Grizzly G0519 User manual
MODEL G0519
MILL/DRILL/TAPPING MACHINE
OWNER'S MANUAL
8DENG><=ICDK:B7:G!'%%-7N<G>OOAN>C9JHIG>6A!>C8#
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
8G&&'*-EG>CI:9>C8=>C6
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION............................................... 2
BVcjVa6XXjgVXn########################################### '
8dciVXi>c[d####################################################'
;jcXi^dcVaDkZgk^Zl###################################### '
>YZci^[^XVi^dc################################################### (
SECTION 1: SAFETY....................................... 6
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## +
6YY^i^dcVaHV[Zin[dgB^aa$9g^aah####################### -
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
''%K("E]VhZDeZgVi^dc############################### .
SECTION 3: SET UP ...................................... 10
HZijeHV[Zin################################################ &%
>iZbhCZZYZY[dgHZije############################### &%
JceVX`^c\#################################################### &%
>ckZcidgn######################################################&&
8aZVcJe###################################################### &&
H^iZ8dch^YZgVi^dch###################################### &'
Bdjci^c\idLdg`WZcX]############################### &'
IZhiGjc###################################################### &(
He^cYaZ7gZV`">c########################################## &)
SECTION 4: OPERATIONS ........................... 15
DeZgVi^dcHV[Zin########################################## &*
7Vh^X8dcigdah############################################## &*
He^cYaZ=Z^\]i8dcigdah############################### &,
He^cYaZGZijgcHeg^c\IZch^dc#################### &-
9g^aa8]jX`#################################################### &-
G"-8daaZih################################################### &.
=ZVYhidX`IgVkZa######################################### '%
O"Vm^hVcYGdiVi^dc################################## '%
IVWaZIgVkZa################################################# '&
M"6m^hVcYN"6m^h##################################### '&
8VaXjaVi^c\VcYHZii^c\He^cYaZGEB########## ''
9g^aa^c\HeZZY############################################### '(
IVee^c\HeZZYVcYAjWg^XVi^dc8]Vgi######### ')
B^aa^c\$9g^aa^c\BdYZ##################################### '*
IVee^c\BdYZ############################################## '*
SECTION 5: ACCESSORIES......................... 26
SECTION 6: MAINTENANCE......................... 29
HX]ZYjaZ###################################################### '.
AjWg^XVi^dc################################################### '.
SECTION 7: SERVICE ................................... 31
6WdjiHZgk^XZ############################################### (&
IgdjWaZh]ddi^c\########################################### (&
=Va[cji6Y_jhibZci####################################### ((
<^W6Y_jhibZci############################################ ((
SECTION 8: WIRING...................................... 35
L^g^c\HV[Zin>chigjXi^dch############################ (*
L^g^c\DkZgk^Zl########################################### (+
SECTION 9: PARTS....................................... 40
=ZVYhidX`EVgih7gZV`Ydlc####################### )%
7VhZVcY8dajbcEVgih7gZV`Ydlc############ )(
AVWZah7gZV`YdlcA^hi############################# )*
CdiZh############################################################ )+
WARRANTY AND RETURNS ........................ 49
"'" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
INTRODUCTION
LZhiVcYWZ]^cYdjgbVX]^cZh#>[ndj]VkZVcn
hZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh"
i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVi
i]ZadXVi^dca^hiZYWZadl#
<g^ooan>cYjhig^Va!>cX#
&'%(AnXdb^c\BVaa8^gXaZ
BjcXn!E6&,,*+
E]dcZ/*,%*)+".++(
;Vm/-%%)(-"*.%&
:"BV^a/iZX]hjeedgi5\g^ooan#Xdb
>[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa!
eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/
<g^ooan>cYjhig^Va!>cX#
8$DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg
E#D#7dm'%+.
7Zaa^c\]Vb!L6.-'',"'%+.
:bV^a/bVcjVah5\g^ooan#Xdb
Contact Info
I]Z BdYZa <%*&. ]Vh V lVnZY Xdajbc i]Vi
Vaadlh [dg idda^c\ X]Vc\Zh l^i]dji adh^c\ idda
^cYZmdggZ\^higVi^dc#I]ZbVX]^cZVahd]VhVaZ[i"
VcY"g^\]i i^ai^c\ ]ZVYhidX` VcY V bdkVWaZ iVWaZ!
l]^X]bV`Zi]^hbVX]^cZVkZghVi^aZbZiValdg`"
^c\bVX]^cZi]ViXVcWZfj^X`anhl^iX]ZYWZilZZc
i]ZYg^aa^c\$b^aa^c\VcYiVee^c\bdYZ#
;dgYg^aa^c\deZgVi^dch!i]ZbdYZhl^iX]^hijgcZY
idi]Z9G>AA>C<edh^i^dc#I]Zhe^cc^c\Yg^aaW^i^h
i]ZcadlZgZY^cidi]Zldg`e^ZXZWnejaa^c\Ydlc
dci]ZXdVghZYdlc[ZZY]VcYaZhdgWnijgc^c\i]Z
[^cZ[ZZY`cdW#>[i]Z]ZVYhidX`^hgdiViZY.%Yg^aa"
^c\XVcdXXjg^ci]ZM"6m^h#
;dg b^aa^c\ deZgVi^dch! i]Z bdYZ hl^iX] ^h `Zei
^ci]Z 9G>AA>C< edh^i^dc# Jh^c\ dcZ dg Wdi] d[
i]Z ]VcYl]ZZah id Xdcigda i]Z M VcY N bdkZ"
bZcid[i]ZiVWaZVcYldg`e^ZXZ!i]Zldg`e^ZXZ^h
bdkZY^cidi]Zhe^cc^c\XjiiZg#>[O"VmZb^aa^c\^h
gZfj^gZY!i]ZiVWaZ^h[^mZY!VcYi]Zhe^cc^c\XjiiZg
^hadlZgZY^cidi]Zldg`e^ZXZ#
;dgiVee^c\deZgVi^dch!i]ZbdYZhl^iX]^hijgcZY
idi]ZI6EE>C<edh^i^dc#I]Zhe^cc^c\iVe^hi]Zc
adlZgZY ^cid V egZ"Yg^aaZY ]daZ ^c i]Z ldg`e^ZXZ
id Xji i]gZVYh# L]Zc i]Z he^cYaZ bdkZbZci ^h
hideeZYWni]ZVY_jhiVWaZYZei]hide!i]ZiVee^c\
Y^gZXi^dc^hhl^iX]ZYidgZkZghZVcYi]ZiVeVjid"
bVi^XVaanWVX`hdjid[i]Z [gZh]an i]gZVYZY ]daZ#
L]Zc i]Z he^cYaZ [jaan gZijgch id i]Z gZigVXiZY
edh^i^dc! i]Z he^cYaZ bdidg h]jih d[[ VjidbVi^"
XVaan#
Functional OverviewManual Accuracy
LZVgZegdjYidd[[Zgi]^hbVcjVal^i]ndjgcZl
bVX]^cZ LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi
l^i]i]Z^chigjXi^dch!heZX^[^XVi^dch!YgVl^c\h!VcY
e]did\gVe]hd[i]ZbVX]^cZlZjhZYl]Zclg^i"
^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh Zggdgh Yd
]VeeZcVcYlZVedad\^oZ[dgi]Zb#
6ahd!dl^c\iddjgeda^Xnd[Xdci^cjdjh^begdkZ"
bZci! your machine may not exactly match
the manual#>[ndj[^cY i]^h id WZi]ZXVhZ!VcY
i]ZY^[[ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZ
aZVkZhndj^cYdjWi!^bbZY^ViZanXVaadjgiZX]c^"
XVahjeedgi[dgjeYViZhdgXaVg^[^XVi^dc#
;dg ndjg XdckZc^ZcXZ! lZ ValVnh `ZZe XjggZci
<g^ooan bVcjVah VcY bdhi jeYViZh VkV^aVWaZ dc
djglZWh^iZViwww.grizzly.com#6cnjeYViZhid
ndjgbVX]^cZl^aaWZgZ[aZXiZY^ci]ZhZYdXjbZcih
VhhddcVhi]ZnVgZXdbeaZiZ#K^h^idjgh^iZd[iZc
idX]ZX`[dgi]ZaViZhijeYViZh
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "("
Identification
Figure 1. <%*&.XdcigdahVcY[ZVijgZh#
A. 9gVlWVgHV[Zin8dkZg
B. Bdidg("E]VhZ''%K&=E
C. ;^cZ;ZZYHe^cYaZ@cdW
D. I^ai^c\=ZVYHXVaZ
E. 8dVghZFj^aa;ZZYAZkZg
F. ;^cZ;ZZYAdX`@cdW
G. KZgi^XVaO"Vm^h=VcY8gVc`
H. Adc\^ijY^cVaM"6m^h=VcYl]ZZa
I. 8Vhi">gdc7VhZ
J. 8gdhhN"6m^h=VcYl]ZZa
K. IVWaZAdX`
L. EgZX^h^dc9dkZiV^aZY8dajbc
M. 8]^e<jVgY
N. 6Y_jhiVWaZ;VXZB^aa^c\=ZVY
O. He^cYaZAdX`AZkZg
P. D^a";^aaZY=ZVYhidX`
Q. :aZXig^XVa8dcigdaEVcZa
69
8
:
;
<
=
?
@
B
C
D
F
E
A
7
>
")" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0519 MILL/DRILL/TAPPING MACHINE
EgdYjXi9^bZch^dch/
Weight.............................................................................................................................................................. 620 lbs.
Length/Width/Height.................................................................................................................31-1/2 x 46-1/2 x 57 in.
Foot Print (Length/Width)....................................................................................................................... 24 x 15-3/4 in.
H]^ee^c\9^bZch^dch/
Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 673 lbs.
Length/Width/Height............................................................................................................................. 31 x 35 x 46 in.
:aZXig^XVa/
Switch.......................................................................................................................................Push Button/Reversing
Switch Voltage...................................................................................................................................................... 220V
Cord Length.......................................................................................................................................................... 10 ft.
Cord Gauge....................................................................................................................................................18 gauge
Minimum Circuit Size........................................................................................................................................ 15 amp
Plug Included............................................................................................................................................................No
Phase Converter....................................................................................................................................G5842, G5844
Bdidgh/
BV^c
Type........................................................................................................................................... TEFC Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase.........................................................................................................................................................Three
Amps........................................................................................................................................................ 4-1/4A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................. Gear Drive
Bearings........................................................................................................ Shielded, Permanently Lubricated
BV^cHeZX^[^XVi^dch/
DeZgVi^dc>c[d
Spindle Travel........................................................................................................................................ 4-3/4 in.
Swing................................................................................................................................................... 20-1/2 in.
Longitudinal Table Travel.....................................................................................................................21-5/8 in.
Cross Table Travel.................................................................................................................................7-7/8 in.
Head Travel..........................................................................................................................................15-3/4 in.
Head Tilt.......................................................................................................................... Left and Right 90 deg.
Max. Dist Spindle To Column...............................................................................................................10-1/4 in.
Max. Dist Spindle To Table........................................................................................................................ 20 in.
Drilling Cap For Cast Iron.......................................................................................................................1-5/8 in.
Drilling Cap For Steel............................................................................................................................. 1-5/8 in.
No. Of Vert. Spindle Speeds............................................................................................................................. 6
Range Of Vert. Spindle Speeds............................................................... 120, 210, 340, 670, 1180, 1970 RPM
Quill Dia........................................................................................................................................................3 in.
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "*"
IVWaZ>c[d
Table Length........................................................................................................................................ 32-1/4 in.
Table Width............................................................................................................................................ 9-1/2 in.
Table Thickness..................................................................................................................................... 1-3/4 in.
No. Of T Slots....................................................................................................................................................4
T Slots Width............................................................................................................................................. 1/2 in.
T Slots Height............................................................................................................................................7/8 in.
T Slots Centers...................................................................................................................................... 2-1/4 in.
Stud Size................................................................................................................................................... 3/8 in.
He^cYaZ>c[d
Spindle Taper................................................................................................................................................ R-8
End Milling Cap...................................................................................................................................... 1-1/8 in.
Face Milling Cap...........................................................................................................................................3 in.
Draw Bar Diameter..................................................................................................................................7/16 in.
Draw Bar TPI........................................................................................................................................ 7/16 - 20
Draw Bar Length.................................................................................................................................. 16-3/4 in.
Spindle Bearings..............................................................................................................................Ball Bearing
AZVYHXgZl>c[d
Lead Screw Diameter............................................................................................................................0.950 in.
Lead Screw TPI...............................................................................................................................................10
Lead Screw Length.................................................................................................................................... 38 in.
8dchigjXi^dc
Spindle Housing Const......................................................................................................................... Cast Iron
Table Const............................................................................................................. Precision Ground Cast Iron
Head Const...........................................................................................................................................Cast Iron
Column Const.......................................................................................................................................Cast Iron
Base Const.............................................................................................................. Precision Ground Cast Iron
Paint........................................................................................................................................................Enamel
Di]Zg
Collars Calibrated..................................................................................................................................0.001 in.
Optional Stand..........................................................................................................................................G5944
Mobile Base..............................................................................................................................................G7314
Di]ZgHeZX^[^XVi^dch/
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...................................................................................................... ID Label on Head Casting
Assembly Time ........................................................................................................................................... 45 minutes
;ZVijgZh/
Tapping Switch
Auto and Manual Feed Reverse
Eye Shield
Quill Lock
Reversing Switch
Direct Drive
"+" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\YVbV\Z#
5. WEAR PROPER APPAREL. 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg_ZlZagnl]^X]bVn\ZiXVj\]i^cbdk^c\
eVgih#LZVgegdiZXi^kZ]V^gXdkZg^c\idXdc"
iV^cadc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
BVX]^cZgnegZhZcihhZg^djh^c_jgn]VoVgYh
idjcigV^cZYjhZgh#
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh! i]Zn VgZ
CDIhV[Zin\aVhhZh#
3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
LddYYjhi^hVXVgX^cd\ZcVcYXVcXVjhZ
XVcXZgVcYhZkZgZgZhe^gVidgn^aacZhhZh#
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ ","
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
8. KEEP CHILDREN AND VISITORS AWAY.
@ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h"
iVcXZ[gdbi]Zldg`VgZV#
9. MAKE WORKSHOP CHILD PROOF.JhZ
eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ
hiVgihl^iX]`Znh#
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. IjgcedlZgOFFVcYVaadlVaa
bdk^c\eVgihid XdbZ idVXdbeaZiZhide
WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
12. KEEP WORK AREA CLEAN AND WELL
LIT. 8ajiiZgVcYYVg`h]VYdlhbVnXVjhZ
VXX^YZcih#
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
JcYZgh^oZYXdgYhdkZg]ZViVcYadhZedlZg#
GZeaVXZ ZmiZch^dc XdgYh ^[ i]Zn WZXdbZ
YVbV\ZY# 9D CDI jhZ ZmiZch^dc XdgYh
[dg''%KbVX]^cZgn#
14.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY#BV`ZhjgZhl^iX]^h^c
D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
15. MAINTAIN MACHINERY WITH CARE.
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES.BV`ZV]VW^id[X]ZX`^c\[dg
`ZnhVcYVY_jhi^c\lgZcX]ZhWZ[dgZijgc"
^c\bVX]^cZgnON#
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. 8]ZX`
[dgW^cY^c\VcYVa^\cbZcid[eVgih!Wgd`Zc
eVgih!eVgibdjci^c\!addhZWdaih!VcYVcn
di]Zg XdcY^i^dch i]Vi bVn V[[ZXi bVX]^cZ
deZgVi^dc# GZeV^g dg gZeaVXZ YVbV\ZY
eVgih#
19. USE RECOMMENDED ACCESSORIES.
GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"
bZcYZYVXXZhhdg^Zh#I]ZjhZd[^begdeZg
VXXZhhdg^ZhbVnXVjhZg^h`d[^c_jgn#
20. DO NOT FORCE MACHINERY. Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
21. SECURE WORKPIECE. JhZ XaVbeh dg
Vk^hZ id ]daY i]Z ldg`e^ZXZl]Zc egVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
22. DO NOT OVERREACH.@ZZeegdeZg[ddi"
^c\VcYWVaVcXZViVaai^bZh#
23. MANY MACHINES WILL EJECT THE
WORKPIECETOWARDTHEOPERATOR.
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY#
25. BE AWARE THAT CERTAIN DUST MAY
BE HAZARDOUS id i]Z gZhe^gVidgn hnh"
iZbh d[ eZdeaZ VcY Vc^bVah! ZheZX^Vaan
[^cZYjhi#BV`ZhjgZndj`cdli]Z]VoVgYh
VhhdX^ViZYl^i]i]ZineZd[Yjhindjl^aaWZ
ZmedhZY id VcY ValVnh lZVg V gZhe^gVidg
VeegdkZY[dgi]ViineZd[Yjhi#
"-" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
Additional Safety for Mill/Drills
1. UNDERSTANDING CONTROLS. BV`ZhjgZ
ndjjcYZghiVcYi]ZjhZVcYdeZgVi^dcd[Vaa
Xdcigdah#
2.SAFETY ACCESSORIES. 6alVnh jhZ V
X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZh
l]Zcb^aa^c\idegZkZciWdY^an^c_jgn#
3. WORK HOLDING. 7Z[dgZ hiVgi^c\ i]Z
bVX]^cZ!WZXZgiV^ci]Zldg`e^ZXZ]VhWZZc
egdeZgan XaVbeZY id i]Z iVWaZ# C:K:G ]daY
i]Zldg`e^ZXZWn]VcYl]Zcjh^c\i]Zb^aa#
4.CHUCK KEY SAFETY. 6alVnhgZbdkZndjg
X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZ
iddah^bbZY^ViZanV[iZgjhZ#
5.SPINDLE SPEEDS.HZaZXii]Zhe^cYaZheZZY
i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg` VcY
bViZg^Va#6aadli]Z b^aa$Yg^aa$iVee^c\bVX]^cZ
id\V^c[jaaheZZYWZ[dgZWZ\^cc^c\VXji#
6. POWER DISRUPTION. >c i]Z ZkZci d[ V
adXVa edlZg djiV\Z Yjg^c\ jhZ d[ i]Z b^aa!
ijgcOFF Vaahl^iX]ZhidVkd^Yedhh^WaZhjY"
YZchiVgijedcXZedlZg^hgZhidgZY#
7. SPINDLE DIRECTION CHANGES. CZkZg
gZkZghZ he^cYaZ Y^gZXi^dc l]Zc b^aa^c\! Wdg"
^c\!dg[VX^c\Vldg`e^ZXZ#
8. STOPPING SPINDLE. 9D CDI hide i]Z
b^aa$Yg^aa$iVee^c\ bVX]^cZ jh^c\ ndjg ]VcY
V\V^chii]ZX]jX`#
9.BE ATTENTIVE. 9D CDI aZVkZ b^aa$Yg^aa$
iVee^c\bVX]^cZgjcc^c\jcViiZcYZY[dgVcn
gZVhdc#
10.MACHINE CARE AND MAINTENANCE.
CZkZg deZgViZ i]Z b^aa$Yg^aa$iVee^c\ bVX]^cZ
l^i] YVbV\ZY dg ldgc eVgih# BV^ciV^c ndjg
b^aa$Yg^aa$iVee^c\ bVX]^cZ ^c egdeZg ldg`^c\
XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY
bV^ciZcVcXZegdbeian#EjiVlVnVY_jhibZci
iddahV[iZgjhZ#
11.DISCONNECT POWER.BV`ZhjgZ i]Z b^aa
^h ijgcZY OFF! Y^hXdccZXiZY [gdb ^ih edlZg
hdjgXZVcYVaabdk^c\eVgih]VkZXdbZidV
XdbeaZiZhideWZ[dgZhiVgi^c\Vcn^cheZXi^dc!
VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#
12.AVOIDING ENTANGLEMENT. @ZZe addhZ
Xadi]^c\Vgi^XaZhhjX]VhhaZZkZh!WZaihdg_Zl"
Zagn^iZbhVlVn[gdbi]Zb^aahe^cYaZ#CZkZg
lZVg\adkZhl]ZcdeZgVi^c\i]ZbVX]^cZ#
13. TOOL HOLDING. 6alVnh jhZ i]Z egdeZg
iddah [dg i]Z bViZg^Va ndj VgZ b^aa^c\# BV`Z
hjgZ i]Zn VgZ ]ZaY [^gban ^c i]Z egdeZg idda
]daYZg[dgi]Z_dW#
14. CLEAN-UP. 9D CDI XaZVg X]^eh Wn ]VcY#
JhZ V Wgjh] dg kVXjjb! VcY cZkZg XaZVg
X]^ehl]^aZi]ZbVX]^cZ^hgjcc^c\#
15.CUTTING TOOL INSPECTION. >cheZXiYg^aah
VcY XjiiZgh [dg h]VgecZhh! X]^eh! dg XgVX`h
WZ[dgZ ZVX] jhZ# GZeaVXZ Yjaa! X]^eeZY! dg
XgVX`ZY Xjii^c\ iddah ^bbZY^ViZan# =VcYaZ
cZl Xjii^c\ iddah l^i] XVgZ# AZVY^c\ ZY\Zh
VgZkZgnh]VgeVcYXVcXVjhZaVXZgVi^dch#
16. EXPERIENCING DIFFICULTIES. >[ ndj VgZ
ZmeZg^ZcX^c\ Y^[[^Xjai^Zh ^c hZije dg deZgV"
i^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg
IZX]c^XVaHjeedgiVi*,%*)+".++(#
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0519. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "."
220V 3-Phase
Operation
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
LZYdcdigZXdbbZcYi]ZjhZd[ZmiZch^dcXdgYh!
^[ndj[^cY^iVWhdajiZancZXZhhVgn/
JhZVi aZVhi V &)\Vj\Z XdgY i]Vi YdZh cdi
ZmXZZY*%[ZZi^caZc\i]
I]Z ZmiZch^dc XdgY bjhi Vahd XdciV^c V
\gdjcYl^gZVcY\gdjcYaj\#
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Amperage Draw
I]ZBdYZa<%*&.bdidgYgVlhi]Z[daadl^c\Vbeh
jcYZgbVm^bjbadVY/
Bdidg9gVl#########################################)#'*6beh
Circuit Recommendations
LZ gZXdbbZcY XdccZXi^c\ ndjg bVX]^cZ id V
YZY^XViZY VcY \gdjcYZY X^gXj^i i]Vi ^h gViZY [dg
i]ZVbeZgV\Z\^kZcWZadl#CZkZggZeaVXZVX^gXj^i
WgZV`Zg dc Vc Zm^hi^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg
VbeZgV\Z l^i]dji Xdchjai^c\ V fjVa^ÃZY ZaZXig^"
X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
8^gXj^i7gZV`Zg####################################### &*6beh
Plug/Receptacle Type
GZXdbbZcYZYEaj\IneZ##############C:B6&*"&*
Figure 2. &*"&*Eaj\DjiaZi!''%K!("E]VhZ#
"&%" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SET UP
I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Description Qty
;dg`a^[idg=d^hi&%%%aW#B^c^bjbGVi^c\&
EgZX^h^dcAZkZa########################################### &
HV[Zin<aVhhZh[dgZVX]eZghdc############### &
HdakZci######################################################## &
H]deGV\h################################################## &
EdlZg9g^aa##################################################&
9g^aa7^i.¿&+################################################# &
=Zm7daihB&'"&#,*aZc\i]VhcZZYZY###### )
;aViLVh]Zgh&'bb################################### -
AdX`LVh]Zgh&'bb################################## )
=ZmCjihB&'"&#,*##################################### )
6c6hh^hiVci############################################### &
Items Needed for
Setup
I]Z BdYZa <%*&. lVh XVgZ[jaan eVX`ZY l]Zc ^i
aZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ
^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn!
please immediately call Customer Service at
(570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdc"
Y^i^dcd[ndjgh]^ebZci!ndjh]djaY^ckZcidgni]Z
XdciZcih#
Unpacking
The Model G0519 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&&"
Inventory
Ndjh]djaY]VkZi]Z[daadl^c\^iZbha^hiZYWZadl#
>c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZ
b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ ldjaY WZ
\aVY id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^"
ZcXn!gZeaVXZbZcihXVcWZdWiV^cZYVindjgadXVa
]VgYlVgZhidgZ#
Contents (Figures 3 & 4)#Qty
A. B^aa$9g^aa####################################################### &
B. ;ZZYAZkZgh################################################ (
C. ;djg"7^i;an8jiiZgl$7^ih########################### &
D. =VcY8gVc`################################################ &
E. 8]jX`@Zn################################################## &
F. ?I(mG-6gWdg########################################### &
G. 9g^aa8]jX`&"&+bb?I(############################# &
H. =ZmLgZcX]HZi)!*!+bb############### &ZV
I. 8dbWdLgZcX]')bb############################### &
J. =VcYL]ZZah############################################## (
K. =VcYL]ZZa@cdWh#################################### (
Figure 3. <%*&.djid[i]ZXgViZ#
6
Figure 4. >ckZcidgn#
8
;:
=
@
<
9
7
>
?
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg
YZ\gZVhZg!hjX]Vhh]dlc^cFigure 5#;dgi]dg"
dj\]XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#
For optimum performance, clean all moving
parts or sliding contact surfaces. 6kd^Y X]ad"
g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z
eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX"
Zh#6alVnh[daadli]ZbVcj[VXijgZg»h^chigjXi^dch
l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
<gZViegdYjXih[dggZbdk^c\h]^ee^c\\gZVhZ#
Figure 5. 8aZVcZg$YZ\gZVhZghVkV^aVWaZ[gdb
<g^ooan#
"&'" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
Figure 6.B^c^bjbldg`^c\XaZVgVcXZh#
Mounting to
Workbench
Ndjg b^aa$Yg^aa$iVee^c\ bVX]^cZ h]djaY WZ WdaiZY
idVldg`WZcX]idegdk^YZbVm^bjbg^\^Y^inVcY
hV[Zin#
To mount the machine to a workbench:
1. 9ZiZgb^cZi]ZWZhiedh^i^dc[dgi]ZbVX]^cZ
dci]Zldg`WZcX]#
2. BVg`ndjg]daZadXVi^dchjh^c\i]Zbdjci^c\
]daZh^ci]ZWVhZVhV\j^YZ#
3. 9g^aai]Z]daZhcZZYZY^ci]Zldg`WZcX]#
4. EaVXZVegZX^h^dcaZkZadci]Zb^aa$Yg^aa$iVee^c\
bVX]^cZ iVWaZ VcY h]^b i]Z WVhZ jci^a ^i ^h
aZkZah^YZ"id"h^YZVcY[gdci"id"WVX`#
5. 7daii]ZbVX]^cZidi]Zided[i]Zldg`WZcX]
Figure 7#
Floor Load
GZ[Zg id i]Z BVX]^cZ 9ViV H]ZZi [dg i]Z lZ^\]i
VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#
HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa
gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY
deZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZFigure 6[dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
Base
Workbench
7dai
;aVi
LVh]Zg
;aViLVh]Zg
AdX`LVh]Zg
=ZmCji
Figure 7.:mVbeaZd[Vi]gdj\]bdjcihZije#
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&("
Test Run
I]ZiZhigjcXdch^hihd[kZg^[n^c\i]Z[daadl^c\/&
I]Z bdidg edlZgh je VcY gjch XdggZXian! ' i]Z
ZbZg\ZcXnhideWjiidcldg`hXdggZXian#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 31#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg
IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
Before starting your machine, make sure
you have performed the preceding assem-
bly and adjustment instructions, and you
have read through the rest of the manual
and are familiar with the various functions
and safety features on this machine. Failure
to follow this warning could result in seri-
ous personal injury or even death!
To test run the machine:
1. BV`Z hjgZ ndj gZVY VcY jcYZghiVcY i]Z
hV[Zin^chigjXi^dch^ci]^hbVcjVaVcYi]Vii]Z
bVX]^cZ^hhZijeegdeZgan#
2. H]^[ii]Zhe^cYaZheZZYaZkZghidi]Zhe^cYaZ
heZZYd[&'%GEB#GZ[ZgidControl Panels
dcPage 16^[gZfj^gZY#
3#9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]ied ^c
Lubrication^c Section 6:MAINTENANCE
dc Page 29.
4. BV`ZhjgZ VaaiddahVcYdW_ZXihjhZYYjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
5. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ#
6. Ejh]i]Z:B:G<:C8NHIDEWjiidc^c!i]Zc
il^hi ^i XadX`l^hZ hd ^i edeh dji# L]Zc i]Z
D;;Wjiidcedehdji!i]Zhl^iX]^hgZhZiVcY
i]Z bVX]^cZ ^h gZVYn [dg deZgVi^dc Figure
8#
Figure 8. 8dcigdaeVcZa#
7. Ijgci]ZgdiVgnhl^iX]idi]ZI6EE>C<bdYZ
VcYejh]i]ZHI6GIWjiidcFigure 8#
·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjchhbddi]anl^i]a^iiaZdgcdk^WgVi^dc dg
gjWW^c\cd^hZh#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ[jgi]Zg#6alVnhhidei]ZbVX]^cZ
VcYY^hXdccZXi^i[gdbedlZgWZ[dgZ^ckZh"
i^\Vi^c\dgXdggZXi^c\ediZci^VaegdWaZbh#
8. Ejaai]ZgVX`]VcYaZYdlchdi]ZYZei]hide
gZVYhoZgd# 6i i]^h ed^ci i]Z a^b^ihl^iX]l^aa
Zc\V\ZVcYgZkZghZi]Zhe^cYaZY^gZXi^dc#
9. EgZhh i]Z :B:G<:C8N HIDE Wjiidc id
hidei]ZbVX]^cZ#
·>[ i]Z bVX]^cZ hideh! i]Z :B:G<:C8N
HIDEWjiidchV[Zin[ZVijgZ^hldg`^c\Xdg"
gZXian#
·>[i]ZbVX]^cZ`ZZehgjcc^c\!^bbZY^ViZan
Y^hXdccZXi edlZg id i]Z bVX]^cZ# I]Z
:B:G<:C8NHIDEWjiidchV[Zin[ZVijgZ
^hcdildg`^c\XdggZXian#8VaaIZX]Hjeedgi
[dg]Zae#
·>[Vaa^hldg`^c\[^cZ!Wjii]Zhe^cYaZ^hgdiVi"
^c\ ^c i]Z gZkZghZ Y^gZXi^dc! i]Z bdidg ^h
l^gZYdjid[e]VhZ#IdXdggZXii]^h!Y^hXdc"
cZXi i]Z bVX]^cZ [gdb edlZg VcY hlVe
edh^i^dch d[ Vcn ild A&! A'! dg A( edlZg
l^gZh#
"&)" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
Spindle Break-In
Failure to follow start up and spindle break-
in procedures will likely cause rapid deteri-
oration of spindle and other related parts.
NOTICE
8# >cXgZVhZi]ZheZZYid'&%GEBVcYaZi^igjc
[dgVcdi]ZgiZcb^cjiZh#GZeZVii]^hgjci^bZ
^cZVX]heZZYhZaZXi^dc#
9%Ijgc i]Z bVX]^cZ OFF! hZi i]Z he^cYaZ id
gdiViZ ^c i]Z deedh^iZ Y^gZXi^dc! VcY i]Zc
gZeZVii]ZWgZV`"^cegdXZYjgZ^cVaah^mhe^c"
YaZheZZYhZaZXi^dch#
10#8]Vc\Z i]Z ]ZVYhidX` d^a ^bbZY^ViZan
l]^aZ i]Z d^a ^h lVgb# ;dg YZiV^ah! gZ[Zg id
Lubrication^c Section 6:MAINTENANCE
dc Page 29.
DO NOT leave the area while break-in pro-
cedure is under way. You must be ready to
stop the machine if any problem occurs.
NOTICE
I]Z bVX]^cZ he^cYaZ heZZY XVc WZ hZi [gdb
&'%¶&.,%GEB#Ndjbjhi[daadli]ZegdeZgWgZV`"
^cegdXZYjgZhidZchjgZi]Zhe^cYaZWZVg^c\hVcY
\ZVgh WgZV`"^c VcY hZVi WZ[dgZ ejii^c\ Vcn adVY
dci]ZbVX]^cZ#
To break-in the machine:
1. BV`Z hjgZ ndj gZVY VcY jcYZghiVcY i]Z
hV[Zin^chigjXi^dch^ci]^hbVcjVaVcYi]Vii]Z
bVX]^cZ^hhZijeegdeZgan#
2#9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]ied ^c
Lubrication^cSECTION 6:MAINTENANCE
dc Page 29.
3. H]^[ii]Zhe^cYaZheZZYaZkZghidi]Zhe^cYaZ
heZZYd[&'%GEB#GZ[ZgidControl Panels
dcPage 16^[gZfj^gZY#
4. BV`ZhjgZ VaaiddahVcYdW_ZXihjhZYYjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
5. BV`Z hjgZ i]Z bdYZ hl^iX] Figure 9 ^h
ed^ci^c\ id HIDE VcY XdccZXi i]Z bVX]^cZ
idi]ZedlZghdjgXZ.
6. BdkZi]ZbdYZhl^iX]id9G>AA>C<VcYejh]
i]ZHI6GI Wjiidc#I]Zhe^cYaZl^aaWZ\^cid
ijgcVi&'%GEB#
7# AZi i]Z bVX]^cZ ^i gjc [dg V b^c^bjb d[ &%
b^cjiZh#
·>[ ndj hjheZXi i]Z bVX]^cZ ^h cdi ldg`"
^c\ XdggZXian! h]ji ^i OFF! Y^hXdccZXi ^i
[gdbedlZg!VcYjhZi]ZTroubleshooting
iVWaZ dc Page 31 id XdggZXi i]Z egdWaZb
WZ[dgZegdXZZY^c\[jgi]Zg#
·>[ i]Z b^aa$Yg^aa$iVee^c\ bVX]^cZ ^h gjcc^c\
hbddi]an!egdXZZYidStep 8#
Figure 9. :aZXig^XVaXdcigdaeVcZa#
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&*"
Damage to your eyes or lungs could result
from using this machine without proper
protection. During milling operations, burn-
ing metal chips can be ejected from this
machine. If cutting fluids are used, fluids can
also give off poisonous fumes and smoke
during milling operations. Do not use this
machine without the proper protective gear.
Always wear a face shield and a respirator
when operating this machine.
Operation Safety
SECTION 4: OPERATIONS
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Basic Controls
I]^hb^aa$Yg^aa$iVee^c\bVX]^cZl^i]VaZ[i"VcY"g^\]i
i^ai^c\]ZVYhidX`VcYVbdkZVWaZiVWaZ^hVkZghV"
i^aZbZiValdg`^c\bVX]^cZi]Vi^hXVeVWaZd[i]Z
[daadl^c\deZgVi^dch/
9g^aa^c\^ci]ZMVcYO"VmZh#
B^aa^c\^ci]ZM!N!VcYO"VmZh#
IVee^c\^ci]ZMVcYO"VmZh#
;dgYg^aa^c\deZgVi^dch!i]ZbdYZhl^iX]^hijgcZY
idi]Z9G>AA>C<edh^i^dc#I]Zhe^cc^c\Yg^aaW^i^h
i]ZcadlZgZY^ci]ZOY^gZXi^dc^cidi]Zldg`e^ZXZ
Wnejaa^c\Ydlcdci]ZXdVghZYdlc[ZZY]VcYaZh
dgWnijgc^c\i]Z[^cZ[ZZY`cdW#IdYg^aa^ci]ZN
Y^gZXi^dc! i]Z ]ZVYhidX` ^h gdiViZY .% VcY i]Z
iVWaZ VcY ldg`e^ZXZ VgZ bdkZY ^cid i]Z Yg^aa W^i
jh^c\i]ZM"6m^h]VcYl]ZZa#
;dgb^aa^c\deZgVi^dch!i]ZbdYZhl^iX]^h`Zei^c
i]Z9G>AA>C<edh^i^dc#Jh^c\dcZdgWdi]d[i]Z
]VcYl]ZZahidXdcigdai]ZMVcYNbdkZbZcid[
i]ZiVWaZVcYldg`e^ZXZ!i]Zldg`e^ZXZ^hbdkZY
XVgZ[jaan^cidi]Zhe^cc^c\XjiiZg#>[O"Vm^hb^aa^c\^h
gZfj^gZY!i]ZiVWaZ^h[^mZY!VcYi]Zhe^cc^c\XjiiZg
^hadlZgZY^cidi]Zldg`e^ZXZWnejaa^c\Ydlcdc
i]Z XdVghZ Ydlc[ZZY ]VcYaZh dg Wn ijgc^c\ i]Z
[^cZ[ZZY`cdW#
;dg iVee^c\ deZgVi^dch! i]Z he^cYaZ VcY iVWaZ
bdkZbZci VgZ i]Z hVbZ Vh i]Zn VgZ [dg Yg^aa^c\!
Wjii]ZbdYZhl^iX]^hcdlijgcZYidi]ZI6EE>C<
edh^i^dc#CZmii]ZbVm^bjbiVee^c\YZei]^hi]Zc
hZi l^i] i]Z YZei] hide# I]Z bVX]^cZ ^h ijgcZY
dcVcYi]Zhe^cc^c\iVe^hi]ZcbdkZY^cidVegZ"
Yg^aaZY ]daZ ^c i]Z ldg`e^ZXZ# L]Zc i]Z he^cYaZ
bdkZbZci ^h hideeZY Wn i]Z YZei] hide! V a^b^i
hl^iX] gZkZghZh he^cYaZ gdiVi^dc ^bbZY^ViZan ^c
dgYZgidWVX`i]ZiVedjid[i]Z]daZWZ[dgZi]ZiVe
WdiidbhdjiVcYh]ZVghd[[#L]Zci]Zhe^cYaZ[jaan
gZijgchidi]ZgZigVXiZYedh^i^dc!VhZXdcYVgna^b^i
hl^iX]h]jihi]Zhe^cYaZbdidgd[[VjidbVi^XVaan#
6YY^i^dcVaan i]Z lVnZY Xdajbc Vaadlh [dg idda^c\
X]Vc\Zhl^i]djiadh^c\idda^cYZmdggZ\^higVi^dc#
"&+" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
>i^hk^iVai]VindjWZXdbZ[Vb^a^Vgl^i]i]Z
edlZgXdcigdahWZ[dgZdeZgVi^c\i]ZBdYZa<%*&.
Figures 10 and 11#
A. Mode Dial: I]^h Y^Va Vaadlh ndj id hl^iX]
i]Z bVX]^cZ WZilZZc 9G>AA>C<! HIDE!
VcY i]Z I6EE>C< bdYZh ZmeaV^cZY WZadl/
·9G>AA>C</ >c i]^h edh^i^dc! i]Z bVX]^cZ
VXih Vh V WVh^X b^aa$Yg^aa l^i]dji i]Z
Zc]VcXZY [ZVijgZh d[ i]Z VjidbVi"
ZY YZei] hide# I]Z G:K:GH: Wjiidc
hZgkZh Vh V _d\ Wjiidc ^c i]^h bdYZ#
·HIDE/ >c i]^h edh^i^dc! i]Z bVX]^cZ
^h edlZgZY je Wji ^h ^c Vc ^YaZ bdYZ#
·I6EE>C</ >c i]^h edh^i^dc! i]Z YZei]
hXVaZ l^aa VjidbVi^XVaan gZkZghZ i]Z
he^cYaZ Y^gZXi^dc l]Zc i]Z he^c"
YaZ gZVX]Zh i]Z Wdiidb d[ i]Z higd`Z#
B. Reverse Buttons: EgZhh i]^h Wjiidc VcY
he^cYaZ gdiVi^dc l^aa ijgc XdjciZgXadX`"
l^hZ# I]^h Wjiidc hZgkZh Vh V _d\ Wjiidc
id Vhh^hi ^c Zc\V\^c\ \ZVgh l]Zc h]^[i^c\#
C. EMERGENCY STOP Button:Hideh
i]Z bVX]^cZ# GdiViZ i]Z Wjiidc XadX`"
l^hZ jci^a ^i edeh WVX` dji id gZhZi ^i#
D. START Button: HiVgih i]Z he^cYaZ bdidg ^[
i]Z :B:G<:C8N HIDE Wjiidc ]Vh WZZc
gZhZi VcY i]Z bdYZ Y^Va ^h ^c i]Z Yg^aa^c\ dg
iVee^c\edh^i^dc#
Figure 10. :aZXig^XVaXdcigdaeVcZa#
67
89
E. Range Lever:HZaZXihadlgVc\Z>!dg]^\]
gVc\Z>>[dgi]ZheZZYaZkZg#
F. Speed Lever: <^kZh i]gZZ he^cYaZ heZZY
hZaZXi^dchB!=!A^cadlgVc\Z!VcYi]gZZ
he^cYaZ heZZY hZaZXi^dch B! =! A ^c ]^\]
gVc\ZVhhZaZXiZYWni]ZgVc\ZaZkZgVWdkZ#
G. Spindle Depth Scale:H]dlhhe^cYaZ]Z^\]i
^c ^cX]Zh VcY b^aa^bZiZgh# L]Zc ^c i]Z
I6EE>C<bdYZ!^[i]Zhe^cYaZgZVX]Zhi]Z
Wdiidbd[i]Zhigd`ZVhh]dlcWni]Zed^ciZg!
i]Z ^ciZgcVa a^b^i hl^iX] gZkZghZh he^cYaZ
gdiVi^dc VcY i]Z iVe WVX`h dji d[ i]Z ]daZ
WZ[dgZhcVee^c\d[[#L]Zci]Zhe^cYaZ^h[jaan
gZigVXiZYje^cidi]Z]ZVYhidX`!VhZXdcYVgn
a^b^ihl^iX]hidehi]Zhe^cYaZ#
L]Zc i]Z bVX]^cZ ^h cdi ^c i]Z 9G>AA>C<
bdYZ! i]Z he^cYaZ YZei] hXVaZ VXih Vh V
WVh^XYZei]hXVaZ#
Figure 11. =ZVYhidX`XdcigdaeVcZa#
:
<
;
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&,"
Changing the spindle position using
the fine feed dial
1. JcadX`i]Zhe^cYaZadX`aZkZgVcYi^\]iZci]Z
[^cZ[ZZYadX``cdW#
2. GdiViZ i]Z [^cZ [ZZY `cdW id adlZg dg gV^hZ
i]Zhe^cYaZ^chbVaa^cXgZbZcih#DWhZgkZi]Z
hXVaZ dc i]Z `cdW id bdc^idg bdkZbZci ^c
i]djhVcYi]hd[Vc^cX]Figure 13#
Spindle Height
Controls
Changing spindle position using the
coarse feed levers
1. JcadX`i]Zhe^cYaZadX`aZkZgVcYaddhZci]Z
[^cZ[ZZYadX``cdW#
2. EjaaYdlcdcVcnd[i]ZXdVghZ[ZZYaZkZghid
adlZgdggV^hZi]Zhe^cYaZ#DWhZgkZi]ZhXVaZ
dci]Z]ZVYhidX`[VXZeaViZidbdc^idgbdkZ"
bZci^c^cX]Zhdgb^aa^bZiZgh#I]ZbVm^bjb
gVc\Zd[igVkZa^h)
(¿)#
3. AdX`i]Zhe^cYaZadX`aZkZgid]daYi]Zhe^cYaZ
^cVeVgi^XjaVgedh^i^dc^[ndjX]ddhZ#
Tip:Milling with the spindle fully extended
can cause tool chatter. For maximum spindle
rigidity when milling, it is better to keep the
spindle retracted into the headstock as far as
possible with the spindle lock lever locked,
and the fine feed lock knob tightened.
Figure 12. He^cYaZXdcigdah#
I]Z he^cYaZ ]Z^\]i ^h X]Vc\ZY Wn jcadX`^c\ i]Z
he^cYaZ adX` aZkZg VcY jh^c\ i]Z XdVghZ [ZZY
aZkZgh dg i]Z [^cZ [ZZY `cdW Figure 12# I]Z
he^cYaZ]Z^\]ihXVaZ^cY^XViZhi]Zhe^cYaZ]Z^\]i#
He^cYaZ
AdX`
AZkZg
;^cZ;ZZY
AdX`@cdW 8dVghZ
;ZZY
AZkZg
3. AdX`i]Zhe^cYaZadX`aZkZgid]daYi]Zhe^cYaZ
^cVeVgi^XjaVgedh^i^dc^[ndjX]ddhZ#
Tip:Milling with the spindle fully extended
can cause tool chatter. For maximum spindle
rigidity when milling, it is better to keep the
spindle retracted into the headstock as far as
possible with the spindle lock lever locked,
and the fine feed lock knob tightened.
Figure 13. He^cYaZ[^cZ[ZZYXdcigdah#
;^cZ;ZZY
@cdW
;^cZ;ZZY
AdX`@cdW 8dVghZ
;ZZY
AZkZg
He^cYaZ
AdX`
AZkZg
"&-" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
L]ZciVee^c\hdbZ[^cZi]gZVYh^chd[ibViZg^Va!
i]Zhe^cYaZgZijgcheg^c\iZch^dcbVn]VkZidWZ
gZYjXZYdgZa^b^cViZYidVkd^Yi]gZVYYVbV\Z#
To change the spindle return spring tension:
1. Eji dc ndjg hV[Zin \aVhhZh VcY aZVi]Zg
\adkZh#
2. L]^aZi^\]ian]daY^c\i]Zheg^c\XdkZgV\V^chi
i]Z h^YZ d[ i]Z ]ZVYhidX`! addhZc i]Z adX`
`cdWV[ZlijgchFigure 14#
Figure 14. He^cYaZgZijgcheg^c\VY_jhibZci#
3. Hi^aa]daY^c\i]Zheg^c\XdkZgi^\]ian!ejaai]Z
XdkZgdjilVgY_jhiZcdj\]idY^hZc\V\Zi]Z
adX`e^c[gdbi]Zheg^c\"XdkZghadi#
4. L^i]djiadh^c\ndjg\g^e!Vaadli]ZXdkZgVcY
heg^c\ id jcl^cY dcZ dg bdgZ hadi edh^i^dch
VcYgZZc\V\Zi]ZcZlhadil^i]i]Ze^c#
5. I^\]iZci]ZadX``cdW#
Note/To retighten the spindle return spring,
the procedure is the same, but the cover is
rotated in the opposite direction.
AdX`
@cdW
E^c
Hadi
Heg^c\
VcY8dkZg
Drill Chuck
Installation
1. 9>H8DCC:8I I=: B68=>C: ;GDB
EDL:G
2. GdiViZ i]Z YgVlWVg XVe XdjciZgXadX`l^hZ!
gZbdkZi]ZXVeFigure 15#
Figure 16. 8]jX`hjeedgi#
3. >chZgii]ZX]jX`VgWdg^cidi]Zhe^cYaZFigure
16! hd ^i Zc\V\Zh i]Z Va^\cbZci e^c ^ch^YZ
d[ i]Z he^cYaZ VcY bV`Zh XdciVXi l^i] i]Z
YgVlWVgi]gZVYh#
Figure 15. 9gVlWVgVcYXdkZg#
4. I]gZVY i]Z YgVlWVg ^cid i]Z VgWdg jci^a i]Z
VgWdghZViZYje^cidi]Zhe^cYaZiVeZg#
Spindle Return
Spring Tension
Table of contents
Other Grizzly Drill manuals
Grizzly
Grizzly G0484 User manual
Grizzly
Grizzly G0762 User manual
Grizzly
Grizzly 21-Bit Line Boring Machine G0643 User manual
Grizzly
Grizzly G4014 User manual
Grizzly
Grizzly G1006 User manual
Grizzly
Grizzly G3358 User manual
Grizzly
Grizzly G7947 User manual
Grizzly
Grizzly G8597 Quick start guide
Grizzly
Grizzly G1131 User manual
Grizzly
Grizzly H6139 User manual
Grizzly
Grizzly G4014 User manual
Grizzly
Grizzly C1393-96 User manual
Grizzly
Grizzly H2787 User manual
Grizzly
Grizzly H0777 User manual
Grizzly
Grizzly G7947 User manual
Grizzly
Grizzly H8217 User manual
Grizzly
Grizzly G7942 Quick start guide
Grizzly
Grizzly G7945 User manual
Grizzly
Grizzly G1006 User manual
Grizzly
Grizzly G8596 3 /8-inch User manual
