GRUP ARGE SMART 12 User manual

Smart Relay User Manual
Versiyon 19-2
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WARNING IN THIS MANUALSMART 12 - SMART 18 SMART 22-TSMART OG1SMART OG5ADDRESS: İkitelli OSB Mah. Environment 14th Block Street. Telas Blok Exterior Door No: 1 Floor: 1-2 Başakşehir/IstanbulPhone: [phone] Fax: [phone] [email protected]

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Smart Relay User Manual
CONTENTS
PROPER USE AND SAFETY REQUIREMENTS................................................................ 6
1.
INTRODUCTION ................................................................................................................7
1.1 Front Panel View ........................................................................................................... 7
1.2 Functions of Buttons ......................................................................................................8
1.3 Relationship of Keys ..................................................................................................... 9
1.4 Smart Relay Features .................................................................................................... 10
1.5.1 SMART 12 ..................................................................................................................11
1.5 Connection Diagrams .....................................................................................................11
1.5.2 SMART 18 .................................................................................................................. 12
1.5.3 SMART 22-T .............................................................................................................. 13
1.5.4 SMART OG1, OG5 ..................................................................................................... 14
1.5.5 OG Toroid Current Transformer ..................................................................................15
1.6 Product Dimensions .........................................................................................................16
1.6.1 Small Screen Relay Technical Drawing .......................................................................16
1.6.2 Large Screen Relay Technical Drawing ........................................................................17
2.INSTALLATION .....................................................................................................................18
2.1 Installation and Activation ......................................................................................... ..... 18
3.SETTINGS................................................................................................................................ 21
3.1 Operating Screen ............................................................................................................... 21
3.1.1 Instant Active / Reactive Power and Percentages .................................................. .....21
3.1.2 Achieved Inductive and Capacitive Ratios .................................................................21
3.1.3 Currents ........................................................................................................................21
3.1.4 Voltages .......................................................................................................................21
3.1.5 Instant Cos φ Values ....................................................................................................22
3.1.6 Instant Total Harmonic Distortion (THD %) ................................................................22
3.1.8 Stage ...............................................................................................................................22
3.1.9 Active Energy + ..............................................................................................................2
3.1.10 Active Energy - ...........................................................................................................22
3.1.11 Inductive Energy ........................................................................................................23
3.1.12 Capacitive Energy .......................................................................................................23
3.2 Main Menu and Sub-Menus of Smart SVC Relay...................................................................23
3.2.1 Stage Powers ........................................................................................................... ..........23
Displayed Stage Powers and Meanings ..................................................................................24

Smart Relay User Manual
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Error Message .................................................................................................................... 24
Cancellation Message .........................................................................................................24
Stage Error ......................................................................................................................... 24
3.2.2 Stage Test ...................................................................................................................... 25
3.2.3 Transformer Test ............................................................................................................26
Warning Message Indicating Connection Errors In Transformer Test ................................ 28
3.2.4 Stage Control ................................................................................................................. 29
3.2.5 Power Flow Chart ......................................................................................................... 30
3.2.6 Advanced Settings .........................................................................................................31
Current Transformer Ratio ..................................................................................................31
Voltage Transformer Ratio .................................................................................................31
Inductive Limit ....................................................................................................................32
Capacitive Limit ................................................................................................................. 32
Reactive Response Time ..................................................................................................... 32
Capacitor Discharge Time ................................................................................................... 32
3.2.7 Expert Settings .................................................................................................................33
Energy Integral Time ........................................................................................................... 33
Ade Gain (Opm) Multplier ................................................................................................... 33
Ade Hw Opm Multiplier ...................................................................................................... 33
Modbus Address ................................................................................................................... 33
Energy Reset ..........................................................................................................................34
Deletion Of Power Flow Chart ...............................................................................................34
Stage Transition Time ............................................................................................................ 34
Capacitive Delay Multiplier .................................................................................................... 35
Inductive Delay Multiplier ........................................................................................................ 35
Off Set Stage ............................................................................................................................ 35
Off Set Stage Extra Information .............................................................................................. 36
Rapid Off Set On ..................................................................................................................... 36
Off Set Output .......................................................................................................................... 36
Off Set Enter ............................................................................................................................. 36
Off Set Reactive ....................................................................................................................... 36
Off Set Pin ................................................................................................................................ 36
Inductive Ratio Hysteresis ....................................................................................................... 37
Capacitive Ratio Hysteresis ...................................................................................................... 37

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Response Resolution ........................................................................................................37
Auto Stage Test ...............................................................................................................38
Gen End Limit..................................................................................................................38
Gen Kap Limit ................................................................................................................. 38
Second Zone Bass ........................................................................................................... 38
Second Zone Multiplier ....................................................................................................38
DYN Value ...................................................................................................................... 39
Export Energy ...................................................................................................................39
In Expr Comp Off ............................................................................................................ 39
In Expr At Imprt ............................................................................................................... 39
In Expr Comp Pass ........................................................................................................... 39
Slayt On ............................................................................................................................ 39
Pwr Off Set Fak ................................................................................................................ 40
AC Off Set Fac L1, L2, L3 ............................................................................................... 40
In Off Set Fac L1, L2, L3 ................................................................................................. 40
Cp Off Set Fac L1, L2, L3 ............................................................................................... 40
Nrml Effect ....................................................................................................................... 40
Ignore Mode ..................................................................................................................... 41
Oto Tr Kont ...................................................................................................................... 41
Oto Opm Mode ................................................................................................................. 41
Sec Opm Mode ................................................................................................................. 41
Adv Comp Mode .............................................................................................................. 41
Prll Comp Mode ............................................................................................................... 41
Selc Comp Mode .............................................................................................................. 41
Ade Reset On ................................................................................................................... 42
Back Light ........................................................................................................................ 42
Default Values ............................................................................................................... ..42
4.COMMON ERRORS ........................................................................................................ 43
4.1 Common Errors and Solution Suggestions ..................................................................... 43
4.2 Operating the Device in the Capacitive Zone ..................................................................44
4.3 Operating the Device in the Inductive Zone ....................................................................44
4.4 Formatting the device (Reset) ..........................................................................................44
5. MODBUS ..........................................................................................................................45
5.1 Communication Parameters.............................................................................................45

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5.2 Differences from Standard MODBUS .............................................................................. 45
5.3 Sample Query and Answer............................................................................................... 45
5.4 Additional Explanations....................................................................................................46
Stage Test ....................................................................................................................... 46
Step Test Cancellation .......................................................................................................... 46
Transformer Test ........................................................................................................................ 46
Transformer Test Cancellation .................................................................................................... 46
Stage Values ..................................................................................................................... 47
Stage Conditions ................................................................................................................47
Stage Usage....................................................................................................................... 47
SVC Readings ..................................................................................................................47
Power Flow Graph .............................................................................................................. 47

Smart Relay User Manual
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PROPER USE AND SAFETY REQUIREMENTS
Cut all the power when connecting and disconnecting the
device to a panel.
Do not clean the device with a solvent or similar material.
Only use a dry cloth!
Please do not intervene to the device when a technical
problem is encountered and get in contact with a technical
service within the shortest time.
If the warnings are not taken into account, our company
or the authorized dealer shall not be held responsible for
the negative consequences.
Do not dispose in the trash, the device must be delivered
to the collection centers (electronic device recycling
centers). It should be recycled or disposed of without
harming human health and environment.
The installation, assembly, activation and operation of the
device should be done and used by only expert
professionals and in accordance with safety regulations
and instructions.
The device operates with current transformers. Do not
strictly leave current transformer tips unattached.
Dangerous high voltage can occur.

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Smart Relay User Manual
1. INTRODUCTION
1.1 Front Panel View
1) LCD Screen: All powers, ratios, values, warnings and menu parameters are monitored on the screen.
Screen lighting gets off automatically if no key is pressed for 2.5 minutes in operating mode. In this case
it is sufficient for user to press a key to light the screen again.
2) Program (SET) Key: The key to enter the menu, switch to a submenu and keep the settings.
3) Exit (ESC) Key: It enables to return to the previous process in the menu and exit from the menu.
4) Up Key: It enables to move upward in measurement and menu position.
5) Down Key: It enables to move downward in measurement and menu position.
6) Stage LEDs: 12 pieces. (18 pieces in 18-stage relays. 22 pieces in 22-stage relays.) The stages are
stated on each LED. When the LED is on, it is understood the relevant LED is activated.
7) Energy (Power) LED: The LED indicating as PWR on Leksan. When there is energy in the device,
this green coloured LED gets on. If it does not get on, there is a problem in the supply.

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1.2 Functions of Key
8) Alert Led: It gets on when the system exceeds 15% cap and 20% end limits.
9) Gen Led (for SMART S18, SMART SOG1, SMART SOG5 ): It gets on when the system is
supplied from the generator.
10) Communication Led: This led flashes during communication.
11) Capacitive Led: If total flowing capacitive reactive energy is above capacitive limit, this led gets
on.
12) Normal Led: If total flowing reactive energy from all phases is below End/Cap limits in relays,
normal led gets on.
13) Inductive Led: If total flowing inductive reactive energy is below inductive limit, this led gets on.
14) Error Led: When thermal input is opened, in the errors of connection and stage, no phase error,
excessive inductive/capacitive errors, this led gets on. If the led gets on continuously, errors still exist.
If error message is seen on the screen and alarm led is off, this means the errors occurred in the past
and do not exist at the moment. In this case, the errors can be deleted by long press of ESC key.
It is used to enter the menu and move to the next screen. Press this key for 3 sec to enter the
menu. In order to store parameter which is set in the menu, press SET key and move to the
next menu.
It enables to return to the previous process and exit from the menu.
It is used to change option and increase parameter value in the menu. Out of the menu,
it ensures that the current display does not change for 1.5 minutes in operating time. The
screens start to change automatically 1.5 minutes later. This key is used to enter stage values
manually
during stage test.
It is used to change option and decrease parameter value in the menu. Out of the menu, it is
used to change screen from current to the next in operating time. The new screen stays
unchanged for 1.5 minutes. The screens start to change automatically 1.5 minutes later.
During the stage test, this key is used to pass the tested stage and proceed to the next stage
test.

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1.3 Relationship of Key
- If you hold down up key in the stage test, the manual login screen for that stage comes up.
- If you hold down down key in the stage test, the current stage test is passed by via its previous
value.
- If you hold down ESC key in any test, the test is cancelled.
- In manual stage login, the value of each phase is entered separately. Transition between phases
is done by pressing SET key. If you hold down ESC key during transition, the previous value
of the phase is entered to another phase.
- FORMAT: Give energy to the device by holding down SET key and wait 5 sec in this position
and press ESC key then leave firstly SET key and secondly ESC key; the format screen comes
up.
If we cannot to use a stage to report a load that the relay does not see:
A load (capacitive effect of long OG cables or inductive loss of power transformer) that current
transformer does not see can be defined to relay via ‘off set stage’. For this process; firstly one
of the stages is defined as ‘off set’, then apply ‘stage test’ to this stage and enter the convenient
value is entered from manual login menu.
EXAMPLE: The OG cable distance between electric meter and power transformer = 500m
The capacitive effect of the cable = 25 kVAr (for 34.500 V voltage and 95 mm2 XLPE
cable)
In this case, even if the relay makes cosՓ as 1, the meter will write capacitive due to the
capacitive effect of the cable. Reactive difference between the meter and the relay can be
eliminated by making the necessary settings in the ‘off set’ stage menu of SMART SVC
RELAY.
To activate a stage manually;
If you want to activate a stage manually, select the relevant stage as ‘off set’ stage. The relay
will activate that stage manually after this process.
To take a stage as a load to the system;
Select the relevant stage as ‘off set’. Then select the value of off set from ‘off set’ login screen
as 0 or test ‘off set’ stage by coming the stage test and enter the value as 0 for each phase. After
this process, the relay will activate that stage as a load.
If we want to report a value that the relay does not see but the meter sees, we associate this
value to a stage and report to the relay. We name this stage as ‘off set’ stage. This can be any
idle stage. After we enter the number of this stage in ‘off set’ login in the menu, we come to
stage test in the menu and test this stage then we enter the value of the stage for each phase as
‘off set’ value that the relay does not see in manual screen.

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1.4 Smart Relay Features
It is microprocessor based.
It provides easy compensation for the loads entering and exiting fast.
As it is semiconductor controlled, the lifetime of power multiples is much
longer than contactors.
Since the sensing current is 3 mA, it can easily operate in small power
plants or even in large power plants with high current transformer ratio.
It provides full compensation even with aged or faulty capacitors.
With the help of the power flow graph, the business can be easily
analyzed. Maximum and minimum capacitor/reactor sizes required for
each phase and phase imbalances can be determined.
Detects faulty stage, excessive inductive/capacitive, phase error,
connection error etc. and informs the user.
With automatic stage test, stage values are continuously updated.
It has automatic detection and correction of current transformer
connection changes.
While extending the compensation maintenance period, it also reduces
maintenance costs.
Smart SVC Relay Instruction Manual
We can make ‘off set’ feature that is activated on any stage active or passive via an external
signal. The generator input of relay can be used for this application by changing “off set” to
“pin on” in the menu. When 220 Volt comes to generator input, ‘off set’ feature gets activated.
Otherwise it gets passive.
EXAMPLE: Assume that in our system we have a cogeneration that gives capacitive load
of approximately 200 kVAr and it outputs to OG line via a step- up transformer. Let our
compensation to be on AG side. We can use existing ‘off set pin’ feature to report to relay that
there is a 200 kVAr capacitive load, that the relay does not see in the system when the
cogeneration operates, and this load disappears when it is out of order. If a 220V output, that
is taken when cogeneration is activated, is connected to this ‘off set pin’ input, the ‘off set’
value (200 kVAr), that we entered to the relay before, gets activated and the relay compensates
according to this. When cogeneration is passive, the relay realizes this by pin login and makes
‘off set’ value, that is entered before, passive.
In the case of alarm when the screen flashes (when it passes to 20% end or 15%kap), the
alarm led gets on and the alarm contact outputs in the alarm output. When gen gets activated
and 220 Volt entered to gen input, this led gets on.
NOTE:The “Off set”stage must be idle or you should make it ineffective by cutting the stage
energy. You can make it ineffective in the menu. (by making “off set out put”selection off).
NOTE:To get more information, you can call technical support numbers and get more detailed
explanation.

SSmart Relay User Manual
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1.5 Connection Diagrams
1.5.1 SMART 12
(*) For the recommended fuse
current and cable cross-section,
please refer to the rated operating
current table in the section related
to the product of your choice.
THREE-PHASE
HARMONIC
FILTER
DISCHARGE REACTOR
12 STEP SMART
RELAY

Smart Relay User Manual
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1.5.2 SMART 18
(*) For the recommended fuse
current and cable cross-section,
please refer to the rated operating
current table in the section related
to the product of your choice.
THREE-PHASE
HARMONIC
FILTER
DISCHARGE REACTOR
18 STEP
SMART RELAY

Smart Relay User Manual
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1.5.3 SMART 22-T
Capacitive Static Contactor
Input Input Input
Output Output Output
Control Control Control
Installation
(*) For the recommended fuse
current and cable cross-section,
please refer to the rated operating
current table in the section related
to the product of your choice.
22 STEP SMART RELAY
WITH THYRISTOR OUTPUT
THREE-PHASE
HARMONIC
FILTER
DISCHARGE
REACTOR

Smart Relay User Manual
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1.5.4 SMART OG1, OG5
18 STEP SMART
MV RELAY-X/1-5
DISCHARGE
REACTOR
(*) For the recommended fuse current and cable
cross-section, please refer to the rated
operating current table in the section related to
the product of your choice.
THREE-PHASE
HARMONIC
FILTER

Smart SVC Röle Kullanma Kılavuzu
1.5.5 SMART GES1, GES5
L2
L1
L3
N
2A
PE
12 STEP SMART SVC GES
RELAY-X/1-5
L2
L1
L3
OG AG
Δ / λ
Max: 3x10 kVAr / 230V - 44A
T1 T2 T3 GND
SVC 30
www.gruparge.com
INPUT
GİRİŞ
L1
L2
INPUT INPUT
INSTALLATION
TERMIC NC
SR1
ÇIKIŞ GİRİŞ
L2 SR2
ÇIKIŞ GİRİŞ
L3 SR3
ÇIKIŞ
L1 L3
OUTPUT
OUTPUT OUTPUT
SR1 SR2 SR3
CONTROL
T2
CONTROL CONTROL
T1 T3
CONTROL
1 2
28
TERMINAL
30
32
(*)A
NC
NC
NC
SHUNT
REACTOR
1
2
SHUNT
REACTOR
3
29
N
(*) For the recommended fuse current and cable
cross-section, please refer to the rated
operating current table in the section related to
the product of your choice.
2A 2A 2A
(*)A (*)A (*)A (*)A (*)A
A
RS-485
B
L1 L2 L3
C1 C2 C3
A2
A1
NC
10
09
08
07
06
05
04
03
02
01
k3
l3
k2
l2
k1
l1
L3
L2
L1
N
L3 L2 L1 N
K
L
K
L
K
L
B
GND
A
32
31
30
www.gruparge.com
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
Thermal SW. N.C.
GND
Trg.3
Trg.2
Trg.1
SVC
LOAD
DRIVE
C12
C11
C10
C09
C08
C07
C06
C05
C04
C03
C02
C01
L
2A
RS-485
SVC LOAD DRIVE
THREE-PHASE
HARMONIC
FILTER
DISCHARGE
REACTOR
SHUNT
REACTOR

Smart Relay User Manual
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WARNING! Input phases of driver and relay must be definitely in the same order, so, L1 phase of relay
and L1 phase of driver, L2 phase of relay and L2 phase of driver, L3 phase of relay and L3 phase of
driver must be same. The TRG1-2-3 order of driver must be done correctly.
1.5.5 OG Toroidal Current Transformer
TOROIDAL CURRENT TRANSFORMER
EARTHING CONDUCTOR
EARTH BAR
EARTH
EARBUDS
BARE TIP 34000 VOLTS
CURRENT TRANSFORMER SECONDARY
CABLE TIP
CABLE

Smart Relay User Manual
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1.6 Product Dimensions
1.6.1 Small Screen Relay Technical Drawing
FRONT VIEW SIDE VIEW BACK VIEW

Smart Relay User Manual
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1.6.2 Large Screen Relay Technical Drawing
FRONT VIEW BACK VIEW
SIDE VIEW

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Smart Relay User Manual
2.INSTALLATION
2.1 Installation and Activation
After giving energy to the device, the message in figure 2.1 will be encountered. After this message flashes on the
screen for 3 sec., this standby can be skipped by SET key. Then, current transformer ratio message (Figure 2-2) will
be displayed on the screen.
Smart BSC
Installation starts
Figure 2.1
After Figure 2.2 screen is displayed, the current transformer ratio of SMART RELAY can be set by up-down keys.
After it is confirmed with SET key, SMART RELAY starts automatic transformer test.
Current Transformer Ratio
5/5 Ampere
Figure 2.2
In the transformer test, firstly the message (Figure 2.3) that the stages are being prepared is displayed.
Transformer Control
Load must be constant
Figure 2.3
The point to consider in current transformer test is; voltage and current tips of each phase must be matched. L1
voltage that comes to relay and current tips in L1 busbar, L2 voltage and current tips in L2 busbar, L3 voltage and
current tips in L3 busbar must be matched. In case of a different situation, it warns the relay. SMART RELAY do
transformer test for twice to eliminate the possibility of errors. The message below (Figure 2.4) will be displayed at
the first transformer test.
Transformer Control 1
Load must be constant
Figure 2.4
In the transformer test, if the current drawn by activated stages are insufficient, a message like in Figure 2.5 will be
displayed.
Low Current!
L1 L2 L3
Figure 2.5
In this case SMART RELAY continues the test by increasing the activated stages.

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Figure 2.7
After the repeated test, current directions are displayed on the device screen. (Figure 2.8).
Transformer test is completed. (Figure 2.9).
Smart Relay User Manual
NOTE: Shunt reactors must be definitely connected to the last stages.
If the connections are correct, a message like in Figure 2.6 will be displayed. Thus, the first
test is completed and the device passes to second control.
L1 - L2 - L3 -
Recheck
Figure 2.6
NOTE: In the message below (Figure 2.6), “-” value displaying on the right side of L1,
L2, L3 indicates current transformer connection directions. In the example “-” displaying
next to “L2” indicates that the current transformer connection direction that is attached to
the relevant phase is reverse. SMART RELAY realizes this situation and fix the reverse
connection automatically. Please look at the section of ‘Transformer Test’ for details of the
message that indicates connection errors.
The message in Figure 2.7 displays at the second transformer test and the test starts.
Transformer Control 2
Load must be
constant
L1 + L2 - L3 +
L1 + L2 - L3 +
Figure 2.8
Trafo Kontro
lu Islem
Tamamlandi Şekil
Figure 2.9
After completing the transformer test, the device starts stage test automatically by receiving
the following message. (Figure 2.10) .
1st Stage Test
Load must be constant
Figure 2.10