Grizzly G0619 User manual

MODEL G0619
DELUXE SMALL MILL/DRILL
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES

Table of Contents
INTRODUCTION............................................... 2
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SECTION 1: SAFETY....................................... 6
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SECTION 2: CIRCUIT REQUIREMENTS ........ 9
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SECTION 3: SET UP ...................................... 10
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SECTION 4: OPERATIONS ........................... 15
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SECTION 5: ACCESSORIES......................... 23
SECTION 6: MAINTENANCE......................... 25
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SECTION 7: SERVICE ................................... 26
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WARRANTY AND RETURNS ........................ 38

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INTRODUCTION
Foreword
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Contact Info

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Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
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Weight.............................................................................................................................................................. 364 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 33-3/4 in.
Footprint (Length x Width)............................................................................................................................ 16 x 13 in.
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Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 418 lbs.
Length x Width x Height....................................................................................................................... 33 x 32 x 42 in.
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Power Requirement............................................................................................................ 110V Single-Phase, 60 Hz
Minimum Circuit Size.............................................................................................................................................. 15A
Switch............................................................................................................................................... Forward/Reverse
Switch Voltage..................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 7 ft.
Cord Gauge.................................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Voltage Conversion Kit............................................................................................................................................ No
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Type............................................................................................... IP44, Class F, Brushless DC Motor (BLDC)
Horsepower...................................................................................................................................................... 1
Voltage......................................................................................................................................................... 110
Prewired....................................................................................................................................................... 110
Phase....................................................................................................................................................... Single
Amps.............................................................................................................................................................. 12
Speed......................................................................................................................................................... 3500
Cycle............................................................................................................................................................... 60
Power Transfer .................................................................................................................................. Belt Drive
Bearings.................................................................................................... Sealed and Permanently Lubricated

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Spindle Travel........................................................................................................................................ 2-3/4 in.
Swing......................................................................................................................................................... 18 in.
Longitudinal Table Travel.................................................................................................................... 15-7/8 in.
Cross Table Travel................................................................................................................................. 5-3/4 in
Head Travel......................................................................................................................................... 14-7/8 in.
Head Tilt (Front-to-Back)......................................................................................................... 90 L & 30 R deg.
Distance Spindle to Column........................................................................................................................ 9 in.
Distance Spindle to Table.................................................................................................................... 14-3/4 in.
Drilling Capacity for Steel............................................................................................................................ 1 in.
Maximum Distance Horizontal Spindle Center to Table...................................................................... 14-3/4 in.
Number of Vertical Spindle Speeds........................................................................................................ Varible
Range of Vertical Spindle Speeds............................................................................................ 100 - 1750 RPM
Quill Diameter....................................................................................................................................... 2.362 in.
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Table Length........................................................................................................................................ 21-5/8 in.
Table Width........................................................................................................................................... 6-1/4 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Number of T-Slots............................................................................................................................................ 3
T-Slots Width.......................................................................................................................................... 7/16 in.
T-Slots Height........................................................................................................................................... 3/4 in.
T-Slots Centers.................................................................................................................................. 1-11/16 in.
Stud Size.................................................................................................................................................. 3/8 in.
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Spindle Taper................................................................................................................................................. R8
Spindle Size.................................................................................................................................................... in.
End Milling Capacity.................................................................................................................................... 1 in.
Face Milling Capacity................................................................................................................................... 2 in.
Drawbar Diameter................................................................................................................................... 7/16 in.
Drawbar TPI................................................................................................................................................... 20
Drawbar Length................................................................................................................................... 11-1/2 in.
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Collar Graduations................................................................................................................................ 0.001 in.

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4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
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6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
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1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
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SAFETY GLASSES WHEN OPERATING
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3. ALWAYS WEAR AN ANSI APPROVED
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MACHINERY THAT PRODUCES DUST.
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY

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16. MAKE SURE GUARDS ARE IN PLACE
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USING MACHINERY.
Safety Instructions for Machinery
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di]Zg XdcY^i^dch i]Vi bVn V[[ZXi bVX]^cZ
deZgVi^dc# GZeV^g dg gZeaVXZ YVbV\ZY
eVgih#
19. USE RECOMMENDED ACCESSORIES.
GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"
bZcYZYVXXZhhdg^Zh#I]ZjhZd[^begdeZg
VXXZhhdg^ZhbVnXVjhZg^h`d[^c_jgn#
20. DO NOT FORCE MACHINERY. Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
21. SECURE WORKPIECE. JhZ XaVbeh dg
Vk^hZ id]daYi]Z ldg`e^ZXZ l]ZcegVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
22. DO NOT OVERREACH.@ZZeegdeZg[ddi"
^c\VcYWVaVcXZViVaai^bZh#
23. MANY MACHINES WILL EJECT THE
WORKPIECETOWARDTHEOPERATOR.
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY#
25. BE AWARE THAT CERTAIN DUST MAY
BE HAZARDOUS id i]Z gZhe^gVidgn hnh"
iZbh d[ eZdeaZ VcY Vc^bVah! ZheZX^Vaan
[^cZYjhi#BV`ZhjgZndj`cdli]Z]VoVgYh
VhhdX^ViZYl^i]i]ZineZd[Yjhindjl^aaWZ
ZmedhZY id VcY ValVnh lZVg V gZhe^gVidg
VeegdkZY[dgi]ViineZd[Yjhi#

"-" BdYZa<%+&.B[\#)$%, 
Additional Safety for Mill/Drills
1. UNDERSTANDING CONTROLS. BV`ZhjgZ
ndjjcYZghiVcYi]ZjhZVcYdeZgVi^dcd[Vaa
Xdcigdah#
2.SAFETY ACCESSORIES. 6alVnh jhZ V
X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZh
l]Zcb^aa^c\idegZkZciWdY^an^c_jgn#
3. WORK HOLDING. 7Z[dgZ hiVgi^c\ i]Z
bVX]^cZ!WZXZgiV^ci]Zldg`e^ZXZ]VhWZZc
egdeZgan XaVbeZY id i]Z iVWaZ# C:K:G ]daY
i]Zldg`e^ZXZWn]VcYl]Zcjh^c\i]Zb^aa#
4.CHUCK KEY SAFETY. 6alVnhgZbdkZndjg
X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZ
iddah^bbZY^ViZanV[iZgjhZ#
5.SPINDLE SPEEDS.HZaZXii]Zhe^cYaZheZZY
i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg` VcY
bViZg^Va#6aadli]Zb^aa$Yg^aaid\V^c[jaaheZZY
WZ[dgZWZ\^cc^c\VXji#
6. POWER DISRUPTION. >c i]Z ZkZci d[ V
adXVa edlZg djiV\Z Yjg^c\ jhZ d[ i]Z b^aa!
ijgcOFF Vaahl^iX]ZhidVkd^Yedhh^WaZhjY"
YZchiVgijedcXZedlZg^hgZhidgZY#
7. SPINDLE DIRECTION CHANGES. CZkZg
gZkZghZ he^cYaZ Y^gZXi^dc l]Zc b^aa^c\! Wdg"
^c\!dg[VX^c\Vldg`e^ZXZ#
8. STOPPING SPINDLE. 9D CDI hide i]Z
b^aa$Yg^aajh^c\ndjg]VcYV\V^chii]ZX]jX`#
9.BE ATTENTIVE.9DCDIaZVkZb^aa$Yg^aagjc"
c^c\jcViiZcYZY[dgVcngZVhdc#
10.MACHINE CARE AND MAINTENANCE.
CZkZgdeZgViZi]Zb^aa$Yg^aal^i]YVbV\ZYdg
ldgc eVgih# BV^ciV^c ndjg b^aa$Yg^aa ^c egdeZg
ldg`^c\ XdcY^i^dc# EZg[dgb gdji^cZ ^cheZX"
i^dch VcY bV^ciZcVcXZ egdbeian# Eji VlVn
VY_jhibZciiddahV[iZgjhZ#
11.DISCONNECT POWER.BV`Z hjgZ i]Zb^aa
^h ijgcZY OFF! Y^hXdccZXiZY [gdb ^ih edlZg
hdjgXZVcYVaabdk^c\eVgih]VkZXdbZidV
XdbeaZiZhideWZ[dgZhiVgi^c\Vcn^cheZXi^dc!
VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#
12.AVOIDING ENTANGLEMENT. @ZZe addhZ
Xadi]^c\Vgi^XaZhhjX]VhhaZZkZh!WZaihdg_Zl"
Zagn^iZbhVlVn[gdbi]Zb^aahe^cYaZ#CZkZg
lZVg\adkZhl]ZcdeZgVi^c\i]Zb^aa#
13. TOOL HOLDING. 6alVnh jhZ i]Z egdeZg
iddah [dg i]Z bViZg^Va ndj VgZ b^aa^c\# BV`Z
hjgZ i]Zn VgZ ]ZaY [^gban ^c i]Z egdeZg idda
]daYZg[dgi]Z_dW#
14. CLEAN-UP. 9D CDI XaZVg X]^eh Wn ]VcY#
JhZVWgjh]!VcYcZkZgXaZVgX]^ehl]^aZi]Z
b^aa^hijgc^c\#
15.CUTTING TOOL INSPECTION. >cheZXiYg^aah
VcYZcYb^aah[dgh]VgecZhh!X]^eh!dgXgVX`h
WZ[dgZ ZVX] jhZ# GZeaVXZ Yjaa! X]^eeZY! dg
XgVX`ZY Xjii^c\ iddah ^bbZY^ViZan# =VcYaZ
cZl Xjii^c\ iddah l^i] XVgZ# AZVY^c\ ZY\Zh
VgZkZgnh]VgeVcYXVcXVjhZaVXZgVi^dch#
16. EXPERIENCING DIFFICULTIES. >[ Vi Vcn
i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg"
[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\
i]ZbVX]^cZ8dciVXidjgIZX]c^XVaHjeedgi
Vi*,%*)+".++(#
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0619. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.

BdYZa<%+&.B[\#)$%,  "."
Figure 2. 6*"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
CZjigVa =di
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
110V Operation
Amperage Draw
I]Z BdYZa <%+&. bdidg YgVlh i]Z [daadl^c\
VbehjcYZgbVm^bjbadVY/
Bdidg9gVl############################################ &'6beh
Circuit Recommendations
LZ gZXdbbZcY XdccZXi^c\ ndjg bVX]^cZ id V
YZY^XViZY VcY \gdjcYZY X^gXj^i i]Vi ^h gViZY [dg
i]ZVbeZgV\Z\^kZcWZadl#CZkZggZeaVXZVX^gXj^i
WgZV`ZgdcVcZm^hi^c\X^gXj^i l^i]dcZd[]^\]Zg
VbeZgV\Z l^i]dji Xdchjai^c\ V fjVa^ÃZY ZaZXig^"
X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
8^gXj^i7gZV`Zg####################################### &*6beh
Plug/Receptacle Type
>cXajYZYEaj\IneZ########################### C:B6*"&*
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
LZ Yd cdi gZXdbbZcY i]Z jhZ d[ ZmiZch^dc
XdgYh!^[ndj[^cY^iVWhdajiZancZXZhhVgn/
JhZViaZVhiV&)\Vj\ZXdgYi]ViYdZh cdi
ZmXZZY*%[ZZi^caZc\i]
 I]Z ZmiZch^dc XdgY bjhi Vahd XdciV^c V
\gdjcYl^gZVcYeaj\e^c#
 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!

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I]ZBdYZa <%+&. lVh XVgZ[jaaneVX`ZYl]Zc^i
aZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ
^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn!
please immediately call Customer Service at
[phone]for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdc"
Y^i^dcd[ndjgh]^ebZci!ndjh]djaY^ckZcidgni]Z
XdciZcih#
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Setup Safety
SECTION 3: SET UP
The Model G0619 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
I]Z[daadl^c\^iZbhVgZcZZYZYidXdbeaZiZi]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Description Qty
 EgZX^h^dcAZkZa########################################### &
 HV[Zin<aVhhZh[dgZVX]eZghdc############### &
 HdakZci######################################################## &
 H]deGV\h################################################## &
 BZiVaH]^bHidX`####################################### &
 7gVhh=VbbZg########################################### &
 EdlZg9g^aadei^dcVa################################## &
 9g^aa7^i.¿&+dei^dcVa################################# &
 =Zm7daihB&'"&#,*aZc\i]VhcZZYZY###### )
 ;aViLVh]Zgh&'bb################################### -
 AdX`LVh]Zgh&'bb################################## )
 =ZmCjihB&'"&#,*##################################### )
 6c6hh^hiVci############################################### &
Items Needed for
Setup

BdYZa<%+&.B[\#)$%,  "&&"
Inventory
6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z
XgViZ!ndjh]djaY]VkZi]Z[daadl^c\^iZbhh]dlc
^cFigures 3 & 4/
Contents Qty
A. 6hhZbWaZYB^aa$9g^aa#################################### &
B. 9g^aa8]jX`VcY?I+mG-6gWdg################# &
C. D^a7diiaZ##################################################### &
D. I"Cjih######################################################### '
E. 8]jX`@Zn################################################## &
F. :cYLgZcX]Zh-$&%!&'$&)!&,$&.bb#### &ZV
G. He^cYaZHeVccZgLgZcX]########################### &
H. =ZmLgZcX]HZi(!)!*!+bb########### &ZV
I. 9gVlWVg=ZmLgZcX]################################# &
Figure 3. <%+&.djid[i]ZXgViZ#
>c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZ
b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ ldjaY WZ
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ZcXn!gZeaVXZbZcihXVcWZdWiV^cZYVindjgadXVa
]VgYlVgZhidgZ#
Figure 4. >ckZcidgn#
6
:
=;
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8
<
9
7

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Figure 6.B^c^bjbldg`^c\XaZVgVcXZhVcY
b^aa$Yg^aabdjci^c\WdaieViiZgc#
Floor Load
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VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#
HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa
gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY
deZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZFigure 6[dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg
X^igjh"WVhZY YZ\gZVhZg hjX] Vh <g^ooan»h <,-.*
8^igjh9Z\gZVhZg#IdXaZVci]dgdj\]an!hdbZeVgih
bjhi WZ gZbdkZY# For optimum performance
from your machine, clean all moving parts or
sliding contact surfaces. 6kd^Y X]adg^cZ"WVhZY
hdakZcih!hjX]VhVXZidcZdgWgV`ZeVgihXaZVcZg
i]VibVnYVbV\ZeV^ciZYhjg[VXZh#6alVnh[daadl
i]Z bVcj[VXijgZg»h ^chigjXi^dch l]Zc jh^c\ Vcn
ineZd[XaZVc^c\egdYjXi#
Site ConsiderationsClean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Figure 5. <g^ooanX^igjhYZ\gZVhZg#
G7895—Grizzly Citrus Degreaser
I]^hcVijgVa!X^igjh"WVhZYYZ\gZVhZg^hV\gZVi
hdaji^dc[dggZbdk^c\Zmedgi\gZVhZ!VcY^i»hbjX]
hV[Zgidldg`VgdjcYi]VccVhinhdakZcih#

BdYZa<%+&.B[\#)$%,  "&("
Feet
;djg aZkZa^c\ [ZZi ]VkZ WZZc ^cXajYZY l^i] ndjg
b^aa$Yg^aa# =dlZkZg! [dg \gZViZg hV[Zin VcY WZi"
iZg eZg[dgbVcXZ! lZ gZXdbbZcY Wdai^c\ ndjg
bVX]^cZidVhijgYnldg`WZcX]#
Components and Hardware Needed: Qty
;ddil^i]=ZmCjiB&'"&#,*############################### )
To adjust the feet on the mill/drill:
1. EaVXZ ndjg egZX^h^dc aZkZa dc i]Z b^aa$Yg^aa
iVWaZ#
2. AddhZc i]Z ]Zm cjih! Vh h]dlc ^c Figure
7!VcYijgci]Z[ZZijci^ai]Zb^aa$Yg^aa ^h aZkZa
h^YZ"id"h^YZVcY[gdci"id"WVX`.
Figure 7. AZkZa^c\i]Zb^aa$Yg^aa#
=ZmCji
Mounting to
Workbench
Ndjgb^aa$Yg^aah]djaYWZWdaiZYidVldg`WZcX]id
egdk^YZbVm^bjbg^\^Y^inVcYhV[Zin#
Components and Hardware Needed: Qty
=Zm7daihB&'"&#,*maZc\i]VhcZZYZY###########)
;aViLVh]Zgh&'bb############################################-
AdX`LVh]Zgh&'bb##########################################)
=ZmCjihB&'"&#,*##############################################)
To mount the mill/drill to the workbench:
1. 9ZiZgb^cZ i]Z WZhi edh^i^dc [dg i]Z b^aa$Yg^aa
dci]Zldg`WZcX]#

Note:For the best performance, make
sure the cross feed and the longitudinal
handwheels extend out beyond the edge of
the table surface. This will allow unrestricted
handwheel operation.
2. BVg`ndjg]daZadXVi^dchjh^c\i]Zbdjci^c\
]daZh^ci]ZWVhZVhV\j^YZ#
3. 9g^aai]Z]daZhcZZYZY^ci]Zldg`WZcX]#
4. EaVXZ V egZX^h^dc aZkZa dc i]Z b^aa$Yg^aa iVWaZ
VcYh]^bi]Zb^aa$Yg^aajci^a^i^haZkZah^YZ"id"
h^YZVcY[gdci"id"WVX`#
5. 7daii]Zb^aa$Yg^aaidi]Zided[i]Zldg`WZcX]
Figure 8#
-ILL"ASE
7ORKBENCH
7dai
;aVi
LVh]Zg
;aViLVh]Zg
AdX`LVh]Zg
=ZmCji
Figure 8.:mVbeaZd[Vi]gdj\]bdjcihZije#
3. GZi^\]iZci]Z]Zmcjih#

"&)" BdYZa<%+&.B[\#)$%, 
Test Run and
Spindle Break-in
I]Z BdYZa <%+&. he^cYaZ heZZY XVc WZ hZi
[gdb&%%¶&,*%GEB#Ndjbjhi[daadli]ZegdeZg
WgZV`"^c egdXZYjgZh id ZchjgZ i]Z he^cYaZ WZVg"
^c\hWgZV`"^c VcY hZViWZ[dgZejii^c\ Vcn b^aa^c\
adVYdci]ZbVX]^cZ#
To test run and break-in the spindle bearings:
1#9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]ied ^c
Lubrication^c Section 6:MAINTENANCE
dc Page 25.
2# BV`ZhjgZi]ZgZVgZcddWhigjXi^dchVgdjcY
dgjcYZgcZVi]i]Zhe^cYaZ#
3# GZbdkZ i]Z YgVlWVg ^[ i]ZgZ ^h cd VgWdg dg
XdaaZi^ci]Zhe^cYaZ#
4. 8adhZi]ZX]^e\jVgY#
5. BV`ZhjgZVaahl^iX]ZhVgZOFFVcYXdccZXi
i]Zb^aa$Yg^aaidi]ZedlZghdjgXZ.
6# Ijgc i]Z bV^c edlZg hl^iX] ON! VcY ejh]
i]ZSTARTWjiidcdci]ZXdcigdaeVcZa#I]Z
he^cYaZl^aaWZ\^cidijgcViVadlGEB#
7# Cdl ejh] i]Z + Wjiidc jci^a i]Z b^aa$Yg^aa
gZVX]Zh Veegdm^bViZan +%% GEB! i]Zc aZi ^i
gjc[dgVb^c^bjbd[&%b^cjiZh#
·>[ndjhjheZXii]Zb^aa$Yg^aa^hcdildg`^c\Xdg"
gZXian!h]jii]Zb^aa$Yg^aaOFF!Y^hXdccZXi^i
[gdbedlZg!VcYjhZi]ZTroubleshooting
iVWaZ dc Page 26 id XdggZXi i]Z egdWaZb
WZ[dgZegdXZZY^c\[jgi]Zg#
·>[i]Zb^aa$Yg^aa^hgjcc^c\hbddi]an!egdXZZY
idStep 8#
Failure to follow start up and spindle break-
in procedures will likely cause rapid deteri-
oration of spindle and other related parts.
NOTICE
8# >cXgZVhZ i]Z heZZY id &%%% GEB VcY aZi ^i
gjc[dgVcdi]ZgiZcb^cjiZh#
9. >cXgZVhZ i]Z heZZY id &,*% GEB VcY aZi ^i
gjc[dgVcdi]ZgiZcb^cjiZh#

10%Ijgci]Zb^aa$Yg^aaOFF.
11. HZii]Zhe^cYaZidgdiViZ^ci]Zdeedh^iZY^gZX"
i^dc!i]ZchiVgi^iVcYaZi^igjcVi&,*%GEB
[dgVcdi]ZgiZcb^cjiZh#
12%Ijgci]Zb^aa$Yg^aaOFF.
DO NOT leave the area while break-in pro-
cedure is under way. You must be ready to
stop the machine if any problem occurs.
NOTICE
Figure 9. 8dcigdaeVcZa#
=^\] Adl

BdYZa<%+&.B[\#)$%,  "&*"
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
Operation Safety
SECTION 4: OPERATIONS
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Figure 10. He^cYaZXdcigdah#
Spindle Height
Control
Fj^aaAdX`AZkZg
He^cYaZ ]Z^\]i ^h X]Vc\ZY Wn jcadX`^c\ i]Z fj^aa
adX`VcYjh^c\i]ZYdlc[ZZY]VcYaZhdgi]Z[^cZ
[ZZY`cdWFigure 10#I]ZY^\^iVahe^cYaZ]Z^\]i
gZVYdji^cY^XViZhi]Zhe^cYaZ]Z^\]i#
To change the spindle position:
1. JcadX`i]Zfj^aaadX`aZkZgVcYaddhZci]Z[^cZ
[ZZYadX``cdW#
Tip:Use the comfort lever (Figure 10) for
additional leverage to unlock the fine feed
lock knob if the knob is too tight. Do not use
the comfort lever to tighten the knob.
2. Ejaa Ydlc dc i]Z fj^aa [ZZY aZkZgh id adlZg
dg gV^hZ i]Z he^cYaZ# AdX` i]Z fj^aa adX` id
]daYi]Zhe^cYaZ^cVeVgi^XjaVgedh^i^dc^[ndj
X]ddhZ#
Tip:Milling with the quill fully extended,
can cause tool chatter. For maximum spindle
rigidity when milling, it is better to keep the
spindle retracted into the headstock as far as
possible with the quill lock lever locked, and
the fine feed lock knob tightened.
8db[dgiAZkZg
Fj^aa;ZZYAZkZg
;^cZ;ZZYAdX`@cdW
He^cYaZ

"&+" BdYZa<%+&.B[\#)$%, 
Figure 12. IVee^c\dci]ZYgVlWVg#
Drill Chuck
NOTICE
DO NOT completely unscrew the drawbar
before striking it with the hammer. You will
damage the threads on the drawbar and the
arbor.
6. IVei]Zided[i]ZYgVlWVgl^i]i]Z]VbbZg#
I]^h l^aa jchZVi i]Z iVeZg d[ i]Z VgWdg [gdb
i]Zhe^cYaZhZZFigure 12#
7. =daY dcZ ]VcY jcYZg i]Z X]jX` VcY [^c^h]
addhZc^c\i]ZYgVlWVgWn]VcYjci^a^i[Vaahdji
d[i]Zhe^cYaZ#
Note: The chuck is attached to the arbor
using a JT6 taper. This attachment is consid-
ered to be semi-permanent. There should be
no need to remove the chuck from the arbor.
Inspect the chuck from time to time to make
sure it is still tight on the arbor. If it is loose,
use a dead-blow or other soft headed ham-
mer to re-seat the taper.
5. Jh^c\i]Z&,bblgZcX]!addhZci]ZYgVlWVg
dcZijgcdcan#9DCDIgZbdkZ^i#
To remove the chuck and arbor from the
spindle:
1. 9>H8DCC:8I I=: B>AA$9G>AA ;GDB
EDL:G
2. GZbdkZ i]Z hV[Zin XVe i]Vi XdkZgh i]Z
YgVlWVg#
3. AdX`i]Zfj^aa^ceaVXZl^i]i]Zfj^aaadX`#

4. >chZgi i]Z e^c heVccZg ^cid i]Z ild ]daZh Vi
i]ZWdiidbd[i]Zhe^cYaZhZZFigure 11#
Figure 11. He^cYaZ]daZh#
=daZhJcYZgHe^cYaZ
To install the drill chuck and arbor:
1. 9>H8DCC:8I I=: B>AA$9G>AA ;GDB
EDL:G
2. >chZgi i]Z X]jX` VgWdg ^cid i]Z he^cYaZ hd
^i Zc\V\Zh i]Z Va^\cbZci e^c ^ch^YZ d[ i]Z
he^cYaZVcYbV`ZhXdciVXil^i]i]ZYgVlWVg
i]gZVYh#
3. I]gZVY i]Z YgVlWVg ^cid i]Z VgWdg jci^a i]Z
VgWdghZViZYje^cidi]Zhe^cYaZiVeZg#
4. L]^aZ hjeedgi^c\ i]Z X]jX` VcY VgWdg l^i]
dcZ]VcY!hcj\i]ZYgVlWVgl^i]i]ZYgVlWVg
]ZmlgZcX]#
Note:Do not overtighten the drawbar.
Overtightening makes arbor removal difficult
and will damage the arbor and threads.

BdYZa<%+&.B[\#)$%,  "&,"
>[ ndj Yd cdi jhZ i]Z Yg^aa X]jX` VcY VgWdg! ndj
cZZYidjhZVXdaaZiid^chZgii]ZXjii^c\idda^cid
i]Z he^cYaZ# Ndjg BdYZa <%+&. [ZVijgZh Vc G"-
he^cYaZ iVeZg! l]^X] \^kZh i]Z [gZZYdb id jhZ
hiVcYVgYG"-XdaaZih#I]ZhZdei^dcVaXdaaZihXdbZ
^c bVcn h^oZh! ine^XVaan gVc\^c\ [gdb &¿&+ id ,¿-
VcY(bbid'%bb!VcYh]djaYWZbViX]ZYid
ndjgXjii^c\iddah]Vc`h^oZ#
To install the R-8 collet:
1. 9>H8DCC:8I I=: B>AA$9G>AA ;GDB
EDL:G
2. JchXgZli]ZYgVlWVgXVe#
3. 8VgZ[jaanXaZVci]Zhjg[VXZd[i]ZXdaaZiVcY
he^cYaZiVeZg#:chjgZi]Vi^i^h[gZZd[YZWg^h
VcY^ha^\]iand^aZY#
4. >chZgi i]Z Xjii^c\ idda ^cid i]Z XdaaZi! i]Zc
^chZgii]ZXdaaZije^cidi]Zhe^cYaZiVeZg#
5. GdiViZ i]Z XdaaZi hd ^i Zc\V\Zh i]Z Va^\c"
bZcie^c^ch^YZd[i]Zhe^cYaZ!i]Zcha^YZi]Z
XdaaZijelVgYjci^a^ibV`ZhXdciVXil^i]i]Z
YgVlWVgi]gZVYh#
6. I]gZVY i]Z YgVlWVg ^cid i]Z XdaaZi jci^a i]Z
XdaaZiYgVlhje^cidi]Zhe^cYaZiVeZg#
7. L]^aZ hjeedgi^c\ i]Z idda ^c i]Z XdaaZi l^i]
dcZ]VcY!hcj\i]ZYgVlWVgl^i]i]ZYgVlWVg
]ZmlgZcX]^cndjgdeedh^iZ]VcY#
Note:Do not overtighten the drawbar.
Overtightening makes collet removal difficult
and will damage the drawbar threads, collet,
and the spindle taper. Keep in mind that the
taper keeps the collet and tool in place. The
drawbar simply aids in seating the taper.
R-8 Collets To remove the collet:
1. 9>H8DCC:8I I=: B>AA$9G>AA ;GDB
EDL:G
2. I^\]iZci]Z]ZVYhidX`adX`#
LACERATION HAZARD!
Leading edges of end mills
and other cutting tools can
be very sharp. Protect your
hands with gloves or a shop
towel when handling.
NOTICE
DO NOT completely unscrew the drawbar
before striking it with the hammer. You will
damage the threads on the drawbar and the
arbor.
3. EgdiZXii]ZiVWaZhjg[VXZl^i]Ve^ZXZd[XVgY"
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idegZkZci^i[gdb[Vaa^c\djid[i]ZXdaaZi#
4. Jh^c\ i]Z YgVlWVg ]Zm lgZcX]! addhZc i]Z
YgVlWVgWji9DCDIgZbdkZ^i#
5. Jh^c\i]ZWgVhh]VbbZg!iVei]ZYgVlWVgid
jchZVii]ZiVeZg#
6# JchXgZli]ZgZhid[i]ZYgVlWVgWn]VcYVcY
gZbdkZi]ZXdaaZi#
Note:When not in use, always remove
collets and cutting tools from the spindle
taper. Oxidation may cause the collet to seize
and make it hard to remove later.

"&-" BdYZa<%+&.B[\#)$%, 
2. Ijgci]ZO"Vm^h]VcYl]ZZah]dlc^cFigure
14idgV^hZdgadlZgi]Z]ZVYhidX`!i]ZcadX`
i]Z]ZVYhidX`ha^YZadX`aZkZg#
Note:For maximum spindle rigidity when
milling, keep the spindle retracted into the
headstock as far as possible with the quill
lock lever locked and with the fine feed lock
knob tightened.
Figure 14. O"Vm^hXdcigda#
Headstock Travel
(Z-Axis and Rotation)
=ZVYhidX` ]Z^\]i ^h VY_jhiVWaZ ^c i]Z kZgi^XVa O"
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^c\ deZgVi^dch! i]Z ]ZVYhidX` XVc WZ i^aiZY g^\]i
dg aZ[i WZilZZc % VcY .%# Ndjg b^aa$Yg^aa ]Vh V
YdkZiV^aZYha^YZ i]ViVaadlhndjidgZedh^i^dci]Z
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Va^\cbZcil^i]V]daZdgb^aa^c\eVi]#
To raise or lower the headstock:
1. JcadX`i]Z]ZVYhidX`ha^YZadX`aZkZgh]dlc
^cFigure 13#
Figure 13. =ZVYhidX`ha^YZXdcigdah#
=ZVYhidX`Ha^YZ
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To tilt the headstock to the left or right:
1. 9>H8DCC:8I I=: B>AA$9G>AA ;GDB
EDL:G#
2. Jh^c\ V &,bb lgZcX]! addhZc Wdi] ]ZVY"
hidX`i^aiVXdgcadX`cjihFigure 15#
3. >chZgiV+bb]ZmlgZcX]^cidi]Z^cYZme^c
gZaZVhZ edgi Figure 15! VcY ijgc i]Z ]Zm
lgZcX] XadX`l^hZ id Y^hZc\V\Z i]Z heg^c\"
adVYZY^cYZme^c[gdbi]Z]ZVYhidX`#
4. L]^aZlViX]^c\i]Zi^aihXVaZ!gdiViZi]Z]ZVY"
hidX`idi]ZgZfj^gZYVc\aZ!VcYgZi^\]iZci]Z
i^ai VXdgc adX` cjih id ]daY i]Z ]ZVYhidX` ^c
eaVXZ#
Note:The index pin is spring loaded and
serves only as a quick way to return the
headstock close to zero. It is not intended to
be an absolute zero degree stop. No other
index holes exist at other angles in the head-
stock.
Figure 15. =ZVYhidX`i^aiXdcigdah#
=ZVYhidX`I^ai
6XdgcAdX`Cji
I^aiHXVaZ >cYZmE^c
GZaZVhZEdgi
O"6m^h=VcYl]ZZa