Siemens SIMOVERT MASTERDRIVES MC Series User manual

SIMATIC Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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Definitions and warnings
1
Hardware Requirements
2
Software Requirements
3
Commissioning
4
MASTERDRIVES MC
commissioning tool
5
SIMATIC
Connecting SIMOVERT
MASTERDRIVES MC to the
Technology-CPU
Product Information
03/2008
A5E00272072-05

Safety Guidelines
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90327 NÜRNBERG
GERMANY
A5E00272072-05
Ⓟ 03/2008
Copyright © Siemens AG 2008.
Technical data subject to change
이기기는 업무용(A급) 전자파 적합기기로서 판매자 또는 사용자는 이점을 주의하시기 바라며 가정 외의 지역에서 사용하는 것을 목적으로 합니다.

Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
Product Information, 03/2008, A5E00272072-05 3
Table of contents
1 Definitions and warnings............................................................................................................................ 5
2 Hardware Requirements............................................................................................................................ 7
2.1 Converter .......................................................................................................................................7
3 Software Requirements ............................................................................................................................. 9
3.1 Converter .......................................................................................................................................9
3.1.1 Software Requirements .................................................................................................................9
3.1.2 Upgrading the software................................................................................................................10
4 Commissioning ........................................................................................................................................ 13
4.1 Commissioning procedure ...........................................................................................................13
4.2 Table of the settings.....................................................................................................................14
4.3 Creating a STEP 7 project ...........................................................................................................15
4.3.1 Configuring the hardware.............................................................................................................15
4.3.2 Creating an axis ...........................................................................................................................26
4.3.3 Referencing..................................................................................................................................49
4.3.4 "Measuring" function ....................................................................................................................57
4.3.5 Activating a brake ........................................................................................................................64
4.3.5.1 Vertical axis application case.......................................................................................................64
4.3.5.2 Activating braking sequential control in the axis..........................................................................65
4.3.5.3 Activating the braking control in the MASTERDRIVE MC ...........................................................70
4.4 Basic commissioning of MASTERDRIVES MC ...........................................................................72
4.5 Connect MASTERDRIVES MC to the Technology-CPU.............................................................77
5 MASTERDRIVES MC commissioning tool............................................................................................... 87

Table of contents
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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Definitions and warnings 1
Qualified personnel
Commissioning and operation of the devices are to be carried out by qualified personnel
only.
"Qualified personnel" means those who are familiar with the installation, mounting,
commissioning, operation and maintenance of the SIMOVERT MASTERDRIVES product.
Then they must have the following appropriate qualifications:
● Trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety procedures.
● Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
● First aid training.
Warnings are not explicitly given in this documentation. However, you are strongly advised to
note the warnings contained in the Operating Instructions for each product from the
MASTERDRIVES series.
The script file to connect SIMOVERT MASTERDRIVES Motion Control to SIMATIC with the
standard telegram frame 5 is available at no cost. It may be copied, modified and used or
passed on to third-parties. However, in the case of it being passed on to a third party, it must
be in its full and unmodified form, and all copyright conditions must be observed. The
commercial distribution to a third party (for example in share/freeware distribution) is only
permitted with the previous written agreement of the Siemens AG.
As you have been given the script file for linking the SIMOVERT MASTERDRIVES Motion
Control to the SIMATIC with standard message frame 5 at no cost, the authors and rights
holders accept no liability for it. You use this file at your own risk and responsibility. The
authors and rights holders may only be held liable for criminal intent and gross negligence.
No further claims shall be accepted. In particular, the authors and rights holders shall not be
held liable for any defects or consequential losses.
Should you come across errors in the script file, please inform us.

Definitions and warnings
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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Hardware Requirements 2
2.1 Converter
Motion Control Compact PLUS
● none
Motion Control
● Derating has to be taken into account for compact devices from 75kW
(refer to MASTERDRIVES Motion Control Catalog DA 65.11).
This means that if devices are operated with a pulse frequency greater than 5kHz, the
permissible rated current is reduced and the device can no longer be operated at its rated
power.
PROFIBUS communication module (CBP2)
● A CBP2 must be installed.
Whether the converter has a CBP2 or not, can be identified in the monitoring parameter
r826.x. If the monitoring parameter is not displayed, then initially, the basic unit should be
commissioned as described in Chapter "Basic commissioning MASTERDRIVES MC".
The index
x designates the slot in which the CBP2 is plugged in. (Index 1 means the
basic device module, Index 2 the module in slot A etc.; additional information can be
found in the Motion Control Compendium in the parameter list)
If it involves a CBP2, then a value of 148 is output; if it involves a CBP1, then a value of
143 is output.

Hardware Requirements
2.1 Converter
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Software Requirements 3
3.1 Converter
3.1.1 Software Requirements
Motion Control/Motion Control Compact PLUS
● Version V1.60 or later; can be identified in r69.1 and r828.1.
If the monitoring parameter is not displayed, then initially, the basic unit should be
commissioned as described in Chapter "Basic commissioning MASTERDRIVES MC".
A description of how to upgrade the converter firmware is provided in the Motion Control
compendium (Section 7.4 in the AC Edition)
PROFIBUS communication module (CBP2)
● Version V2.23 or higher; can be identified in r69.x and r828.x.
If the monitoring parameter is not displayed, then initially, the basic unit should be
commissioned as described in Chapter "Basic commissioning MASTERDRIVES MC".
The index
x designates the slot at which the CBP2 is plugged in. (Index 1 means the basic
device module, Index 2 the module in slot A etc.; additional information can be found in the
Motion Control Compendium in the parameter list)
It is only possible to upgrade the option card firmware using Drive Monitor or Drive ES.
A bootstrap file (e. g. CBP2_DL.hex) and a program file (CBP2_V223.hex) of Version 2.23 or
higher is required for this purpose.
The procedure is described in the following.

Software Requirements
3.1 Converter
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3.1.2 Upgrading the software
Procedure
1. The Drive Monitor or Drive ES may only access the converter RAM for upgrading the
firmware.
Figure 3-1 Drive Monitor accesses the RAM of the MC
2. Open the window for the option card download:
Figure 3-2 Opening the Option Card Download window

Software Requirements
3.1 Converter
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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3. Enter the path for the bootstrap file, the program file and the slot in which the CBP2 is
installed. Activate the Activate diagnostics checkbox.
Note
You can download the current firmware version from the Internet:
http://support.automation.siemens.com
Entry ID 10999663
Figure 3-3 Settings in the Option Card Download window
4. Right-click a free area of the screen.
The following window opens:
Figure 3-4 Additional settings for the download
5. Enter a program length of 128KB and 8 EEPROM blocks.

Software Requirements
3.1 Converter
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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6. Activate the Check button. This then changes into Start Download. Click on this button.
The EEPROM blocks are deleted. The following window opens:
Figure 3-5 Start of the script file download
7. Start the download with Start.
Result
After the download, you can read out the new firmware release of the CBP2 from
parameters r69.x and r828.x.

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Commissioning 4
4.1 Commissioning procedure
Note
This Guide only describes how to set-up the connection between the SIMOVERT
MASTERDRIVES Motion Control converters/inverters and the Technology-CPU. The guide
does not describe how to optimize the controller; it is assumed that this has already been
carried out.
Operational sequence
The commissioning procedure is divided into two parts:
In the first part, a STEP 7 project is created and the S7T Config program and the hardware
manager are used to enter the settings for the Technology-CPU. Settings which have to be
made both in the Technology-CPU and in the MASTERDRIVES MC are specifically
highlighted.
In the second part of the commissioning, the MASTERDRIVES MC is parameterized. The
guided basic unit commissioning procedure and a pre-programmed script file for connection
to the Technology-CPU are used.
Various parameter settings for MASTERDRIVES MC are derived from the Technology-CPU
settings. The table in Chapter 1.2 contains an overview of the functions and settings which
have to be entered into the Technology-CPU and MASTERDRIVES MC. The settings made
can be entered into the table. These settings are described separately for the Technology-
CPU and for MASTERDRIVES MC in the following sections.

Commissioning
4.2 Table of the settings
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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4.2 Table of the settings
Settings for commissioning
You will require this data for the following commissioning steps. As preparation, you can
define the values using this table.
DP cycle ________ ms
❑ Incremental encoder Specify Encoder
❑ Absolute encoder
❑ Reference cam + encoder zero mark
❑ Only encoder zero mark
❑ Only reference cam
❑ 1. Zero position to the right of the
reference cam
Referencing mode
❑ 1. Zero position to the left of the
reference cam
"Measuring" function ❑
Encoder type (Order No.) 1Fxxxxx- _ xxxx-x _ xx
Rated motor speed/max. speed, axis ______ 1/min
Master application cycle/position controller
clock cycle
______
Telegram type (refer to the decision table) ______
PROFIBUS address ______

Commissioning
4.3 Creating a STEP 7 project
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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4.3 Creating a STEP 7 project
4.3.1 Configuring the hardware
Introduction
In this step, the Technology CPU, the bus system and the connected devices - in this case,
MASTERDRIVE MC - are configured using the program Hardware Configuration and
S7T Config in STEP 7.
Procedure
● After the SIMATIC Manager starts, you must first create a new project (under a freely
selectable name).
● A new S7 300 station is created with the menu command Insert > Station > SIMATIC 300
station.
● The Hardware Configuration is opened by double-clicking on the element Hardware in the
SIMATIC 300 station.
The application HW Config starts and opens the empty SIMATIC 300 station. Now, select
the profile rail from the hardware Catalog SIMATIC Technology CPU and drag and drop
this into the configuration. Enter the Technology CPU 317T at slot 2 of the profile rail.
Carefully read the note that is displayed regarding the download of the system data and
acknowledge with OK.
Figure 4-1 Note to download the system data

Commissioning
4.3 Creating a STEP 7 project
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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The properties windows - PROFIBUS interface DP(DRIVE) (R0/S3.1) is displayed.
Figure 4-2 Properties, PROFIBUS interface DP(DRIVE)
● In the window Properties - PROFIBUS interface DP(DRIVE) (S0/S3.1) window, press the
New button in order to assign a network to the DP drive interface. The PROFIBUS
configuration is set in the dialog box that is displayed. Please select the Network Settings
tab.
– Enter PROFIBUS address "2" as the highest address.
– Set a transmission rate of 12 Mbit/s on the bus andDP as profile:
Figure 4-3 Properties, PROFIBUS sub-network

Commissioning
4.3 Creating a STEP 7 project
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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● Press the Options button and under the tab Constant Bus Cycle activate the check box
Activate constant bus cycle time.
Figure 4-4 Activating the equidistant bus cycle
● Enter the desired cycle time, e.g. 3ms in the Isochronous DP cycle field. Take the
possible cycle times for the particular motion control type from the following table:
DP cycle time Motion Control Motion Control Performance 2
1.5 ms - X
2 ms X X
3 ms X X<
X: Possible setting
-: Setting not possible
The other described settings are all shown for a DP cycle of 3 ms.
You can also make the settings using the properties dialog boxes of the drives. The isochronous DP
cycle and the cycle time are then automatically activated or aligned.
Additional information regarding the settings for the DP cycle are provided in this product info in the
Chapters "Setting-up an axis" and "Connecting MASTERDRIVES MC to the Technology CPU".

Commissioning
4.3 Creating a STEP 7 project
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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● If you acknowledge the settings with OK, the configured objects are added to the
SIMATIC 300 station.
Figure 4-5 SIMATIC 300 station
Note
The X1-MPI/DP interface in the subrack is not networked for this example. It is set as
default to a communications for MPI with 187.5 Mbaud. In order to download the
technology system data onto the module, the data transfer rate of the interface should be
set to ≥ 1.5 Mbaud.

Commissioning
4.3 Creating a STEP 7 project
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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● Add a MASTERDRIVES Compact Plus unit to PROFIBUS (e.g. with the address 3); this
is in the hardware catalog under CPU 317T\PROFIBUS-
DP(DRIVE)\drives\MASTERDRIVES CBP2.
Figure 4-6 Attaching a MASTERDRIVES Motion Control Plus to PROFIBUS
● In the next window Properties - Drive, select the firmware version of the unit and
acknowledge with OK.

Commissioning
4.3 Creating a STEP 7 project
Connecting SIMOVERT MASTERDRIVES MC to the Technology-CPU
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● In the Configuration tab of the DP Slave Properties window, select the pre-assignment of
the Standard message frame 5:
Figure 4-7 Setting standard telegram 5 at the slave