Grizzly G8692 User manual

PORTABLE BANDSAW
AND STAND
MODEL G8692
INSTRUCTION MANUAL
COPYRIGHT © AUGUST 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNING
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to fil-
ter out microscopic particles.

Table Of Contents
SECTION 1: SAFETY........................................................................................................................3
Additional Safety for Bandsaws ..................................................................................................5
SECTION 2: GENERAL INFORMATION..........................................................................................6
Commentary................................................................................................................................6
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................7
110V Single Phase......................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................9
SECTION 5: SET UP ......................................................................................................................10
Piece Inventory ........................................................................................................................10
Hardware Recognition Chart ....................................................................................................11
Clean Up ..................................................................................................................................12
Site Considerations ..................................................................................................................12
Rubber Feet ............................................................................................................................13
Installation ................................................................................................................................13
Portable Conversion..................................................................................................................13
Blade Guide Installation ............................................................................................................14
SECTION 6: OPERATIONS ............................................................................................................15
Operation Safety ......................................................................................................................15
Machine Capacity......................................................................................................................15
Switch Operation ......................................................................................................................15
Blade Selection ........................................................................................................................16
Blade Speeds............................................................................................................................16
Blade Travel ..............................................................................................................................17
Starting Bandsaw ......................................................................................................................17
Using Table Vise ......................................................................................................................19
SECTION 7: MAINTENANCE ........................................................................................................20
Blade Breakage ........................................................................................................................20
Miscellaneous............................................................................................................................20
Cleaning ....................................................................................................................................20
Storage......................................................................................................................................20
Lubrication ................................................................................................................................21
Motor Brushs ............................................................................................................................21
Maintenance Log ......................................................................................................................22
SECTION 8: REFERENCE INFO ....................................................................................................23
Aftermarket Accessories ..........................................................................................................23
Troubleshooting ........................................................................................................................24
Machine Data Sheet..................................................................................................................25
Warranty and Returns ..............................................................................................................30

G8692 Portable Bandsaw and Stand -3-
Safety Instructions For Metalworking Machines
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
1. READ AND UNDERSTAND MACHINE
OWNERS MANUAL FOR THE BAND
SAW.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI-
RONMENT. DO NOT use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or property damage hazards.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
SECTION 1: SAFETY

-4- G8692 Portable Bandsaw and Stand
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage, resulting in power
loss and overheating. Your extension cord
must also contain a ground wire and plug
pin. Always repair or replace extension
cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which
may get caught in moving parts. Non-slip
footwear is recommended. Wear protec-
tive hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are NOT safety
glasses.
12. SECURE WORK. Use properly secured
clamps or vises to hold work while per-
forming the machining operation
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS AND MACHINERY
WITH CARE. Keep tools sharp and clean
for best and safest performance.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Metalworking Tools
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. On machines with magnetic
contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of mov-
ing parts, breakage of parts, mounting, and
any other conditions that may affect its
operation. A guard or other part that is dam-
aged should be properly repaired or
replaced.
18. NEVER LEAVE MACHINE RUNNING
UNATTENDED. TURN POWER OFF. DO
NOT leave machine until it comes to a com-
plete stop.
19. SOME COOLANTS USED FOR MACHIN-
ING MAY CONTAIN HAZARDOUS CHEMI-
CALS. Read and understand all user infor-
mation on the coolant container and protect
yourself accordingly.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment or poor work results.

G8692 Portable Bandsaw and Stand -5-
Additional Safety for Bandsaws
8. MAKE ALL ADJUSTMENTS WITH THE
POWER OFF.
9. DISCONNECT THE MACHINE FROM
THE POWER SOURCE BEFORE MAK-
ING REPAIRS.
10. ALL INSPECTIONS, ADJUSTMENTS,
AND MAINTENANCE MUST BE DONE
WITH THE POWER OFF and the circuit
breaker shut off. Wait for all moving parts
to come to a complete stop.
11. MAKE SURE BLADE SPEED IS SET
CORRECTLY FOR THE MATERIAL
BEING CUT.
12. RECHECK BLADE TENSION AFTER INI-
TIAL CUT WHEN USING A NEW BLADE.
13. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE
INTENDED OPERATION, STOP USING
THE BANDSAW! Then contact our service
department or ask a qualified expert how
the operation should be performed.
14. MAKE SURE BLADE IS PROPERLY
TENSIONED BEFORE OPERATING
MACHINE.
15. HABITS – GOOD AND BAD – ARE HARD
TO BREAK. Develop good habits in your
shop and safety will become second-
nature to you.
1. DO NOT OPERATE WITH DULL OR
BADLY WORN BLADES. Dull blades
require more demand on the motor and are
less likely to cut precisely. Inspect blades
before each use.
2. NEVER POSITION FINGERS OR
THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS BANDSAW
WITHOUT WHEEL GUARDS, PULLEY
GUARDS, AND BLADE GUARDS IN
PLACE.
4. ALWAYS HAVE STOCK FIRMLY
CLAMPED IN VICE BEFORE STARTING
A CUT.
5. LET THE MATERIAL COOL BEFORE
HANDLING OR REMOVING FROM VISE.
Cut material is hot and can cause .
6. WHEN CUTTING MAGNESIUM NEVER
USE SOLUBLE OILS OR EMULSIONS
(OIL-WATER MIX). Water will greatly
intensify any accidental magnesium chip
fire. See a coolant supplier for specific
coolant recommendations when cutting
magnesium.
7. STOP THE MACHINE BEFORE REMOV-
ING THE WORKPIECE.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
Like all power tools, there is danger associ-
ated with the Model G8692. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibili-
ty of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.

-6- G8692 Portable Bandsaw and Stand
Grizzly Industrial, Inc. is proud to offer the Model
G8692 Portable Bandsaw and Stand. This band-
saw is part of Grizzly’s growing family of fine met-
alworking machinery. When used according to
the guidelines stated in this manual, you can
expect years of trouble-free, enjoyable operation,
and proof of Grizzly’s commitment to customer
satisfaction.
We are also pleased to provide this manual for
the Model G8692 Portable Bandsaw. It was writ-
ten to guide you through assembly, review safety
considerations, and cover general operating pro-
cedures. It represents our latest effort to produce
the best documentation possible.
If you have any comments or criticisms that you
feel we should address in our next printing,
please write to us at:
Grizzly Industrial, Inc.
C⁄OTechnical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines.
We have excellent regional service departments
at your disposal should the need arise.
If you have any service questions or parts
requests, please call or write to us at the location
listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:[phone]
Fax:[phone]
E-Mail: [email protected]
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G8692 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com. Any updates to your machine
will be reflected in these manuals as soon as they
are complete.
If you DO NOT read this
entire manual before
operating the machine,
you will greatly increase
your chances of serious
personal injury. To pro-
tect yourself, read and
understand this entire
manual!
Commentary
SECTION 2: GENERAL INFORMATION

G8692 Portable Bandsaw and Stand -7-
Be sure that your particular electrical config-
uration complies with local and state codes.
The best way to ensure compliance is to
check with your local municipality or a
licensed electrician.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the setup
process. DO NOT connect the machine to
the power source until instructed to do so.
Wiring
The Model G8692 is wired for 110V operation.
Amperage Draw
The Model G8692 has a 1 HP universal motor.
The motor draws the following amps:
G8692 Motor......................................12 1⁄2Amps
Circuit Breaker Requirements
Use the following circuit breaker with your Model
G8692.
Circuit Breaker ........................................15 Amp
Grounding
In the event of a malfunction or breakdown,
grounding provides electric current a path of least
resistance to reduce the risk of electric shock.
This tool is equipped with an electric cord with an
equipment grounding conductor. Improper con-
nections of the electrical-grounding conductor
can result in the risk of electric shock. The con-
ductor with green or green and yellow striped
insulation is the electrical grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
DO NOT use the machine
if it is not grounded.
Electrocution or fire may
result if this machine is
not grounded correctly.
Verify that any existing
electrical outlet and circuit
you intend to plug into is
actually grounded.
Your Shop Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, refer to the
troubleshooting section in this manual or contact
a qualified electrician or our service department.
110V Single Phase
SECTION 3: CIRCUIT REQUIREMENTS

-8- G8692 Portable Bandsaw and Stand
We have covered some basic electrical
requirements for the safe operation of your
bandsaw. These requirements are not nec-
essarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes. Ensure
compliance by checking with your local
municipality or a licensed electrician.
If you find it necessary to use an extension
cord with this machine:
•Only use a cord that is rated for standard ser-
vice (Grade S).
•Only use a cord that contains a grounding
prong.
•Use at least a 16 gauge cord if the cord is 50
feet long or less.
•Use at least a 14 gauge cord if the cord is
between 50-100 feet.
•Always repair or replace cords when they
become worn or damaged.
Extension Cords
DO NOT remove ground prong from plug to
fit into a two-pronged outlet!This machine
must have a ground prong in the plug to help
ensure that it is grounded. If the plug will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
Check with a qualified electrician or one of our
service personnel if the grounding instructions
are not completely understood, or if you are in
doubt as to whether the tool is properly grounded.

G8692 Portable Bandsaw and Stand -9-
1. Motor Brush Housing
2. Work Stand Mounting Brace
3. Blade Tension Lever
4. Locking Chain
5. Vise
6. Quick Nut
7. Hand Crank
8. Blade
9. Hi/Low Speed Switch
10. Power Cord
11. Safety button
12.Trigger
Figure 1. Main view of machine features and controls.
SECTION 4: MACHINE FEATURES
10
11
12
1
32
4567
8
9

-10- G8692 Portable Bandsaw and Stand
After all the parts have been removed from
the crate, you should have:
1. Portable bandsaw (not shown)
2. Bandsaw bench stand with vise (not shown)
3. 4 Rubber work stand feet
4. Removable handle
5. 4 M6-1.0 x 25 mm Phillips head screws
6. 4 Washers 6mm
7. Hex keys 4,5,6 mm
8. Guide bar
9. 2 M5-.8 x 10mm flat-head Phillips screws
10. 2 Universal motor brushes
In the event that any non-proprietary parts are
missing (e.g. nuts or washers), we would be glad
to replace them, or for the sake of expediency,
replacements can be obtained at your local hard-
ware store.
Figure 2. Piece inventory from packing box.
Piece Inventory
The Model G8692 Portable Bandsaw was care-
fully packed at our warehouse. If you discover the
machine is damaged after you have signed for
delivery, and the truck and driver are gone, you
will need to file a freight claim with the carrier.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Without the packing materials, filing a freight
claim can be difficult. If you need assistance
determining whether you need to file a freight
claim, or with the procedure to file one, please
contact our Customer Service.
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
Unpacking
SECTION 5: SET UP
3
4
7
8
9
10
5
6

G8692 Portable Bandsaw and Stand -11-
5mm
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
Washer Lock
Washer
Hex
Nut
Wing
Nut
Phillips
Head
Sheet
Metal
Screw
Setscrew
Phillips
Head
Screw
Thumb
Screw Slotted
Screw
Countersunk
Phillips
Head
Screw
Cap
Screw
Carriage
Bolt
Hex
Head
Bolt
Button
Head
Screw
Flange
Bolt
Phillips
Head
Hex
Bolt
Lock
Nut
5⁄16''
1⁄4''
3⁄8''
1⁄2''
5⁄8''
7⁄16''
9⁄16''
3⁄4''
7⁄8''
1''
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
LINES ARE 1MM APART
LINES ARE 1⁄16'' INCH APART
5⁄8''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
9⁄16''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
1⁄2''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
12mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
10mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
7⁄16''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
8mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
3⁄8''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
5⁄16''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
1⁄4''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
#10
W
A
S
H
E
R
D
I
A
M
E
T
E
R
4mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
6mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
#10
1⁄4''
5⁄16''
3⁄8''
7⁄16''
1⁄2''
5⁄8''
4mm
6mm
8mm
10mm
12mm
16mm
USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!
Hardware Recognition Chart

-12- G8692 Portable Bandsaw and Stand
1. Workbench Load: The Model G8692
weighs 38 lbs and has a footprint of 10" x 18-
1⁄2". Most workbenches are suitable for your
machine. If you are unsure that your work-
bench could support the weight of the
machine, additional build up to support the
machine may be required.
2. Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and
space for auxiliary stands, work tables or
other machinery when establishing a loca-
tion for your bandsaw.
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre-
vent eye strain. Electrical circuits should be
dedicated or large enough to handle amper-
age requirements. Outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas. Observe
local electrical codes for proper installation
of new lighting, outlets, or circuits.
Unsupervised children and
visitors inside your shop
could cause serious person-
al injury to themselves. Lock
all entrances to the shop
when you are away and DO
NOT allow unsupervised
children or visitors in your
shop at any time!
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact. Always fol-
low the manufacturer’s instructions when using
any type of cleaning product.
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean
machinery. DO NOT use
gasoline or petroleum
products to clean the
machinery.
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
Site ConsiderationsClean Up

G8692 Portable Bandsaw and Stand -13-
The work stand requires the installation of four
rubber feet to provide a stable, slip resistant
base.
To install the rubber feet to the stand:
1. Disconnect the bandsaw from the power
source.
2. Turn the bandsaw stand on its side to access
the threaded holes as shown in Figure 3.
3. Attach the rubber feet to the guide holes in
the stand with the four Phillips head screws
supplied with the saw.
Figure 3. Installing the rubber feet.
Portable Conversion
Figure 4. Mounting brace cap screws.
The Model G8692 can be easily converted to a
portable handheld power tool.
To convert the bandsaw for handheld use:
1. Disconnect the bandsaw from the power
source.
2. Remove the bandsaw from the work stand by
removing the mounting brace cap screws
shown in Figure 4.
3. Install the supplied handle to the bandsaw,
using the cap screws removed in step 2.
4. Make sure all the fasteners are tight to elimi-
nate movement and vibration.
cap screws
Rubber Feet
Installation

-14- G8692 Portable Bandsaw and Stand
Figure 5. Attaching blade guide.
Blade Guide
Installation
To install the blade guide on your bandsaw.
1. Disconnect the bandsaw from the power
source.
2. Position the blade guide over the threaded
holes by the guide bearings.
3. Secure the blade guide in place with the sup-
plied countersunk flat-head Phillips head
screws as shown in Figure 5.

G8692 Portable Bandsaw and Stand -15-
NOTICE
The following section was designed to give
instructions on the basic operations of this
machine. However, it is in no way compre-
hensive of all of the machine’s applications.
WE STRONGLY RECOMMEND that you read
books, trade magazines, or get formal train-
ing to maximize the potential of your
machine.
The Model G8692 is capable of cutting bar stock
and steel sections to length in the horizontal posi-
tion.
Maximum cutting capacity at 90˚:
• G8692 (Rectangular)................41/2" x 43/4"
• G8692 (Round) ..................................43/4"
Damage to your eyes, lungs, and ears could
result from failure to wear safety glasses, a
dust mask, and hearing protection while
using this machine.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
moving machinery.
Your safety is important! Please follow the
warnings below:
Press the orange button (Figure 6), located
beside the trigger, and make sure it returns to its
original position when released.
Switch Operation
Figure 6. Orange trigger button.
Machine Capacity
Operation Safety
SECTION 6: OPERATIONS

-16- G8692 Portable Bandsaw and Stand
Blade Speeds
When using your bandsaw, always change to the
blade speed recommended for the material to be
cut. The Model G8692 has speeds of 190 feet per
minute and 285 feet per minute.
Figure 7. HI/LO switch.
Never change blade speeds while the
motor is running. Damage to the machine
or operator could result. Let the blade stop
completely before changing speeds.
To change the blade speed on your bandsaw:
1. Make sure the blade has completely stopped
running.
2. Make sure the saw blade is NOT engaged in
the workpiece.
3. Check the material you are cutting and deter-
mine the proper blade speed setting.
4. Move the blade speed control switch (Figure
7) to HI or LO depending on the application.
Before operation, proper blade selection should
be made for the type of material to be cut. The
proper blade can be chosen, using a tooth per
inch (tpi) rating system.
You must consider the material being cut and its
diameter when choosing the correct blade. The
Model G8692 comes with an 18 tpi blade which is
installed.
Blade choice based on material:
— Soft material (aluminum, lead, rubber) use
a 14 tpi blade.
— Hard material (steel, cast iron) use a 24
tpi blade.
— Soft and hard material use an 18 tpi
blade.
Blade choice based on diameter:
— For thick material use a 14 tpi blade.
— For thin material use a 24 tpi blade.
— For thick or thin material use an 18 tpi
blade.
Blade Selection

G8692 Portable Bandsaw and Stand -17-
The blade travel and wheel rotation on the Model
G8692 are indicated by a direction arrow on the
top cover, shown in Figure 8.
Figure 8. Blade direction.
Always operate the bandsaw with the
blade traveling in same direction as arrow.
Damage to the machine, workpiece and
blade will result if the blade is travelling in
the opposite direction.
Starting Bandsaw
Never operate the bandsaw without the
proper blade guards and guides in place.
Unprotected or unguided blades can
cause injury to the operator and damage
the machine or workpiece.
To start a cutting operation on the bandsaw:
1. Make sure all guards and blade guides are in
place and secure.
2. Make sure the blade is not in contact with the
material.
3. Clamp the material securely in the vise if you
are using the stand.
4. Connect the bandsaw to the power source.
5. Press in the orange thumb button and pull
the trigger to start the bandsaw.
6. Begin the cut by slowly letting the head down
onto the workpiece. DO NOT DROP OR
FORCE BLADE THROUGH THE MATERI-
AL.
7. When the cut has been completed, release
the trigger and let the saw come to a com-
plete stop before removing the workpiece
from the vise.
NEVER place fingers or hands in the line of
cut. In the event that something unexpected
happens, your hands or fingers may be
pulled into the blade. Failure to follow these
warnings may result in serious personal
injury!
Blade Travel

-18- G8692 Portable Bandsaw and Stand
Blade Changes
To remove the blade:
1. Unplug the bandsaw from the power
source!
2. Remove the bandsaw from the work stand.
3. Release tension on the blade by turning the
tension control handle to “loose” (Figure 9).
4. Turn the bandsaw over and unscrew the
Phillips head screws to remove the back
cover. 7. Place one end of the new blade over the
drive pulley of the bandsaw (Figure 11).
Always disconnect
power to the machine
when changing blades.
Failure to do this may
result in serious person-
al injury.
!
Wear gloves and safety goggles when han-
dling blades. Coiled blades spring open as
they are uncoiled and could cause deep
punctures or lacerations.
5. Remove the outer blade guide bearings by
removing the cap screws shown in Figure
10.
6. Open the wheel covers and slide the blade
off one wheel at a time. Use caution — the
blade is sharp!
Figure 9. Tension knob.
Figure 10. Blade guide bearings.
Figure 11. Installing blade.
8. Feed the other end of the blade around the
idle pulley and roll the blade onto the track.
9. Make sure the back of the blade is in contact
with the guide bearings that support the back
of the blade (Figure 12).
Loose

G8692 Portable Bandsaw and Stand -19-
Figure 12. Rear blade guide bearing.
Figure 13. Quick nut.
10. Secure the blade guide bearings removed in
step 5.
11. Replace the back cover of the bandsaw.
12. Turn the blade tension lever back to
“TIGHT.”
Using Table Vise
To use the vise on your bandsaw table:
1. Disconnect the bandsaw from the power
source.
2. Secure the bandsaw to the stand before
inserting the material to cut. Combine the
vise can operate in two different ways,
depending on how the quick nut is posi-
tioned.
— When the quick nut pointer is positioned to
the left, the vise jaw can slide rapidly up to
the material (Figure 13).
Figure 14. Vise nut.
3. When the vise has secured the workpiece
properly, connect the machine to the power
source.
— When the quick nut pointer is positioned to
the right the vise jaw will move when the
crank is turned for fine adjustment and
clamping force (Figure 14).