GSM OUT MiniModul User manual

CSM –
Measurement
Technology.
OUT MiniModul
User Manual
Version 1.02
CSM GmbH
Raiffeisenstr. 34
70794 Filderstadt
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
www.csm.de Copyright ©
2010 CSM GmbH

User Manual OUT MiniModul
outmm_manual.doc 2010-03-25
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Copyright © 2010 CSM GmbH
Revision History
Date Version Editor Comments
2010-02-23 1.00 CSM/EK OUT MiniModul
2010-03-18 1.01 CSM/FT 9.2.1 “15 V output voltage” section updated, 9.7 “Environmental
Conditions” section updated
2010-03-25 1.02 CSM/tw Minor corrections

User Manual OUT MiniModul
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Copyright © 2010 CSM GmbH
Contents
1Introduction..................................................................................................................................4
2Important Information...................................................................................................................5
2.1 Symbols.................................................................................................................................5
2.2 General Information................................................................................................................5
2.3 Liability...................................................................................................................................5
2.4 CAN Warning .........................................................................................................................6
2.5 Handling / Mounting Precautions............................................................................................6
2.6 Mounting place.......................................................................................................................6
2.7 Safety ....................................................................................................................................7
2.8 Maintenance & Readjustment.................................................................................................7
2.9 Disposal of old product...........................................................................................................7
2.10 Updates & Contact .............................................................................................................8
3Handling ......................................................................................................................................9
3.1 Mounting................................................................................................................................9
3.2 Cleaning.................................................................................................................................9
3.3 Accessories............................................................................................................................9
4Connectors ................................................................................................................................10
4.1 Signal Outputs......................................................................................................................10
4.2 CAN / Power Supply.............................................................................................................11
5Cables .......................................................................................................................................12
5.1 Connection between two devices..........................................................................................12
5.1.1 MiniModul Connection Cable (K70-xxxx)......................................................................12
5.1.2 MiniModul Cable Coupler (K71)....................................................................................13
5.1.3 MiniModul Connection Cable with Power Supply (K72-xxxx).........................................13
5.2 Connection to CAN systems.................................................................................................14
5.2.1 MiniModul Interface Cable CiA with Power Supply (K73-xxxx)......................................14
5.2.2 MiniModul connection to other systems........................................................................14
5.3 CAN Termination Plug (K74) ................................................................................................15
5.4 Sensor cables ......................................................................................................................15
5.4.1 OUT MiniModul Sensor Cable L1B 2-pol. / open (K124-xxxx).......................................15
6Installation .................................................................................................................................16
6.1 Hints for power supply ..........................................................................................................16
6.2 Simple chain ........................................................................................................................17
6.3 Long chain with additional power supply...............................................................................18
6.4 Using the OUT MiniModul.....................................................................................................19
6.4.1 Applications with different output configurations ...........................................................19
7Configuration .............................................................................................................................21
7.1 OUT MiniModul ....................................................................................................................21
7.2 OUT MiniModul CANopen ....................................................................................................21
8Indicator LEDs ...........................................................................................................................22
8.1 OUT MiniModul ....................................................................................................................22
8.1.1 "Power" / "Error" LED...................................................................................................22
8.1.2 Channel Indicator LEDs ...............................................................................................22
8.2 OUT MiniModul CANopen ....................................................................................................23
8.2.1 "Power" / "Error" LED...................................................................................................23
8.2.2 Channel Indicator LEDs ...............................................................................................23
9Technical Data...........................................................................................................................24
9.1 Power Supply.......................................................................................................................24
9.2 Outputs ................................................................................................................................24
9.2.1 15 V output voltage......................................................................................................25
9.3 Power Consumption.............................................................................................................26
9.4 Configuration........................................................................................................................26
9.5 Dimensions ..........................................................................................................................27
9.6 Mounting..............................................................................................................................27
9.7 Environmental Conditions.....................................................................................................27
10 Troubleshooting ...................................................................................................................28

User Manual OUT MiniModul
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Copyright © 2010 CSM GmbH
1INT ODUCTION
CSM OUT MiniModul is a compact output module for analog voltage, current, frequency/PWM and
digital voltage.
Features
►Eight individually configurable output channels
►Analog voltage output (0 V to 10 V)
►Current output (0 mA to 20 mA / 4 mA to 20 mA)
►Frequency output (0 Hz - 100 Hz / 0 Hz - 1 kHz / 0 Hz - 10 kHz / 0 Hz - 100 kHz)
►PWM-/ duty cycle output (0 % - 100 %)
►Digital Output (Low = 0V / High adjustable 5 V, 8 V, 10 V, 12 V, 15 V)
►Output channels are controlled by configurable CAN bus messages
►Output refresh rate 1000 Hz per channel
►High-speed CAN interface (default 500 kBits/s, up to 1 MBits/s)
►Configuration of all CAN parameter (Standard/Extended CAN, sample point, identifier)
►CAN system connectors for easy installation of CAN bus and supply
►Power supply range ca. +6.5 V …+60 V, ideal for all automotive power supply levels
12 / 24 / 42 V
►Power consumption up to 8 W (depending on configuration and load)
►500 V isolation voltage between channel, CAN interface and power supply
►Rugged and compact housing
►Compatible to CSM MiniModul devices
►Compatible to CSM AD/Thermo/Dual-Scan CAN devices
►Compatible to CSM UniCAN data logger/recorder
Operation environment - AUTOMOTIVE version
►Operation temperature: -40 °C to +110 °C
►Device protection class: IP67
►For operation in the engine compartment
Operation environment - INDUSTRIAL version
►Operation temperature: -40 °C to +85 °C
►Device protection class: IP50
►For indoor operation in vehicles, test benches and industrial installations
CONFIGURATION
►Comfortable configuration via CAN
►Easy-to-use Windows application, featuring auto-detection and auto-configuration with
CANdb compatible signal data base for all connected devices
or
CANopen Master according to CiA DS301, DS305 and DS404

User Manual OUT MiniModul
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Copyright © 2010 CSM GmbH
2IMPO TANT INFO MATION
2.1 Symbols

IMPORTANT INFORMATION
Understand all the information given near this sign in order to benefit from all advan-
tages of the system.
CAUTION, WARNING
Observe all instructions given at this sign to avoid injury, danger or damages.
2.2 General Information
►We reserve the right to make technical alterations to the hardware, software, and documents
at any time without prior notification.
►All trademarks mentioned in the documentation are properties of their respective owners.
2.3 Liability
►This document has been carefully checked for accuracy. We reserve the right to make techni-
cal alterations to the hardware, software, and documents at any time without prior notification.
►CSM GmbH does not assume liability for damages of any kind that are caused directly or indi-
rectly by the use of devices or accompanying software, or by errors or omissions in the
documentation.
►Hardware, software and documentation are provided in an "as is" condition and without any
guarantees regarding their function in the end-customer's systems.

User Manual OUT MiniModul
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Copyright © 2010 CSM GmbH
2.4 CAN Warning

It is recommended to connect OUT MiniModul to a separate CAN bus (measurement
bus, "Messbus") to ensure optimum operation. Furthermore this minimizes the risk of
disturbing an existing CAN bus system.
Be careful when connecting third-party devices to a measurement bus with
OUT MiniModul. Make sure to use compatible configuration settings for all devices
(same CAN bit rate, different CAN identifiers etc.)
Connecting an OUT MiniModul device to an existing CAN bus system (e.g. vehicle or
automation system) may affect the behavior of the CAN bus. This may lead to severe
personal injury or material damage. The usage of OUT MiniModul devices is al-
lowed only for individuals understanding the functionality and handling.
To avoid any risks, observe the following guidelines:
►Read and understand this manual.
If you have any questions, contact CSM immediately
[e-mail]
►Use proper configurations (especially CAN parameters).
►When connecting to your CAN bus system, observe all relevant security precautions.
CSM GmbH assumes NO LIABILITY for errors, damage or injury caused by any use or unauthorized,
improper or incorrect handling of OUT MiniModul devices.
2.5 Handling / Mounting Precautions
Automotive versions of OUT MiniModul are equipped with a GORE

membrane which is essential to
enable regulation of pressure and humidity. This is required to cope with the rapidly changing envi-
ronmental temperatures in cars.
This is a suitable and commonly used method.
But it requires that the small vent in the module case is open and freely. If this is not obeyed,
condensation may dam up in the case and lead to persistent damage of the module.
Do not cover this hole. Free air circu-
lation required!
Do not insert objects into the hole,
this would destroy the membrane.
Do not unscrew any screws on the
front side. This could affect IP6x-
protection of the device.
2.6 Mounting place
Our devices are constructed for permanent usage and mounting in vehicles. Be sure that the devices
are safely mounted e.g. in the engine compartment to avoid damages.

User Manual OUT MiniModul
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Copyright © 2010 CSM GmbH
2.7 Safety
OUT MiniModul has been designed to conform to the relevant safety standards.
Do not open OUT MiniModul. No serviceable parts inside.
Do not make any mechanical or electrical changes.
Don't even loosen the screws on the front side.
IP6x protection (AUTOMOTIVE version) may be destroyed by unauthorized ma-
nipulation of the device.
Before connecting any cable make sure that the applied signals are within the
allowed range (see chapter 9 Technical Data).
Make sure that OUT MiniModul is installed correctly. Operation of
OUT MiniModul only within the specified environment (see chapter 9 Technical
Data). Use the adequate version of OUT MiniModul (AUTOMOTIVE or INDUS-
TRIAL)
2.8 Maintenance & Readjustment
OUT MiniModul was adjusted in accordance with applicable CSM GmbH adjustment procedures dur-
ing the manufacturing process. These procedures are ISO-9001 controlled and are designed to assure
that OUT MiniModul will meet its published specification.


CSM recommends a readjustment cycle of one year.
Depending on the operation environment and the type of plugs, the connector contacts may be subject
to accelerated wear-out. The CSM Maintenance Package (see below) optionally includes exchange of
all device connectors
CSM offers a Maintenance Package for OUT MiniModul, which includes readjustment and other
benefits. For more information contact CSM directly (see chapter 2.10 Updates & Contact).
2.9 Disposal of old product
CSM products are designed and manufactured with high quality materials and
components, which can be recycled and reused.
When this crossed-out wheeled bin symbol is attached to a product it means the prod-
uct is covered by the European Directive 2002/96/EC. Please inform yourself about
the local separate collection system for electrical and electronic products. Please act
according to your local rules and do not dispose of your old products with normal
household waste. The correct disposal of your old product will help prevent potential
negative consequences for the environment and human health.

User Manual OUT MiniModul
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Copyright © 2010 CSM GmbH
2.10 Updates & Contact
►CSM supports its products during the whole lifecycle. Updates for all components (e.g. docu-
ments, configuration software, device firmware) will be provided when available.
►It is recommended to regularly visit the DOWNLOAD page in the Support area on our web
site to stay up-to-date.
CSM GmbH
Raiffeisenstr. 34
70794 Filderstadt
Germany
Phone: [phone]
Fax: [phone]
E-Mail: su[email protected]
Homepage: www.csm.de

User Manual OUT MiniModul
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Copyright © 2010 CSM GmbH
3HANDLING
3.1 Mounting
Due to its rugged and compact design, OUT MiniModul can be mounted nearly everywhere. However
there are some limitations to ensure optimal performance and product life.
Do not exceed the environmental limits (temperature, humidity, vibration, ...)
Use the existing screw-in holes on the rear side of the device.
Don't forget to apply a suitable thread locker if necessary (e.g. Loctite®)
Do not drill any additional holes into the housing!
Contact CSM (see chapter 2.10) for information about mounting kits for OUT MiniModul.
In addition to the screw-in holes, the OUT MiniModul provides four oblong holes (two on each side).
Fastener straps (e.g. a cable tie) can be inserted through these holes for easy fixing the device.
Do not drop the device! After a drop, especially on an edge, the sealing
may be harmed! Return the device to CSM for a check.
3.2 Cleaning
Remove all cable connections of OUT MiniModul before cleaning.
Use a dry or slightly moistened cloth. If some dirt remains, you may add some mild detergent.
Never use strong solvents or abrasive agents!
No liquids are allowed to flow into the device or its connectors!
3.3 Accessories
Always use CSM certified parts like cables, mounting kits etc.
CSM certified parts have been designed and validated carefully in order to provide maximum benefits
to the user. Refer to chapter 5 Cables for a list of available cables. If you need a special cable to con-
nect a third-party device to the CAN bus, please contact CSM.

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Copyright © 2010 CSM GmbH
1
2
4CONNECTO S
All connectors are placed on the front side of OUT MiniModul
►8 connectors for signal output (on the left, "1" to "8")
►2 connectors for CAN and power supply (on the right)
Refer to chapter 8 Introduction for information about the "Power / Error" LED (green/red) and the
channel indicator LEDs.
4.1 Signal Outputs
OUT MiniModul provides 8 output channels. The channels are fully isolated among each other as well
as towards the CAN interface and the power supply.
The corresponding plug is a LEMO type FGA.1B.302.CLAxxxxx
Pin allocation: (View on module front)
PIN Signal Description
1 Vout+ output signal, plus
2 Vout- output signal, ground
Chassis Shield cable shield