Pit Boss Sportsman PB0820SP User manual

5005166
MODEL / MODÈLE : PB0820SP
PART / PIÈCE : 10565, 10537
    
IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE
REFERENCE. MANUAL MUST BE READ BEFORE OPERATING!
      
IMPORTANT, PRENEZ CONNAISSANCE DE CE DOCUMENT ET
CONSERVEZ-LE POUR RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ
LIRE CE GUIDE AVANT D’UTILISER LE BARBECUE!
For outdoor nd household use onl Not for commercl use
Réservéà l'use extéreur et résdentel unquement Non destnéà un use commercl
WARNING Plese red the entre mnul
before nstllton nd use of ths electrc,
pellet fuel-burnn pplnce Flure to
follow these nstructons could result
n propert dme, bodl nur or
even deth Contct locl buldn or fre
offcls bout restrctons nd nstllton
nspecton requrements n our re
AVERTISSEMENT  Veullez lre l’ntérlté
du mnuel vnt l’nstllton et
l’utlston de cet pprel électronque 
rnules Le non-respect de ces nstructons
peut entrîner des dommes ux
bens, des blessures ou même l mort
Communquez vec les utortés locles
en mtère d’ncende et de btment
concernnt les restrctons et les exences
d’nstllton dns votre réon
 
  

ENGLISH
3
  
COPYRIGHT NOTICE
Copyright 2020. All right reserved. No part of this manual may be
copied, transmitted, transcribed, stored in a retrieval system, in any
form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, ,  85013
[e-mail] | [e-mail]
www.pitboss-grills.com
Customer Service
Monday through Sunday, 4am - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: [phone]
Parts & Specs......................................................................4
Assembly Preparation......................................................6
Assembly Instructions
Mounting The Wheels To The Legs ..........................................6
Mounting The Legs To Main Barrel.......................................... 7
Installing The Bottom Shelf....................................................... 7
Securing The Lid Stopper............................................................8
Installing The Lid Handle............................................................8
Mounting Side Shelf Handle, Serving Tray.............................8
Securing The Chimney.................................................................9
Installing The Front Shelf Brackets ..........................................9
Mounting The Front Shelf..........................................................9
Installing The Cooking Components......................................10
Placing The Grease Bucket........................................................11
Installing The Spice Box, Bottle Opener.................................11
Connecting To A Power Source ................................................11

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4
  
MODEL UNIT ASSEMBLED (WxHxD) UNIT WEIGHT COOKING AREA TEMP. RANGE DIGITAL FEATURES
 0820 1,478.8 x 1,324.5 x 821 mm
/ 58.2 x 52.1 x 32.3 in
69.0 kg
/ 152.12 lb
Main - 3,824 cm / 592.8 sq. in.
Upper Rack - 1,655 cm / 256.6 sq. in.
TOTAL - 5,479 cm / 849.4 sq. in.
82-260°C
/ 180-500°F
Ten temperature
presets, start-up and
cool-down cycles,
electric igniter
Part# Description
1 Porcelain-Coated Steel Upper Cooking Rack (x1)
2 Porcelain-Coated Cast-Iron Cooking Grid (x3)
3 Lid Stopper (x1)
4 Flame Broiler Slider (x1)
5 Flame Broiler Main Plate (x1)
6 Chimney Gasket (x1)
7 Chimney (x1)
8 Bottle Opener (x1)
9 Spice Box (x1)
10 Main Barrel / Hopper Assembly (x1)
11 Lid Handle Bezel (x2)
12 Lid Handle (x1)
13 Meat Probe (x1)
14 Support Leg / Front (x1)
15 Support Leg / Back (x1)
16 Support Leg for Wheel / Front (x1)
17 Support Leg for Wheel / Back (x1)
18 Wheel (x2)
19 Bottom Shelf (x1)
20 Flame Broiler Adjusting Bar Handle (x1)
21 Flame Broiler Adjusting Bar (x1)
22 Front Shelf (x1)
23 Front Shelf Bracket / Left (x1)
24 Front Shelf Bracket / Right (x1)
25 Serving Tray Handle (x2)
26 Serving Tray (x1)
27 Side Shelf Handle (x1)
28 Grease Bucket (x1)
Part# Description
A Screw (x28)
B Washer (x28)
C Locking Washer (x28)
D Screw (x2)
E Wheel Cotter Pin (x2)
F Wheel Washer (x2)
G Wheel Axle Pin (x2)
H Nut (x2)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact
Customer Service if parts are missing when assembling the unit.
   
110120, 60, 275, 3  
Diagram Illustration on next page.

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5
  


1
2
5
4
12
13
14
15
16
19
18
20
25
26
27
28
24
21
7
8
11
3
17 23
9
10
22
6

ENGLISH
6
 
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws
completely until all screws for that step have been installed. Hardware combination involving a locking washer and
washer should be installed with the locking washer closest to the head of the screw.
1.      
Parts Required:
1 x Support Leg for Wheel / Front (#16)
1 x Support Leg for Wheel / Back (#17)
2 x Wheel (#18)
2 x Wheel Cotter Pin (#E)
2 x Wheel Washer (#F)
2 x Wheel Axle Pin (#G)
Installation:
• Attach the Wheel to the Support Leg for Wheel by inserting the Wheel
Axle Pin through the Wheel, Support Leg hole, Wheel Washer, then
secure using the Wheel Cotter Pin. Repeat installation for the other
Support Leg with Wheel.
 
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister
pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill
before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt
to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss®Customer Service for parts: Monday
through Sunday, 4am - 8pm PST (EN/FR/ES).
[e-mail] | Toll-Free: 1-877-303-3134 | Toll-Free Fax: [phone]
IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver, wrench and level. Tools not included.
1


18
16
17

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2.       
Parts Required:
1 x Main Barrel /Hopper Assembly (#10)
1 x Support Leg for Wheel / Front (#16)
1 x Support Leg for Wheel / Back (#17)
6 x Screw (#A)
6 x Washer (#B)
6 x Locking Washer (#C)
Installation:
• Place a piece of cardboard on the floor to prevent scratching the unit and
parts during assembly. Lay the Main Barrel on its side on the cardboard,
hopper end pointed upward.
• Mount one Support Leg with Wheel to the floor end of the Main Barrel
using three screws, locking washers, and washers, through the three
pre-drilled holes. Install screws from the inside of the Main Barrel.
Repeat installation for second Support Leg with Wheel.
3.    
Parts Required:
1 x Bottom Shelf (#19)
1 x Support Leg / Front (#14)
1 x Support Leg / Back (#15)
10 x Screw (#A)
10 x Washer (#B)
10 x Locking Washer (#C)
Installation:
• Mount the Bottom Shelf to each Support Leg using a screw, locking
washer, and washer. Ensure the flat surface of the shelf is facing up
towards the Grill Barrel. Note 3A.
• Mount on Support Leg to the hopper end of the Main Barrel using three
screws, locking washers, and washers, through the three pre-drilled
holes. Install screws from inside of the Main Barrel. Repeat installation
for second Support Leg. Note 3B.
• Connect the Bottom Shelf to both Support Legs with the final two
screws, locking washers, and washers. Note 3C. Once the shelf is
secure, carefully lift the grill into an upright position.
10
17
16 


2
比例 1.000
19
比例 1.000








3
3
3
14
15
19

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4.    
Parts Required:
1 x Lid Stopper (#3)
Installation:
• Secure the Lid Stopper onto the top of the Main Barrel using the
pre-installed screw on top of the Main Barrel.
5.    
Parts Required:
2 x Lid Handle Bezel (#11)
1 x Lid Handle (#12)
Installation:
• Remove the pre-installed screws from the Lid Handle. From inside the
barrel lid, insert one screw to protrude to the outside. Add a Lid Handle
Bezel on the screw, then hand-tighten the screw (from the inside) into the
Lid Handle. Repeat the same installation for the other end of Lid Handle.
6.     ,  
Parts Required:
2 x Serving Tray Handle (#25)
1 x Serving Tray (#26)
1 x Side Shelf Handle (#27)
4 x Screw (#A)
4 x Locking Washer (#C)
4 x Washer (#B)
Installation:
• Mount the Side Shelf Handle onto the Main Barrel using four screws,
locking washers, and washers.
• Mount the Serving Tray Handles onto the Serving Tray using the two
pre-installed screws on each handle. Place the Serving Tray onto the Side
Shelf Handle. It will rest directly on the frame of the Side Shelf Handle.
IMPORTANT: Avoid using the side shelf handle to move or lift the
grill. The weight of the unit will cause the side shelf handle to bend
or break, which is not covered by warranty.
3
27
25
25
26
4
6
12
11
11
11
5

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7.   
Parts Required:
1 x Chimney Gasket (#6)
1 x Chimney (#7)
2 x Screw (#A)
2 x Washer (#B)
2 x Locking Washer (#C)
Installation:
• Locate the chimney opening on the side of the Main Barrel. From the
outside, secure the Chimney Gasket and Chimney to the side panel
using two screws, locking washers, and washers. The screw will fasten
to the pre-mounted nut on the inside of the Main Barrel.
NOTE: Ensure the chimney cap allows for air to escape.
8.     
Parts Required:
1 x Front Shelf Bracket / Left (#23)
1 x Front Shelf Bracket / Right (#24)
6 x Screw (#A)
6 x Washer (#B)
6 x Locking Washer (#C)
Installation:
• Attach one Front Shelf Bracket to the front of the Grill Barrel by using
three screws. Install each screw half-way, then tighten completely
when all three screws are mounted and aligned properly. Repeat the
same installation for the other Front Shelf Bracket.
9.    
Parts Required:
1 x Front Shelf (#22)
2 x Screw (#D)
2 x Nut (#H)
Installation:
• From underneath, insert the screw (from the inside) into the Front
Shelf and the Front Shelf Bracket, then lock it with a nut. Repeat
installation for the other side of the Front Shelf.
NOTE: When installed correctly, the Front Shelf can be raised (for use) or
lowered (for storage) with ease.
IMPORTANT: Avoid using the shelves to move or lift the grill. The
weight of the unit will cause the shelves to break, which is not covered
by warranty.
6
7
22




7
23
18 24

8
9

ENGLISH
10
10.    
Parts Required:
1 x Flame Broiler Main Plate (#5)
1 x Flame Broiler Slider (#4)
1 x Flame Broiler Adjusting Bar (#21)
1 x Flame Broiler Adjusting Bar Handle (#20)
3 x Cooking Grids (#2)
1 x Upper Cooking Rack (#1)
Installation:
NOTE: Both flame broiler parts are lightly coated with oil to avoid
rusting when shipped.
• Insert the flame broiler main plate into the main grill, right side first.
Rest the flame broiler main plate on the built-in ledge (on the inside
right) of the main grill that directs grease towards the grease bucket.
Slide the entire piece to the left side, and the two slots on the flame
broiler main plate will fit into the rounded ledge above the fire pot. It
will sit slightly at a downward angle. Note 10.
IMPORTANT: If the flame broiler main plate is on the base of the
barrel, it is installed incorrectly. The flame broiler should sit at an
angle, with the left side sitting higher than the right.
• Place the flame broiler slider on top of the flame broiler main plate,
covering the slotted openings. Ensure the raised tab is on the left.
Note 10.
• First, remove the flame broiler adjusting bar handle from the flame
broiler adjusting bar. Insert the flame broiler adjusting bar through
the opening hole on the left side of the main barrel. Add the flame
broiler adjusting bar handle back onto the end outside the barrel.
Next, slide the notched end of the adjusting bar into the locking tab
on the flame broiler slider, giving you adjustable access to the flame
broiler slider on the main plate. Note steps in 10C.
NOTE: When the flame broiler slider is open and direct flame is used
during cooking, do not leave the grill unattended for any period of time.
• Place the cooking grids, side-by-side, on the grid ledges inside the
main barrel. Place the upper cooking rack on the upper ledge inside
the main barrel. The cooking rack will lock into place. Note 10D.
NOTE: To maintain the searing and grilling performance of your
cooking grids, regular care and maintenance is required.
Insert the flame broiler main plate into the main grill,
right side first. Rest the flame broiler main plate on the
built-in ledge (on the inside right) of the main grill
that directs grease towards the grease bucket. Slide the
entire piece to the left side, and the two slots on the
flame broiler main plate will fit into the rounded ledge
above the fire pot. It will sit slightly at a downward
angle.
5
5
4
10
10
10
10
10.2 10.3
1
2
21
20

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11.    
Parts Required:
1 x Grease Bucket (#28)
Installation:
• Place the grease bucket on the spout hook on the end of the main
barrel. Ensure it is level to avoid grease spills.
12.    ,  
Parts Required:
1 x Spice Box (#9)
1 x Bottle Opener (#8)
Installation:
• Remove the top two screws on the side of the Hopper, below the hopper
handle. Align and place the Spice Box onto the bottom two screws, push
down into place, then re-install the top two screws to secure the Spice
Box onto the Hopper.
• Remove the two pre-mounted screws for the Bottle Opener on the side
of the Hopper, above the hopper handle. Install the Bottle Opener in the
same location using the two screws previously removed. The unit is now
completely assembled.
13.     
NOTE: Before plugging your Pit Boss®into any electrical outlet, ensure
the temperature dial is in the OFF position.
•  
This appliance requires 110-120 volt, 60hz, 275w, 5 amp service. It must
be a 3-prong grounded plug. Ensure grounded end is not broken off
before use. The control uses a 5 amp, 110-120 volt, fast-blow fuse to
protect the board from the igniter.
•  
This appliance will work on most GFCI outlets, with a recommended
size of 15 amp service. If your GFCI outlet is highly sensitive to power
surges, it will likely trip during the start-up phase of operation. During
the start-up phase, the igniter draws 200-700 watts of electricity, which
can be too much power for a GFCI outlet to handle. Each time it trips, it
increases in sensitivity. If the GFCI keeps tripping, replace the outlet or
change to a non-GFCI outlet.
•   
Disconnect the igniter from the main wiring harness. Use the manual
start-up procedure. A Pit Boss®unit can operate using a 12 volt, 100 watt
inverter plugged into your automobile outlet. To use the automatic
igniter, it is recommended to use a minimum of a 1000 watt inverter.
IMPORTANT: Disconnect unit from power source when not in use.
Refer to Owner's Manual for Operating Instructions.
12
13
 ,
5 
8
9
28
11