GS-Schleiftechnik T-20 User manual
2
Contents as of 12/01/12
1. General
1.1 Warranty Information
1.2 Description and Features
1.3 Overview
1.4 Technical Data and Dimension
2. Start-up
2.1 Package Contents
2.2 Installation
2.3 Electrical Connection
2.4 Rotation check-up
3. Cleaning
3.1 Preparation for cleaning
3.2 Cleaning instructions
3.3 Grinding machine made ready for work
4. Operation
4.1 Safety Instructions
4.2 Grinding of Tools
4.3 Honing of Tools
5. Maintenance/Replacement
5.1 Maintenance
5.2 Exchanging Discs
6. Electrical Circuit Diagram
7. Spare part list and exploded drawing
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1. General Information
Warranty information and how to use the Lamellar Grinding Machines T-20/25
The user manual must be read carefully prior to operate the machine.
Before bringing the machine into service it is essential to check:
Is the machine placed safely? Is the direction of the rotation correct?
The machine must only be connected by a qualified electrician!
1.1 Use and maintenance of the Lamellar Grinding Machines T-20/25
- In the event of unauthorized electrical installation, faulty operation, improper use
according to instructions, structural alterations, removal of protective equipment,
use of Non-ORIGINAL spare parts and accessories, we disclaim any liability. The user
employs our machines at own risk and peril in such cases. If any damage occurs
because of this, the user bears full responsibility himself. -
- Do use only GENUINE spare parts and accessories!
- Defects and damages caused by natural wear and tear do not constitute any claims
against Geiselsöder GS-Schleiftechnik.
- The operator has to be carefully instructed to follow this manual in the operation
and maintenance of T-2 w / d Lamellar Grinding Machines.
- Geiselsöder GS-Schleiftechnik machines fully comply with accident prevention
regulations.
Pay attention to instructions and memorize them!
In line with our warranty conditions we grant warranty for 24 months for the
Geiselsöder GS-Schleiftechnik Lamellar Grinding MachinesT-20/25. The
illustrated presentations of the machines may, according to country-specific
regulations and as a result of technical progress of the machines supplied,
slightly differ. This however is of no influence to our manual.
1.2 Description and Features
The T-20/25 Lamellar Grinding Machines serve to sharpen cutting tools such as:
- Cutting knife
- Cutter knife
- boning Knife
- Cleaver
in the butcher and catering area
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1.3 Technical manual
Table-top devices of the latest state-of-the art developments for modern and economic
tool grinding
-Space-saving and closed construction
Design according to the requirements of international safety regulations
-Impact-resistant aluminum housing
-High performance drive with optimum disc speed
-Lamellar grinding disc
Polishing disc for honing
Features
-Modern design
-Long economic life-time
-Time saving due to a fast simple operation and easy cleaning
-Low injury risk due to a highly effective protection against accidents
Technical Data: T20 T25
Dimension HxWxD 250 x 340 x 290 300 x 480 x 300
Power Supply: Single phase alternating
current Three phase alternating
current
Voltage/Frequency 230 [1~50Hz] 400 [3~50Hz]
Power [W] 550 2200
Input Power A 3.5 4.5
Fuse Protection A 16 3x16
Rpm 2900 2900
Lamellar grinding
disc in mm 200 x 50 x 16 250 x 50 x 20
Polishing Disc in mm 200 x 35 x 12 250 x 50 x 14
Utility Space in mm 340 x 240 450x400
Weight in kg 12 28
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2. Start-up
2.1 Unpacking and checking of the contents
The following items belong to the scope of delivery:
- Lamellar grinding disc
- Polishing disc
- Polishing paste
- Manual
2.2 Installation
The Lamellar Grinding Machines T-20/25 must be installed in a dry working area only.
You have to provide:
- a sufficient work space for operation and cleaning
- a foot-sure floor for the operator
- a smooth, even working surface
2.3 Electrical connection
- Compare the power supply with type plate details
- Electrical socket must correspond to VDE regulations* and be earthed
- the installation of the Lamellar grinding machines must be made by a qualified
electrician , as the rotation direction of the machines must be checked.
Switch on machines only when ready for operation!!
2.4 Rotation direction check-up
- Switch on the grinding machine
- Grinding disc must rotate in direction of the marked arrow
*(VDE mark is the German Association for Electric and Electronic Technologies)
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3. Cleaning
3.1 Preparation for cleaning
For cleaning the Lamellar Grinding Machines T-20/25 must be unplugged from the
electrical power supply (unplug from power plug).
3.2 Cleaning instructions
The Lamellar Grinding Machines T-20/25 must not be cleaned with a
high-pressure cleaner or be put into water!
The polishing honing disc must not come into contact with water.
Clean the dismantled parts of the Grinding Machines with a brush or a rag.
3.3 Get grinding machine ready-to-operate
Install the cleaned parts in reverse order.
4. Operation
4.1 Safety Instructions!
Prior to working with the Grinding machines T-20/25, the following safety instructions
must be observed:
- Focus on your work
- Do not talk to and with people
- Do not touch the grinding area
- Keep working area clean and dry / safe footing
Hold the cutting-edge of the tools always in direction of the discs, see arrow,
- For grinding and polishing always wear safety goggles!
Injuries are possible because of free-running discs. These cannot be covered due to
convex grinding.
Besides, when the machines are used carelessly, minor injuries can happen, because
of the unused but freely revolving abrasive disc on the opposite side.
ATTENTION!
Instead of the lamellar grinding disc, the polishing or honing disc, or a felt disc, no
ceramic or resin bonded abrasive discs or any tools, other than provided by us, must be
used.
The legal accident prevention regulations must be observed!
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4.2 Sharpening of tools with the lamellar grinding disc
Pre-grinding (changes in shape of the cutting edge) and finest regrinding are achieved if
the tool is moved in a simple alternating motion in a longitudinal direction (somewhat
parallel to the motor axis) and by varying the grinding pressure. The lamellar disc adapts
itself automatically to the cutting edge of the tool, in way, that if required, the existing blade
shape is fully maintained. Enhanced cooling of the lamellar disc prevents tarnishing of the
tools.
IMPORTANT!
The tool cutting edge must be always held in the rotation direction of the abrasive disc. As
soon as a fine burr is formed on the cutting edge, the grinding operation has to be
terminated.
4.3 Honing of the tools
The polishing, honing or felt disc respectively, fixed at the left side of the machine is used
for honing. Only this way the tools get their fine, burr-free cutting edge.
IMPORTANT!!
Hold the cutting edge always in rotation direction of the disc.
The cutting tools have to be cleaned after grinding and honing!
5. Maintenance/Exchange of wearing parts
5.1 Maintenance
Apart from cleaning at times, the machine does not need any greasing or maintenance.
The ball-bearings are sufficiently supplied with fat lasting for several years.
5.2 To assemble and/or disassemble the lamellar grinding disc, the polishing and
honing disc
- Disengage the Hexagonal Nut SW 22
- Remove the polishing-honing disc, the lamellar grinding disc respectively and the
- safety washer from the grinding shaft.
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EU conformity declaration
According to the EC
EC - Machinery Directive 2006/42/EC
for the
Knife Grinder T 20 from Serial No.: 20100001 going
The Company: GS Schleiftechnik, Leyher Str 61, 90431 Nürnberg
Herewith declares as manufacturer of sole responsibility, that
the knife grinder T - 20is consistent with the requirements of the said Directive above.
The following harmonized standards were applied:
DIN EN ISO 12100-1:2003, DIN EN ISO12100-2: 2003, Safety of
machinery,
VDE 0100, VDE 0701/0702
For changes on the knife grinder T - 20, without consulting us
this declaration loses validity.
GS-Schleiftechnik stocks a complete technical documentation ready for examination.
The manual belonging to this machine is available in its original version.
The conformity for the knife grinder T - 20 is ensured.
D-90431 Nürnberg, 01.11.2012 GS-Schleiftechnik
Geschäftsleitung
9
EU conformity declaration
According to the EC
EC - Machinery Directive 2006/42/EC
for the
Knife Grinder T 25 from Serial No.: 20100001 going
The Company: GS Schleiftechnik, Leyher Str 61, 90431 Nürnberg
Herewith declares as manufacturer of sole responsibility, that
the knife grinder T - 25is consistent with the requirements of the said Directive above.
The following harmonized standards were applied:
DIN EN ISO 12100-1:2003, DIN EN ISO12100-2: 2003, Safety of
machinery,
VDE 0100, VDE 0701/0702
For changes on the knife grinder T - 25, without consulting us
this declaration loses validity.
GS-Schleiftechnik stocks a complete technical documentation ready for examination.
The manual belonging to this machine is available in its original version.
The Conformity for the knife grinder T - 25 is ensured.
D-90431 Nürnberg, 01.11.2012 GS-Schleiftechnik
Geschäftsleitung
10
T 20
Part list
Item
Specification T-20
Serial no.:
2
Side Part left
GS200-2-2
1
Bottom
GS200-2-2
1
Cover
GS200-6-2
2
Protection inside
2
Protection outside
1
Dirt Trap
2
Welding Work Cover/Lid
2
Safety Washer for polishing disc
12 691 007 001
1
Nut M 12 for Polishing Disc
1
Clamping Flange for Lamellar Disc inside
1
Clamping Flange for Lamellar Disc outside
1
Nut M 16 left for Lamellar disc
4
Rubber feet red
1
Motor EMG EKF71
1
Polishing Disc 200x35x12
25 250 501 410
1
Lamellar Disc 200x50x16
27 200 351 400
1
High Polish Honing Paste green
1
Type Label
1
Instruction Plate Rotation Direction
2
Rotation Direction Arrow
1
Button
1
Contactor
1
Connection Cable
1
Strain relief
11
T 20
Part List
Item
Specification T-25
Serial No.:
1
1
Basic Housing
11 400 250 502
2
3
1
Engine Console
11 225 300 300
4
1
Cover Grinding Motor
11 225 300 310
5
1
Bottom Cover Metal Plate
11 225 332 001
6
6
Rubber Buffer
12 20 25 6 18
13
14
15
2
Safety Washer for Polishing Disc
12 691 007 001
16
1
Nut M 14 for Poliishing Disc
18 093 414 001
17
1
Clamping Flange for Lamellar disc inside
12 225 300 001
18
1
Clamping Flange for Lamella disc outside
12 225 300 002
19
1
Nut M 20 left for Lamellar disc
18 093 414 002
20
2
Cover for Polishing Disc
11 225 320 000
21
2
Lid for Polishing Disc cover
11 225 300 251
22
23
4
Welding Work Cover/Lid
24
25
26
4
Rubber feet red
12 482 530 101
27
28
29
1
Motor Type : DKF 80 G
14 225 330 030
30
35
36
1
Switch ON/Off A 105/6.026
15 132 253 000
37
1
2 m Connection Cable 2m 4x1,5 mm² CEE-Plug
15 114 152 700
38
1
PG 11 Cable Gland with Bend Protection
15 141 110 601
39
1
Nut PG 11 for Cable Gland
15 141 116 900
40
41
42
43
44
45
1
Polishing- and Honing Disc 250x50x14
27 200 352 000
46
1
Lamellar Disc 250x50x20 (grain size of disc 240)
25 250 502 010
47
1
High Polishing Honing paste green
29 100 000 000
48
1
Type Plate
49
1
Instruction Plate Rotation Direction
12 225 330 031
50
2
Rotation Direction Arrows
12
T 20
Datum Name Benennung
Ansicht:
Z-Nr. GS-Schleiftechnik
90431 Nürnberg
Material:
10.10.12
0
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