
3
CONTENTS
1. Of general interest - 3
1.1 Structure of the documentation - 3
1.2 About this manual - 3
1.3 User/target groups - 3
1.3.1 Responsibilities of the users - 3
1.4 Responsibilities of the operator - 3
1.5 Maintenance and service personnel - 3
1.6 Correct usage - 3
1.7 Inappropriate usage - 3
2. Handling chlorine - 4
2.1 Physical and chemical data - 4
2.2 Safety advice for handling chlorine - 4
2.2.1 Risks to health - 4
2.2.2 Personal safety equipment - 4
2.2.3 Rules of conduct - 4
2.2.4 First aid in case of accidents - 5
2.2.5 Transport and storage of chlorine - 5
2.2.6 Pressure vessels and mountings - 5
2.2.7 Chlorine extraction - 6
2.3 Checking the tightness - 6
2.3.1 Checking the chlorine solution lines and the diaphragm
non-return of the injector - 6
2.3.2 Checking the tightness of the vacuum lines - 6
2.3.3 Checking the tightness of pressure gas lines - 7
2.4 Constructional requirements of chlorination plants - 7
2.5 Principle function of the components - 8
2.5.1 Vacuum regulator - 8
2.5.2 Measuring tube - 8
2.5.3 Rate valve - 8
2.5.4 Differential pressure regulator (Option: VGA-117) - 8
2.5.5 Vacuummeter (Option: VGA-117) - 8
2.5.6 Injector - 8
2.6 List of valid laws and regulations - 9
2.7 Recommended diameter - 10
2.7.1 Between vacuum regulator and dosing regulator - 10
2.7.2 Between dosing regulator and injector - 10
3. Technical Data - 11
3.1 Type key dosing regulator vaccuperm VGA-117 - 11
3.2 General data - 11
3.2.1 Vacuum connection (from the vacuum regulator / to the
injector) - 11
3.2.2 Accessories (not including) - 11
3.2.3 Dosing Flow - 11
3.2.4 Accessories (not including) - 11
3.3 Dimensioned drawings - 11
3.3.1 Dosing unit VGA-117 - 11
3.3.2 Dosing regulator with servomotor - 12
3.4 Electrical data - 12
3.4.1 Servomotor with reversing potentiometer - 12
3.4.2 Servomotor with analogue control (4-20 mA/0-20 mA) - 13
4. Installation - 13
4.1 Transport and storage - 13
4.2 Unpacking - 13
4.3 Typical installation - 13
4.4 Mounting - 13
5. Commissioning - 14
5.1 Preparations for commissioning - 14
5.1.1 Vacuum connections - 14
5.1.2 Electrical connections dosing regulator - with servomotor - 14
5.1.3 Servomotor with analogue control (optional) - 14
5.1.4 Servomotor with analogue control (optional), connected,
for example, to a Conex® DIA-2Q - 14
5.1.5 Servomotor with analogue control (optional), connected,
for example, to a Conex® DIS-2Q (microprocessor-based
control device) - 15
5.2 Checks before commissioning - 16
5.2.1 Checking the gas solution lines and the non-return
diaphragm of the injector - 16
5.2.2 Checking the tightness with ammonia - 16
5.2.3 Checking the pressure connections (after changing gas
cylinder) - 16
5.2.4 Checking the inlet valve - 17
6. Operation - 17
6.1 Description of the device - 17
6.1.1 Dosing regulator - 17
6.1.2 Dosing regulator with servo motor - 17
6.2 Adjusting the Dosing Flow - 18
6.2.1 Increasing the dosing flow - 18
6.2.2 Decreasing the dosing flow - 18
6.3 Reading the dosing flow - 18
6.4 Change between automatic and manual adjustment of the
dosing flow - 18
6.4.1 Switching from automatic to manual adjustment of the
dosing flow (only devices with servomotor) - 18
6.4.2 Switching from manual to automatic adjustment of the
dosing flow (only devices with servomotor) - 19
6.5 Switching on - 19
6.6 Switching off - 19
6.6.1 Emergency Stop - 19
6.6.2 Switching off while the system is running - 19
6.7 Possible faults - 20
7. Maintenance - 20
8. Disposal - 20
1. Of general interest
1.1 Structure of the documentation
The Grundfos Alldos dosing regulator VGA-117 is a state-of-the-
art solution, which complies with recognised safety regulations.
Conformity with applicable standards, directives and laws has
been verified.
Nevertheless, certain risks which cannot be prevented by the
manufacturer are associated with the use of the system.
Purpose of this manual:
• Inform users of optimum use.
• Warn users of possible residual risks when using correctly
and identify measures that should be taken to avoid damage.
• Caution users against obvious misuse or inappropriate use
and inform them of the necessary care that must be taken
when operating the system.
1.2 About this manual
This manual contains the following standardised safety
instructions about possible residual risks:
Information about possible residual risks is provided:
• On warning signs displayed in the installation location.
• At the start of each section in this manual.
• Directly before any operating procedures that could involve
residual risks.
Warning
These operating instructions are also available
on www.Grundfosalldos.com.
Prior to installation, read these installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.
Warning
If these safety instructions are not observed,
it may result in personal injury!
If these safety instructions are not observed,
it may result in malfunction or damage to the
equipment!
Notes or instructions that make the job easier
and ensure safe operation.