Grizzly G3358 User manual
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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MODEL G3358
MILLING/DRILLING MACHINE
OWNER'S MANUAL
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
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MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
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SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
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FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
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Table of Contents
INTRODUCTION............................................... 2
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SECTION 1: SAFETY....................................... 7
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SECTION 2: CIRCUIT REQUIREMENTS ...... 10
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SECTION 3: SETUP ....................................... 11
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SECTION 4: OPERATIONS ........................... 19
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SECTION 5: ACCESSORIES......................... 26
SECTION 6: MAINTENANCE......................... 28
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SECTION 7: SERVICE ................................... 30
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SECTION 8: WIRING...................................... 35
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SECTION 9: PARTS....................................... 37
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WARRANTY AND RETURNS ........................ 45
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Foreword
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Contact Info
Functional Overview
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INTRODUCTION
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Identification
A. Directional Switch·Ijgchi]ZbVX]^cZ
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C. Depth Stop·6aadlhndjidbV`ZgZeZViZY
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G3358 MILL / DRILL
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Weight.............................................................................................................................................................. 540 lbs.
Length/Width/Height.................................................................................................................41-1/2 x 41-1/2 x 43 in.
Foot Print (Length/Width)............................................................................................................................. 23 x 18 in.
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Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 620 lbs.
Length/Width/Height............................................................................................................................. 33 x 31 x 46 in.
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Switch................................................................................................................................................ Forward/Reverse
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................12 gauge
Minimum Circuit Size...........................................................................................................30A at 110V; 15A at 220V
Plug Included............................................................................................................................................................No
Recommended Plug/Outlet Type.....................................................................................L5-30 at 110V; 6-15 at 220V
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.....................................................................................................................................................20/10.5A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings........................................................................................................ Shielded, Permanently Lubricated
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Spindle Travel.............................................................................................................................................. 5 in.
Swing................................................................................................................................................... 15-7/8 in.
Longitudinal Table Travel.....................................................................................................................19-3/4 in.
Cross Table Travel....................................................................................................................................... 7 in.
Head Travel................................................................................................................................................12 in.
Head Swivel.......................................................................................................................................... 360 deg.
Turret Or Column Swivel.......................................................................................................................360 deg.
Max. Dist Spindle To Column.......................................................................................................................7 in.
Max. Dist Spindle To Table.................................................................................................................. 17-3/4 in.
Drilling Cap For Cast Iron.......................................................................................................................1-1/4 in.
Drilling Cap For Steel............................................................................................................................. 1-1/4 in.
No. Of Vert. Spindle Speeds........................................................................................................................... 12
Range Of Vert. Spindle Speeds................................................................................................140 - 2570 RPM
Quill Dia.................................................................................................................................................2.950 in.
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Table Length........................................................................................................................................ 28-3/4 in.
Table Width............................................................................................................................................ 8-1/4 in.
Table Thickness..................................................................................................................................... 1-7/8 in.
No. Of T Slots....................................................................................................................................................4
T Slots Width........................................................................................................................................... 0.55 in.
T Slots Height..........................................................................................................................................0.94 in.
T Slots Centers...................................................................................................................................... 1-3/4 in.
Stud Size................................................................................................................................................... 3/8 in.
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Spindle Taper................................................................................................................................................ R-8
Spindle Sleeve Diameter..............................................................................................................................3 in.
End Milling Cap......................................................................................................................................... 3/4 in.
Face Milling Cap...........................................................................................................................................3 in.
Draw Bar Diameter..................................................................................................................................7/16 in.
Draw Bar TPI...................................................................................................................................................20
Draw Bar Length.................................................................................................................................. 15-5/8 in.
Spindle Bearings......................................................................................................................... Tapered Roller
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Lead Screw Diameter............................................................................................................................15/16 in.
Lead Screw TPI...............................................................................................................................................10
Lead Screw Length.................................................................................................................................... 32 in.
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Spindle Housing Const......................................................................................................................... Cast Iron
Table Const................................................................................................................Surface Ground Cast Iron
Head Const...........................................................................................................................................Cast Iron
Column Const.......................................................................................................................................Cast Iron
Base Const........................................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
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Collars Calibrated..................................................................................................................................0.001 in.
Column Dia............................................................................................................................................ 4-1/2 in.
Optional Stand..........................................................................................................................................G5944
Mobile Base..............................................................................................................................................G7314
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Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ........................................................................................................... Label on Head Casting
Assembly Time .................................................................................................................................................. 1 hour
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Clutch-Type Downfeed Mechanism
Graduations in Inches
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1/2" Drill Chuck
15/16" Lock Wrench
3" Face Milling Cutter
Arbor Bolt
Inner Hexagon Wrench
R8-JT3 Tapered Bar
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<((*-B^aa^c\$9g^aa^c\BVX]^cZ "."
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
Additional Safety for Mills
10.MACHINE CARE AND MAINTENANCE.
CZkZgdeZgViZi]Zb^aal^i]YVbV\ZYdgldgc
eVgih# BV^ciV^c ndjg b^aa ^c egdeZg ldg`^c\
XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY
bV^ciZcVcXZegdbeian#EjiVlVnVY_jhibZci
iddahV[iZgjhZ#
11.DISCONNECT POWER.BV`ZhjgZ i]Z b^aa
^h ijgcZY OFF! Y^hXdccZXiZY [gdb ^ih edlZg
hdjgXZVcYVaabdk^c\eVgih]VkZXdbZidV
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VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#
12.AVOIDING ENTANGLEMENT# @ZZe addhZ
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_ZlZagn ^iZbh VlVn [gdb i]Z he^cYaZ# CZkZg
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13. TOOL HOLDING. 6alVnh jhZ i]Z egdeZg
iddah [dg i]Z bViZg^Va ndj VgZ bVX]^c^c\#
BV`ZhjgZi]ZnVgZ]ZaY[^gban^ci]ZegdeZg
idda]daYZg[dgi]Z_dW#
14. CLEAN-UP. 9D CDI XaZVg X]^eh Wn ]VcY#
JhZVWgjh]!VcYcZkZgXaZVgX]^ehl]^aZi]Z
bVX]^cZ^hgjcc^c\#
15.CUTTING TOOL INSPECTION.>cheZXiYg^aah
VcYZcYb^aah[dgh]VgecZhh!X]^eh!dgXgVX`h
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16. EXPERIENCING DIFFICULTIES. >[ Vi Vcn
i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg"
[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\
i]ZbVX]^cZ8dciVXidjgIZX]c^XVaHjeedgi
Vi*,%*)+".++(#
1.UNDERSTANDING CONTROLS.BV`ZhjgZ
ndjjcYZghiVcYi]ZjhZVcYdeZgVi^dcd[Vaa
Xdcigdah#
2.SAFETY ACCESSORIES. 6alVnh jhZ V
X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZh
l]Zcb^aa^c\idegZkZciWdY^an^c_jgn#
3. WORK HOLDING. 7Z[dgZ hiVgi^c\ i]Z
bVX]^cZ!WZXZgiV^ci]Zldg`e^ZXZ]VhWZZc
egdeZgan XaVbeZY id i]Z iVWaZ# C:K:G ]daY
i]Zldg`e^ZXZWn]VcYl]Zcjh^c\i]Zb^aa#
4.CHUCK KEY SAFETY%6alVnhgZbdkZndjg
X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZ
iddah^bbZY^ViZanV[iZgjhZ#
5.SPINDLE SPEEDS.HZaZXii]Zhe^cYaZheZZY
i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg` VcY
bViZg^Va#6aadli]ZbVX]^cZid\V^c[jaaheZZY
WZ[dgZWZ\^cc^c\VXji#
6. POWER DISRUPTION. >ci]ZZkZcid[VadXVa
edlZg djiV\Z Yjg^c\ jhZ d[ i]Z bVX]^cZ!
ijgcOFF Vaahl^iX]ZhidVkd^Yedhh^WaZhjY"
YZchiVgijedcXZedlZg^hgZhidgZY#
7. SPINDLE DIRECTION CHANGES. CZkZg
gZkZghZ he^cYaZ Y^gZXi^dc l]^aZ i]Z bVX]^cZ
^h^cbdi^dc#
8. STOPPING SPINDLE. 9D CDI hide i]Z
bVX]^cZjh^c\ndjg]VcYV\V^chii]ZX]jX`#
9.BE ATTENTIVE. 9D CDI aZVkZ bVX]^cZ
gjcc^c\jcViiZcYZY[dgVcngZVhdc#
"&%" <((*-B^aa^c\$9g^aa^c\BVX]^cZ
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
110/220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
6be9gVlVi&&%K#################################'%6beh
6be9gVlVi''%KegZl^gZY############&%#*6beh
Power Supply Circuit Requirements
NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY
X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#
CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g"
Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i]l^g^c\XdYZh#If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
B^c^bjb8^gXj^iH^oZ&&%K##################(%6beh
B^c^bjb8^gXj^iH^oZ''%K################# &*6beh
Power Connection Device
I]ZBdYZa<((*-XdbZhegZl^gZY[dg''%K#LZ
gZXdbbZcYjh^c\Vc+"&*eaj\#>[ndjgZl^gZi]Z
bdidgid&&%K!lZgZXdbbZcYjh^c\i]Zeaj\VcY
gZXZeiVXaZh]dlc^cFigure 2[dg&&%K#
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Extension Cords
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bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg
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;dg&&%K!jhZViaZVhiV&'\Vj\ZXdgYi]Vi
YdZhcdiZmXZZY*%[ZZi^caZc\i]#
;dg''%K!jhZViaZVhiV&)\Vj\ZXdgYi]Vi
YdZhcdiZmXZZY*%[ZZi^caZc\i]#
I]ZZmiZch^dcXdgYbjhi]VkZV\gdjcYl^gZ
VcYeaj\e^c#
Figure 2. GZXdbbZcYZYeaj\ineZh#
*"(%Eaj\
[dg&&%K
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[dg''%K
NOTICE
The Model G3358 is prewired for 220V oper-
ation. If you plan to operate your machine
at 110V, the motor must be rewired (see
Page 35).
<((*-B^aa^c\$9g^aa^c\BVX]^cZ "&&"
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Description Qty
HV[Zin<aVhhZh[dgZVX]eZghdc############### &
LgZcX]&%!&'!&)!&.bb##################&:VX]
=ZmLgZcX]'#*!(bb######################&:VX]
Items Needed for
Setup
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call Customer Service at (570) 546-9663
for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
The Model G3358 is a
heavy machine. Serious
personal injury may occur
if safe moving meth-
ods are not used. To be
safe, get assistance and
use power equipment to
move the shipping crate
and remove the machine
from the crate.
"&'" <((*-B^aa^c\$9g^aa^c\BVX]^cZ
Inventory
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"
cZcihh]^eeZYl^i]ndjgbVX]^cZ#
Crate Contents (Figure 3) Qty
A. BdYZa<((*-B^aa^c\$9g^aa^c\BVX]^cZ
cdih]dlc################################################# &
B. =VcYl]ZZah################################################ (
C. 9g^aa8]jX`################################################## &
D. 8]jX`@Zn################################################## &
E. 9g^aa8]jX`8daaZiG-"?I(########################### &
F. =ZVY8gVc`################################################ &
G. =VcYaZh###################################################### )
H. 8dajbc8Ve############################################### &
I. 8VeHXgZlhB-"&#'*m'*bb#################### '
J. HdX`ZiLgZcX]')bb################################ &
K. ;VXZB^aal$)=HH7^ih############################### &
L. ;ZZYAZkZgh################################################ (
M. =ZmLgZcX]Zh)!*!+bb########################### (
Figure 3. >ckZcidgn#
<
:
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8
9
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I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg
dg YZ\gZVhZg h]dlc ^c Figure 4# ;dg i]dgdj\]
XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#For opti-
mum performance from your machine, clean
all moving parts or sliding contact surfaces.
6kd^Y X]adg^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ
dgWgV`ZeVgihXaZVcZgi]VibVnYVbV\ZeV^ciZY
hjg[VXZh#6alVnh[daadli]ZbVcj[VXijgZg»h^chigjX"
i^dchl]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\
\gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje#
Figure 4. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb
<g^ooan#
<((*-B^aa^c\$9g^aa^c\BVX]^cZ "&("
Workbench Load
GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i
VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#
HdbZ[addghbVngZfj^gZVYY^i^dcVagZ^c[dgXZbZci
idhjeedgiWdi]i]ZbVX]^cZ!i]Zldg`WZcX]VcY
i]Zldg`e^ZXZ#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZFigure 5[dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Figure 5.B^c^bjbldg`^c\XaZVgVcXZh#
+)
)%
Moving & Placing
Machine
To move your machine into position:
1. BdkZi]Zh]^ee^c\XgViZcZmiidi]Zbdjci^c\
iVWaZdghiVcY#
2. GZbdkZi]Zbdjci^c\Wdaih]daY^c\i]Zb^aaid
i]ZWdiidbd[i]ZXgViZ#
3. 6Y_jhii]Z N"6m^h ]VcYl]ZZa id edh^i^dc i]Z
iVWaZ Vh XadhZ id i]Z Xdajbc Vh edhh^WaZ id
]ZaeWVaVcXZi]ZbVX]^cZYjg^c\bdk^c\#
4. EaVXZ a^[i^c\ higVeh jcYZg i]Z ]ZVY d[ i]Z
bVX]^cZ! Vh h]dlc ^c Figure 6! i]Zc Xdc"
cZXii]ZbidV[dg`a^[i#7ZhjgZi]Vii]ZhigVeh
XdccZXi id i]Z [dg`a^[i [Vg Zcdj\] VeVgi i]Vi
i]ZhigVehVgZcdigZhi^c\dci]ZbZiVaejaaZn
XdkZg#
When using power lifting equipment, make
sure the equipment is safe, fully operational,
and adequately rated for the weight being
lifted. The operator of the equipment must
be experienced and able to use safe meth-
ods during these processes. Failure to heed
these warnings could result in serious per-
sonal injury or death.
Figure 6.Ine^XVaa^[i^c\higVeedh^i^dc#
"&)" <((*-B^aa^c\$9g^aa^c\BVX]^cZ
Mounting
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XdbeaZiZ! bdjci i]Z bVX]^cZ id V ldg`WZcX]
i]gdj\]i]Z]daZh^ci]ZWVhZ#LZgZXdbbZcYi]Vi
ndjXjiV]daZ^cndjgWZcX]ideidVaadlVXXZhh
id i]Z jcYZg h^YZ d[ i]Z WVhZ dc i]Z bVX]^cZ#
I]^h l^aa WZ cZXZhhVgn [dg VY_jhi^c\ i]Z N"eaVcZ
aZVYhXgZl# GZ[Zg id Leadscrew Backlash dc
Page 33.
I]Z higdc\Zhi bdjci^c\ dei^dc ^h V I]gdj\]
Bdjcil]ZgZ]daZhVgZYg^aaZYVaai]ZlVni]gdj\]
i]Zldg`WZcX]!VcY]ZmWdaih!lVh]Zgh!VcY]Zm
cjih VgZ jhZY id hZXjgZ i]Z Yg^aa egZhh id i]Z
ldg`WZcX]Figure 7#
-ACHINE"ASE
7ORKBENCH
7dai
;aViLVh]Zg
;aViLVh]Zg
AdX`LVh]Zg
=ZmCji
Figure 7.:mVbeaZd[Vi]gdj\]bdjcihZije#
-ACHINE"ASE
7ORKBENCH
AV\HXgZl
;aViLVh]Zg
Figure 8.:mVbeaZd[VY^gZXibdjcihZije#
6cdi]Zg dei^dc [dg bdjci^c\ ^h V 9^gZXi Bdjci
l]ZgZi]ZbVX]^cZ^hh^beanhZXjgZYidi]Zldg`"
WZcX]l^i]VaV\hXgZlFigure 8#
Assembly
Handwheels
I]ZgZ VgZ i]gZZ ]VcYl]ZZah egdk^YZY l^i] i]Z
bVX]^cZi]ViXdcigdaiVWaZbdkZbZci#
To mount the handwheels to the machine:
1. Ijgci]ZadX`cjidci]Z]VcYl]ZZa]VcYaZh
jci^a^i^hVabdhiV\V^chii]ZeaVhi^X]VcYaZ#
2. HXgZl i]Z ]VcYaZ ^cid i]Z ]VcYl]ZZa VcY
i^\]iZc i]Z adX` cji V\V^chi i]Z l]ZZa# I]^h
cji VXih Vh V adX`cji VcY V heVXZg Figure
9#
Figure 9.=VcYl]ZZaVhhZbWan#
3. HZXjgZ dcZ ]VcYl]ZZa ^c ZVX] d[ i]Z adXV"
i^dch h]dlc Wn ha^Y^c\ i]Z ]VcYl]ZZa dcid
i]Z aZVYhXgZl VcY i^\]iZc^c\ i]Z hZi hXgZl
Figure 10#
Figure 10.=VcYl]ZZa^chiVaaVi^dc#
=VcYl]ZZa =VcYaZ
<((*-B^aa^c\$9g^aa^c\BVX]^cZ "&*"
Hardware Recognition Chart
"&+" <((*-B^aa^c\$9g^aa^c\BVX]^cZ
I]Z ]ZVY XgVc` hZXjgZh id i]Z aZ[i h^YZ d[ i]Z
bVX]^cZ VcY ^h jhZY id VY_jhi i]Z ]Z^\]i d[ i]Z
]ZVYhidX`#
To mount the head crank to the machine:
1. 6hhZbWaZ i]Z ]ZVY XgVc` Wn ViiVX]^c\ i]Z
]VcYaZ ^c i]Z hVbZ bZi]dY jhZY [dg i]Z
]VcYl]ZZah# I]gZVY i]Z ]VcYaZ ^cid i]Z
XgVc`WdYn!i]Zci^\]iZci]ZadX`cji#
2. Ha^YZ i]Z ]ZVY XgVc` dcid i]Z h]V[i! i]Zc
i^\]iZc i]Z hZi hXgZl id hZXjgZ ^i ^c eaVXZ
Figure 11# Figure 12.EgdeZgan^chiVaaZYXdajbcXVe#
Figure 11.=ZVYXgVc`#
HZiHXgZl
=ZVY8gVc`
6+bb]ZmlgZcX]^hcZZYZYid^chiVaai]ZXdajbc
XVeidi]ZXdajbc#
To install the column cap to the column:
1. Ha^YZi]ZXdajbcXVedkZgi]ZXdajbcVcYi]Z
gVX`\ZVgi]Vih^ihdci]Zh^YZd[i]ZXdajbc#
2. 6a^\c i]Z ]daZh d[ i]Z Xdajbc XVe dkZg i]Z
]daZh^ci]ZXdajbc#
3. HXgZli]ZB-"&#'*m'*XVehXgZlh^cidi]Z
XdajbcFigure 12#
Column Cap
Figure 13.;ZZYaZkZgh#
AZkZg
=jW
I]Z[ZZYaZkZghXdcigdai]ZXdVghZjeVcYYdlc
bdkZbZcid[i]Zhe^cYaZ
To mount the feed levers to the machine:
1. HXgZlVWaVX``cdWdcidVcZcYd[ZVX]d[
i]Z i]gZZ X]gdbZ [ZZY aZkZgh ^[ cdi VagZVYn
YdcZ#
2. HXgZli]ZaZkZghl^i]`cdWh^cidi]Zi]gZVYZY
]daZhdci]Z]jW!adXViZYdci]Zg^\]ih^YZd[
i]ZbVX]^cZFigure 13#
Feed Levers
Head Crank
<((*-B^aa^c\$9g^aa^c\BVX]^cZ "&,"
Ndjg bVX]^cZ ]Vh WZZc egZ"[^iiZY l^i] V Yg^aa
X]jX`VgWdgi]Vi]VhVcG"-h]Vc`VcYV?VXdW»h
IVeZg# >i ^h gZVYn id VXXZei i]Z hiVcYVgY Yg^aa
X]jX`egdk^YZYl^i]i]^hbVX]^cZ#I]^hYg^aaX]jX`
^chiVaaVi^dc^h^ciZcYZYidWZeZgbVcZci#
To install the drill chuck:
1. 8aZVc i]Z \gZVhZ d[[ i]Z Yg^aa X]jX` VcY Vaa
iVeZg bVi^c\ hjg[VXZh# EVn eVgi^XjaVg ViiZc"
i^dcidi]ZWdgZ^ci]ZYg^aaX]jX`·^ibjhiWZ
[gZZ[gdbVaa\gZVhZ!d^aVcYYZWg^h#
2. GZigVXii]ZYg^aaX]jX`_Vlh[jaanWnijgc^c\i]Z
WdYnd[i]ZYg^aaX]jX`XadX`l^hZ#
3. EgZhhi]ZYg^aaX]jX`dcidi]Z?VXdW»hIVeZg#
IVea^\]ianl^i]VWgVhhdgdi]Zghd[i"]ZVYZY
]VbbZgid\ZiV\ddY[^i#
Note: While it may not seem like there is
anything keeping the drill chuck in place, the
Jacob’s Taper fit provides a strong bond and
will hold the drill chuck tightly Figure 14#
Figure 14.9g^aaX]jX`#
9g^aa8]jX`
l$?VXdWhIVeZg
6gWdgl$G"-
IVeZgH]Vc`
Drill Chuck Arbor Face Mill
I]ZBdYZa<((*-XdbZhZfj^eeZYl^i]V([VXZ
b^aaVcYV&G"-hijWVgWdg#>[i]ZnVgZcdiVagZVYn
VhhZbWaZY!Xdci^cjZWZadl#
To install the face mill:
1. 8aZVc Vaa \gZVhZ! d^a VcY YZWg^h d[[ i]Z G"-
VgWdgVcY[VXZb^aa#
2. ;^ii]Z[VXZb^aadcidi]ZhijWZcYd[i]ZVgWdg
hdi]Z`Znhdci]ZVgWdgVcYi]Z`ZnlVnhdc
i]Z[VXZb^aXdbZid\Zi]ZgFigure 15#
Figure 15.;VXZb^aa#
3. HZXjgZi]Z[VXZb^aaidi]ZVgWdgl^i]i]ZXVe
hXgZlVcYlVh]Zgegdk^YZY#
4. >chiVaai]ZVgWdgl^i][VXZb^aa^cidi]ZbVX]^cZ
VhYZhXg^WZY^cCollet/Arbor dc Page 20.
8VeHXgZl
;aViLVh]Zg
G"-6gWdg
;VXZB^aa
All types of milling cutters and drill bits are
sharp. It is recommended that these not
be handled directly. Use leather gloves or
shop towels to hold sharp tooling to avoid
cuts to your hands. Be careful while han-
dling them and store them in a child safe
location.
"&-" <((*-B^aa^c\$9g^aa^c\BVX]^cZ
Test Run & Break In
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZidbV`ZhjgZ^igjchegdeZgan#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl i]Z
TroubleshootingdcPage 29#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg
IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
2. BV`ZhjgZ VaaiddahVcYdW_ZXihjhZY Yjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
3. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ#
4. Ijgci]ZbVX]^cZON#
5. A^hiZc id VcY lViX] [dg VWcdgbVa cd^hZh dg
VXi^dch# I]Z bVX]^cZ h]djaY gjc hbddi]an
l^i]a^iiaZdgcdk^WgVi^dcdggjWW^c\cd^hZh#
·HigVc\ZdgjcjhjVacd^hZhh]djaYWZ^ckZh"
i^\ViZYVcYXdggZXiZYWZ[dgZdeZgVi^c\i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg
XdggZXi^c\ediZci^VaegdWaZbh#
6. Ijgci]ZbVX]^cZOFF#
>i^hZhhZci^VaidXadhZan[daadli]ZegdeZgWgZV`"^c
egdXZYjgZh id ZchjgZ igdjWaZ [gZZ eZg[dgbVcXZ#
8dbeaZiZi]^hegdXZhhdcXZndj]VkZ[Vb^a^Vg^oZY
ndjghZa[l^i]Vaa^chigjXi^dch^ci]^hbVcjVa#
To break-in the spindle:
1. BV`Z hjgZ i]Z bVX]^cZ ]Vh WZZc egdeZgan
ajWg^XViZY# GZ[Zg id Lubrication dc Page
28#
2. BV`ZhjgZi]Zhe^cYaZVgZV^h[gZZd[dWhigjX"
i^dch#
3. HZi i]Z he^cYaZ heZZY id i]Z adlZhi GEB#
GZ[ZgidSpeed ChangesdcPage 23#
4# Ijgci]Zhe^cYaZDC VcYaZi^igjc[dgVb^c^"
bjbd[&%b^cjiZh#GZeZVii]^hhiZe[dgZVX]
GEB hZii^c\# GZ[Zg id Speed Changes dc
Page 23#
NOTICE
Failure to follow spindle break-in proce-
dures will likely cause rapid deterioration of
the spindle and other related parts and may
void the warranty.
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