use a natural gas supply.
Total gas consumption (per hour) of this grill with all
burners on “IGNITE/MAX”:
Main burner 36,000 Btu/hr.
Side burner 12,000 Btu/hr.
Total 48,000 Btu/hr.
The installation of this appliance in Canada must be
in accordance with the Standard CAN/CSA-B149.2
(installation code for gas burning appliances and
equipment) and local codes.
LP GAS CYLINDER REQUIREMENTS
(20LB. CYLINDER)
A dented or rusty LP Gas Cylinder may be
hazardous and should be checked by your LP
supplier. Never use a cylinder with a damaged
valve. The LP gas cylinder must be constructed and
marked in accordance with the specifications for LP
gas cylinders of the U.S. Department of
Transportation (D.O.T) or the National Standard of
Canada, CAN/CSA-B339, Cylinders, Spheres and
Tubes for Transportation of Dangerous Goods; and
Commission.
The 20lb. cylinder must be provided with a shut off
valve terminating in an LP gas supply cylinder valve
outlet specified, as applicable, for connection type
QCC1 is the standard for compressed gas cylinder
valve outlet and inlet connectionANSI/CSA-V-1.
The cylinder supply system must be arranged for
vapor withdrawal. The cylinder must include a collar
to protect the cylinder valve.
Main Manifold operating pressure: 11” water column
(W.C.)/2.74KPA
LP Gas Cylinder must be fitted with Overfill Prevention
Device (OPD).
LP GAS HOOK-UP
Ensure that the black plastic grommets on the LP cylinder
valve are in place and that the hose does not come into
contact with the grease tray or the grill head.
CONNECTION
Your grill is equipped with gas supply orifices for use only
with liquid propane gas. It is also equipped with a high
capacity hose/regulator assembly for connection to a
standard 20lb. LP cylinder (18-1/4” high, 12-1/4”
diameter).
TO CONNECT THE L.P. GAS SUPPLY CYLINDER
1. Make sure cylinder valve is in its full off position (turn
clockwise to stop).
2. Check cylinder valve to ensure it has proper external
male threads (type 1 connection perANSIZ21.81).
3. Make sure all burner valves are in the off position.
4. Inspect valve connections, port and regulator
assembly. Look for any damage or debris. Remove
any debris. Inspect hose for damage. Never attempt
to use damaged or obstructed equipment. See your
local LP gas dealer for repair.
5. When connecting regulator assembly to the valve,
hand tighten the nut clockwise to a complete stop. Do
not use a wrench to tighten. Use of a wrench may
damage the quick coupling nut and result in a
hazardous condition.
6. Open the cylinder valve fully (counterclockwise). Use
a soapy water solution to check all connections for
leaks before attempting to light the grill. See below. If
a leak is found, turn the cylinder valve off and do not
use the grill until a local LP gas dealer can make
repairs.
GAS HOOK-UP