Grizzly G0561 User manual

MODEL G0561
7"x 12"
METAL-CUTTING BANDSAW
OWNER'S MANUAL
COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC8297 PRINTED IN TAIWAN

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Table of Contents
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................ 3
Machine Data Sheet ................................................................................................................... 4
Identification ............................................................................................................................... 6
SECTION 1: SAFETY ....................................................................................................................... 7
Safety Instructions for Machinery ............................................................................................... 7
Safety Instructions for Metal Cutting Bandsaws ........................................................................ 9
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 10
110/220V Operation ................................................................................................................. 10
Wiring for 220V ........................................................................................................................ 10
Grounding ................................................................................................................................. 11
Extension Cords ....................................................................................................................... 11
SECTION 3: SETUP ....................................................................................................................... 12
Setup Safety ............................................................................................................................. 12
Items Needed for Setup ........................................................................................................... 12
Unpacking ................................................................................................................................ 12
Inventory ................................................................................................................................... 13
Hardware Recognition Chart .................................................................................................... 14
Cleanup .................................................................................................................................... 15
Site Considerations .................................................................................................................. 15
Shipping Bracket ...................................................................................................................... 16
Work Stop ................................................................................................................................ 16
Wheels & Leveling Feet ........................................................................................................... 17
Chip Screen ............................................................................................................................ 17
Pulley Cover ............................................................................................................................. 18
V-Belt ........................................................................................................................................ 19
Handle ...................................................................................................................................... 19
Vertical Assembly ..................................................................................................................... 20
Test Run ................................................................................................................................... 21
Recommended Adjustments .................................................................................................... 21
SECTION 4: OPERATIONS ........................................................................................................... 22
Operation Safety ...................................................................................................................... 22
Vise .......................................................................................................................................... 22
Blade Speed ............................................................................................................................. 23
Blade Selection ........................................................................................................................ 24
Blade Guides ............................................................................................................................ 24
Cutting Fluid System ................................................................................................................ 24
Cutting Fluid ............................................................................................................................ 25
Feed Rate ................................................................................................................................ 26
Operation Tips .......................................................................................................................... 27

SECTION 5: ACCESSORIES ......................................................................................................... 28
SECTION 6: MAINTENANCE ........................................................................................................ 30
Schedule .................................................................................................................................. 30
Cleaning ................................................................................................................................... 30
Lubrication ................................................................................................................................ 30
SECTION 7: SERVICE ................................................................................................................... 31
Troubleshooting ........................................................................................................................ 31
Blade Change .......................................................................................................................... 33
Blade Tension & Tracking ........................................................................................................ 34
Squaring the Blade ................................................................................................................... 35
Blade Guide Bearings .............................................................................................................. 36
Electrical Components ............................................................................................................. 37
G0561 110V & 220V Wiring Diagram ...................................................................................... 38
G0561 Cabinet/Base ................................................................................................................ 39
G0561 Bow/Motor .................................................................................................................... 40
G0561 Gear Box ...................................................................................................................... 41
Parts List .................................................................................................................................. 42
Parts List .................................................................................................................................. 43
Parts List .................................................................................................................................. 44
Machine Labels & Parts List .................................................................................................... 45
WARRANTY AND RETURNS ........................................................................................................ 46

G0561 7" x 12" Metal-Cutting Bandsaw -3-
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G0561 7" x 12"
Metal-Cutting Bandsaw. This machine is part
of a growing Grizzly family of fine metalworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
We are pleased to provide this manual with
the Model G0561. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0561 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!

-4- G0561 7" x 12" Metal-Cutting Bandsaw
The information contained herein is deemed accurate as of 6/23/2006 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G0561
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G0561 7" X 12" METAL CUTTING BANDSAW
Product Dimensions:
Weight.............................................................................................................................................................. 330 lbs.
Length/Width/Height............................................................................................................................. 48 x 16 x 40 in.
Foot Print (Length/Width)............................................................................................................................. 38 x 13 in.
Shipping Dimensions:
Type......................................................................................................................................................... Not Available
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 343 lbs.
Length/Width/Height............................................................................................................................. 19 x 51 x 41 in.
Electrical:
Switch............................................................................................................................................. Automatic Shut Off
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 7 ft.
Cord Gauge....................................................................................................................................................14 gauge
Plug.........................................................................................................................................................................Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................ 12/6
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Belt Drive
Bearings.......................................................................................................... Shielded and Lubricated for Life
Main Specifications:
Operation Info
Blade Speeds................................................................................................................. 90, 135, 195, 255 FPM
Std. Blade Len............................................................................................................................................93 in.

G0561 7" x 12" Metal-Cutting Bandsaw -5-
The information contained herein is deemed accurate as of 6/23/2006 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G0561
Cutting Capacities
Angle Cuts....................................................................................................................................... 45 - 90 deg.
Vise Jaw Depth...................................................................................................................................... 9-3/4 in.
Vise Jaw Height............................................................................................................................................4 in.
Max. Capacity Rect. Height At 90D..............................................................................................................7 in.
Max. Capacity Rect. Width At 90D............................................................................................................. 12 in.
Max. Capacity Rnd. At 90D.......................................................................................................................... 7 in.
Max. Capacity Rect. Height At 45D........................................................................................................4-3/4 in.
Max. Capacity Rect. Height At 30D........................................................................................................7-3/4 in.
Max. Capacity Rect. Width At 30D............................................................................................................... 8 in.
Max. Capacity Rnd. At 30D.......................................................................................................................... 7 in.
Max. Capacity Rect. Width At 45D.........................................................................................................4-1/2 in.
Max. Capacity Rnd. At 45D.......................................................................................................................... 5 in.
Construction
Table Construction............................................................................................................................... Cast Iron
Wheel Construction Upper................................................................................................................... Cast Iron
Wheel Construction Lower................................................................................................................... Cast Iron
Body Construction................................................................................................................................ Cast Iron
Base Construction....................................................................................................................... Stamped Steel
Wheel Cover Construction....................................................................................................... Pre-formed Steel
Paint.......................................................................................................................................................... Epoxy
Other
Wheel Size........................................................................................................................................... 11-1/2 in.
Blade Guides Upper........................................................................................................................ Ball Bearing
Blade Guides Lower........................................................................................................................ Ball Bearing
Coolant Cap........................................................................................................................................2-1/2 GAL
Table Info
Table Size Length................................................................................................................................ 20-1/2 in.
Table Size Width.................................................................................................................................... 6-3/4 in.
Floor To Cutting Area Height......................................................................................................................21 in.
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...............................................................................................Machine Label on Body Frame
Features:
Hydraulic Feed Control
Quick Positioning Vise
Automatic Shut off
Coolant System
Includes Blade

-6- G0561 7" x 12" Metal-Cutting Bandsaw
Identification
A. Blade Tension Handle
B. Blade Guide Adjustment Knob
C. Coolant Control Valve
D. Motor ON/OFF Switch
E. 1 HP Motor
F. Feed ON/OFF Valve Lever
Figure 1. Main view of machine features.
AB
E
C
G. Pump ON/OFF Switch
H. Automatic Shut-Off Tab
I. Vise Handwheel
J. Blade Guides
K. Blade Tracking Controls
L. Feed Rate Control Knob
G
I
F
J
H
K
D
L

G0561 7" x 12" Metal-Cutting Bandsaw -7-
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con-
tain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses–they are NOT
safety glasses.
3. ALWAYS WEAR AN NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY

-8- G0561 7" x 12" Metal-Cutting Bandsaw
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in OFF
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
22. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
23. MANY MACHINES WILL EJECT THE
WORKPIECE TOWARD THE OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
25. BE AWARE THAT CERTAIN MATERIALS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you know
what type of dust you will be exposed to
and always wear an approved respirator.

G0561 7" x 12" Metal-Cutting Bandsaw -9-
Safety Instructions for Metal Cutting
Bandsaws
8. FIRE HAZARD. Use EXTREME CAUTION
if cutting magnesium. Using the wrong cut-
ting fluid will lead to a chip fire and possible
explosion.
9. CUTTING FLUID SAFETY. Always follow
manufacturer’s cutting-fluid safety instruc-
tions. Pay particular attention to contact,
contamination, inhalation, storage and dis-
posal warnings. Spilled cutting fluid invites
slipping hazards. Never plug or unplug
bandsaw with wet hands or while standing
in liquids of any kind.
10. ATTENTION TO WORK AREA. Never
leave a machine running and unattended.
Pay attention to the actions of others in the
area to avoid unintended accidents.
11. MAINTENANCE/SERVICE. All inspec-
tions, adjustments, and maintenance are
to be done with the power OFF and the
plug pulled from the outlet. Wait for all
moving parts to come to a complete stop.
12. HEARING PROTECTION & HAZARDS.
Noise generated by blade and workpiece
vibration, material handling, and power
transmission can cause permanent hear-
ing loss over time and interfere with com-
munication and audible signals.
13. HOT SURFACES. Contact with hot sur-
faces from machine components, ejec-
tions of hot chips, swarf and workpiece
can cause burns.
1. BLADE CONDITION. Do not operate with
dull, cracked or badly worn blade. Inspect
blades for cracks and missing teeth before
each use.
2. HAND PLACEMENT. Never position fin-
gers or thumbs in line with the cut.
3. ENTANGLEMENT HAZARDS. Do not
operate this bandsaw without guards in
place. Loose clothing, jewelry, long hair
and work gloves can be drawn into working
parts.
4. BLADE REPLACEMENT. When replacing
blades, make sure teeth face toward the
workpiece. Wear gloves to protect hands
and safety glasses to protect eyes.
5. WORKPIECE HANDLING. Always support
the workpiece with table, vise, or some
type of support fixture. Flag long pieces
to avoid a tripping hazard. Never hold the
workpiece with your hands during a cut.
6. LOSS OF STABILITY. Unsupported
workpieces may jeopardize machine sta-
bility and cause the machine to tip and fall
which could cause serious injury.
7. POWER INTERRUPTION. Unplug or
turn off machine after power interruption.
Machines without magnetic switches can
start up after power is restored.
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0561. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.

-10- G0561 7" x 12" Metal-Cutting Bandsaw
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the setup pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
110/220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Amperage Draw
The Model G0561 features 110/220V motor that
is prewired for 110V and draws the following
amps under maximum load:
Motor Draw at 110V ............................... 16 Amps
Motor Draw at 220V ................................8 Amps
Circuit Requirements
We recommend connecting this machine to a
dedicated circuit with a verified ground, using the
circuit size given below. Never replace a circuit
breaker with one of higher amperage without con-
sulting a qualified electrician to ensure compli-
ance with wiring codes. If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, you
may create a fire hazard—consult a qualified
electrician to reduce this risk.
110V Circuit ..........................................20 Amps
220V Circuit ..........................................15 Amps
Figure 2. 6-15 plug and outlet.
Plug Type
The Model G0561 comes prewired with a NEMA
5-15 plug. If you wish to rewire the motor to 220V
you will need the following 220V plug (see Figure
2 for an example):
220V Plug & Receptacle .............................. 6-15
The Model G0561 can be rewired to operate on a
220V power source. The motor must be rewired
according to the wiring diagram on the motor
label. The wiring configuration can also be found
on the inside of the motor wire cover, as well as
on Page 38.
Wiring for 220V

G0561 7" x 12" Metal-Cutting Bandsaw -11-
In the event of an electrical short, grounding
reduces the risk of electric shock. The grounding
wire in the power cord must be properly connect-
ed to the grounding prong on the plug; likewise,
the outlet must be properly installed and ground-
ed. All electrical connections must be made in
accordance with local codes and ordinances.
Extension CordsGrounding
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
We do not recommend the use of extension
cords. Instead, arrange the placement of your
equipment and the installed wiring to eliminate
the need for extension cords.
If you find it absolutely necessary to use an
extension cord at 110V with your machine:
• Use at least a 12 gauge cord for 110V or 16
gauge cord for 220V that does not exceed 50
feet in length!
• The extension cord must also contain a
ground wire and plug pin.
• A qualified electrician MUST size cords over
50 feet long to prevent motor damage.

-12- G0561 7" x 12" Metal-Cutting Bandsaw
The Model G0561 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
[phone] for advise.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Setup Safety
SECTION 3: SETUP
The Model G0561 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Wrench 3⁄4" .................................................. 1
• Wrench 14mm ............................................ 1
• Safety Glasses (for each person) .............. 1
• Helpers ....................................................... 3
• Phillips Head Screwdriver #2 ..................... 1
• Level ........................................................... 1
Items Needed for
Setup

G0561 7" x 12" Metal-Cutting Bandsaw -13-
Figure 3. Loose parts inventory.
B
A
C
Inventory
After all the parts have been removed from the
box, you should have the following items:
Box Contents (Figure 3) Qty
Metal-Cutting Bandsaw (not shown) ................. 1
A. Wheels ....................................................... 2
B. Axle ............................................................ 1
C. Leveling Feet with Hex Nuts ...................... 2
D. Chip Screen ................................................ 1
E. Work Stop ................................................... 1
F. Work Stop Rod ........................................... 2
G. Vertical Work Table .................................... 1
H. Table Bracket ............................................. 1
I. Handle ........................................................ 1
J. Pulley Cover ............................................... 1
K. Collar .......................................................... 1
Hardware Bag
• Flat Washers 3⁄8" (Leveling Feet) ................ 2
• Cotter Pins 3 x 30 (Wheels) ....................... 2
• Hex Bolts 5⁄16"-18 x 11⁄2 (Handle) ................ 4
• Hex Nuts 5⁄16"-18 (Handle) .......................... 4
• Flat Washers 5⁄16" (Handle) ......................... 8
• Wire Nuts (for 220V Wiring) ....................... 2
• Flat Head Screw 1⁄4"-20 x 5⁄8" (Table) ......... 1
• Hex Nut 1⁄4" x 20 (Table) ............................. 1
• Phillips Head Screws 1⁄4"-20 x 5⁄8"
(Pulley Cover) ..............................................2
• Flat Washers 1⁄4" (Pulley Cover) ..................4
• Knob 1⁄4"-20 x 5⁄8" (Pulley Cover) .................1
• Hex Nuts 3⁄8"-16 ...........................................2
D
E
F
G
H
I
J
K

-14- G0561 7" x 12" Metal-Cutting Bandsaw
Hardware Recognition Chart

G0561 7" x 12" Metal-Cutting Bandsaw -15-
Figure 4. Minimum G0561 working clearances.
Floor Load
The weight and footprint size for your machine
is located in the machine data sheet.
Most floors
are suitable for your machine. Some residential
floors may require additional reinforcement to
support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 4 for the minimum
working clearances.
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner, as they will damage painted sur-
faces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Site ConsiderationsCleanup
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
48"
16"

-16- G0561 7" x 12" Metal-Cutting Bandsaw
A shipping bracket has been installed on the
bandsaw to protect the alignment of the bow dur-
ing shipment. After removal, store the bracket in
a safe place until you need to move or ship the
bandsaw in the future.
To remove the shipping bracket:
1. Use a #2 Phillips head screwdriver to remove
the top screw and flat washer, use a 14mm
wrench to loosen the bottom hex nut and
remove the shipping bracket shown in Figure
5.
Shipping Bracket
Figure 5. Removing shipping bracket.
Shipping Bracket
Work Stop
Components and Hardware Needed: Qty
Work Stop ...........................................................1
Work Stop Rod ...................................................1
To install the work stop:
1. Insert the work stop rod through the hole in
the base shown in Figure 6 and lock in place
with the hex bolt.
2. Slide the work stop over the rod.
3. Measuring from the outside of the blade,
tighten the thumbscrew to set the work stop
at your desired length.
Figure 6. Installed work stop.
Stop Rod
Hex Bolt

G0561 7" x 12" Metal-Cutting Bandsaw -17-
Figure 7. Wheels installed.
Wheels & Leveling
Feet
The wheels may be installed to make it easier to
move the G0561 bandsaw.
Components and Hardware Needed: Qty
Wheels ............................................................... 2
Axle ................................................................... 1
Cotter Pins 3 x 30mm ........................................ 2
Leveling Feet with Hex Nuts ............................. 2
Flat Washers 10mm .......................................... 2
To install the wheels and leveling feet:
1. Slide the axle through the holes in the bottom
of the cabinet.
2. Slide the wheels on the axle and secure with
the two cotter pins as shown in Figure 7.
3. Screw the threaded portion of the leveling
feet, followed by the flat washer and hex
nut, into the base of the cabinet as shown in
Figure 8.
4. Adjust the feet to level the bandsaw as need-
ed.
Chip Screen
The chip screen is designed to prevent chips and
cut-offs from entering the coolant tank.
Components and Hardware Needed: Qty
Chip Screen ........................................................1
To install the chip screen:
1. Place the chip screen into the opening shown
in Figure 9.
Figure 9. Chip screen installed.
Axle
Chip Screen
Figure 8. Leveling feet installed.
Hex Nut & Flat Washer Leveling Feet

-18- G0561 7" x 12" Metal-Cutting Bandsaw
Figure 11. Installing pulley cover.
Pulley Cover
Components and Hardware Needed: Qty
Pulley Cover ......................................................1
Collar ..................................................................1
Phillips Head Screws 1⁄4"-20 x 5⁄8" .......................2
Flat Washers 1⁄4" .................................................2
Knob 1⁄4"-20 x 5⁄8" ................................................1
To install the pulley cover:
1. Slide the collar onto the bottom side of the
pulley cover and snap in place as shown in
Figure 10.
Figure 10. Collar installed.
2. Slide the pulley cover over the pulleys.
3. Align the holes and secure with the two 1⁄4"-
20 x 5⁄8" Phillips head screws and four flat
washers (see Figure 11).
4. Close the pulley cover lid and secure with the
knob (see Figure 12).
Figure 12 Secured pulley cover lid.
Knob
Entanglement Hazard!
You MUST install the pul-
ley cover before operat-
ing or severe injury may
occur.