GSWeb Playground Equipment GS-W1001-1 User manual

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
1
INSTALLATION MANUAL
Safety Checklist after first assembly
●Test intervals of Safety: 6 months
●Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly)
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthened of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
●Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GS-W1001-1
Caution!!
You have to construct foundation same level.
You have to keep foundation certain distance.

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
2
INSTALLATION & MAINTENANCE INSTRUCTIONS
Ages : 3 to 8 years
Capacity : 22 children
Size: L : 15' 7" / 4.74m
W : 15' 7" / 4.74m
H : 10' 6" / 3.2m
Use zone : L : 25' 5" / 7.74m
(EN) W : 25' 5" / 7.74m
Use zone : L : 27‘ 7" / 8.40m
(ASTM) W : 27‘ 7" / 8.40m
▲Completed Net
Features
This series is a pyramid-style climbing structure made of steel-loaded Nylon
cables and comes protected against UV.
GS Web uses the highest steel content and the strongest connection materials in
the industry, including a steel-wire core in our edge ropes and connection points
crushed in place with over 75 tons of pressure to ensure long life of the games
and maximum safety for the children.
GS Web Nets help bring movement, balance, exercise and fun back into the
playground.
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
3
Safety area and Fall Height zone
◀Fall Height
and safety area
Imperial/Metric conversion
6' = 1830mm
11' = 3350mm
33' 11" = 10360mm
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1/ ASTM-F1487/ CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in.(1830mm) from all sides of the play structure.
Fall Height : 500mm (from surface)
The Fall height on the external surface of a pyramid shaped space net
is the highest point attainable on the edge of the structure where an
unimpeded fall to the protective surface is possible. This height is based
on the centre of gravity height of the maximum user.
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
4
Foundation Information
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
P1 = Depth below finished Grade (12" / 300mm)
P2 = Depth of concrete footing (27-½" / 700mm)
▼Foundation section view
Foundation
Please refer to GS-W1001-1 drawing for exact installation dimensions
▲Excavate enough materials to
allow for proper depth of concrete
footings
Also ensure that there is enough space
to allow the frame to be positioned
properly.
Anchor wood support frame to ground
with pickets to prevent the frame from
moving while concrete is poured and
sets.
Finished Grade
(Optional)
GS-W1001-1
Caution!!
You have to construct foundation same level.
You have to keep foundation certain distance.

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
100100
4" 4" 30
5
Foundation Layout
◀Positioning Anchor plate on footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed
4" / 100mm from edge of concrete footing.
Imperial/Metric conversion
11' = 3350mm
15' 6" = 4738mm
Note: Total distance from
front of block to front of
block is 21' 11" (6700mm)
▼Concrete footing and Anchor plate layout
Anchor Plate position
No.23:
Anchor plate
Anchor 2:
L-Anchor set
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
6
Concrete Foundation ▲Wooden support frame
(a) wood jig for Anchor plate
(b) wood support frame
for concrete
NOTE: Use anchor plate as guide
for exact measurements.
Assemble wooden support frames *
4 frames (39-½" / 1000mm L x 31-½" / 800mm W x 27-½" / 700mm H)
1 frame (24" / 600mm L x 24" / 600mm W x 27-½" / 700mm H)
*Use ½" (min) plywood; not included in package
(a)
(b)
Concrete Foundation GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
7
▲Concrete footing work
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step
*Concrete is to be wet concrete with minimum 25 MPA / 3500PSI
[concrete footing work]
Pour wet concrete in the wooden support frame
Concrete Footing GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
8
Concrete Footing
▲Remove wooden support frame
Remove wood support frame from dry concrete blocks
After concrete has cured enough, remove frame and replace soil in area
around footing to subgrade level
Remove Wood Support Frame GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
9
▲Attach Anchor plate to footing with flat washer, locking washer and nut
▲Concreted block - clean threads of "L" anchor bolts
(b) Post plate
(a) Anchor Plate
Anchor Plate Assembly
Plate Assembly
Concrete block-clean threads of "L" anchor bolts.
Attach Anchor plate to footing
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
10
STEP-1
▲Find Nylon String
STEP-2
▲Insert Post
following Nylon string
Nylon string
Post Assembly
Insert Post following nylon string
NOTE: Remove string prior to placing cap on post
Post Assembly GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
11
▲U-bolt assembly
STEP-4
▲Post cap assembly
STEP-3
▲Insert Post into the Center of Net
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string). Press the cap
(already attached to the top of the net) into the mast’s top end
Note: Rubber mallet
may be required to
insert cap into post.
Attaching Cap to Post
No.62:
Post Cap
No.102:
U-Bolt Set
No. 1:
Main Post
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
12
▲Attach cable to (A) (B) (C)
Safety Cable Attaching
Attach safety cable to anchor plates (A) (B) (C) as shown below
(A)
(A) (B) (C)
(B)
(C)
▼Safety cable Assembly
After successfully preparing the net
and mast assembly, attach safety cable
with M22 X L110 H/T BOLT to Anchor
plate as shown below
Safety rope Fixing
No.63:
Shackle
No.101:
H/T Bolt
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
13
Concrete Footing
▲Safety cables attached
It is strongly recommended that 3-4 workers lift the net into place
▲Centre Post
(A) (C) (D) (E)
(A)
(E)
(B)
(C)
[Working Process]
(B)
(D)
Placing Post in Position
No.21:
Main Post Plate
No.22:
Mast Foot
(including Shock Proof)
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
14
After standing up the Net, Attach remaining safety rope and Turnbuckles
▼Loosen Turnbuckle
All the way (about 100mm),
leaving only 4 or 5 threads attached
(A) (B) (C) (D) (E) (F)
(F)
(C)
(B)
(D)
(A)
(E)
▲Stand Net up
Stand Net up
No.61:
Turn Buckle
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
15
Anchor plate + Turnbuckle
▲Tightening Turnbuckles
(a)
(a)
(b)
(b)
Tighten Rope with Turnbuckles at the Same time
Tighten Rope with Turnbuckles at the Same time
(a) + (a)
(b) + (b)
NOTE: Make sure post is level before tightening and remains level during process
▼Turnbuckle assembly
Attaching Turnbuckle to Anchor Plates GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
16
▲Completed Net
Maintenance information
Please tighten rope with Turnbuckle properly.
If you strain the net too much, it may cause damage.
It is also recommended that subsequent checks on tension should
be carried out at monthly intervals and adjusted as required.
This will increase the overall longevity of the product.
Checking: 1 month
Refer to IPEMA and TUV maintenance system.
After Net structure tension is completed, the net will stretch
slightly over the first four weeks of use.
Following this initial period, the net needs to be
fully re-tensioned by Turnbuckle after 1 year.
Tensioning & Maintenance information GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
17
No.1:
Main Post
PARTS LIST
No.A:
Multi Compound Rope
No.22:
Mast Foot
No.21:
Main Post Plate
No.41:
L-Anchor Set
No.102:
U-Bolt Set
No.62:
Post Cap
No.63:
Shackle
No.101:
H/T Bolt
No.23:
Anchor Plate
No.61:
Turn Buckle
No.42:
L-Anchor Set
Parts check list
A. Multi Compound Rope
1. Main Post
21. Main Post Plate
22. Mast Foot (including Shock Proof)
23. Anchor Plate
41. L-Anchor Set
42. L-Anchor Set
61. Turn Buckle
62. Post Cap
63. Shackle
101. H/T Bolt Set
102. U-Bolt Set
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
18
Maintenance
A weekly check of the activity net is recommended to ensure
that no acts of vandalism have damaged the rope.
Periodic checks on tension will assist in the durability of the product
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
19
Maintenance
A. General safety measures
On the playground there should be a sign(pictogram) giving the following information:
a) general emergency telephone number;
b) telephone number to contact maintenance personnel;
c) name of the playground;
d) address of playground; and
e) other relevant local information, if applicable.
The entry, exit and emergency paths to and from a playground, intended for use by the public and emergency services, should be accessible
and free of obstacles at all times.
NOTE Attention is drawn to local regulations.
B. Procedures
Defects that occur during operation and which put safety at risk should be corrected without delay. If this is not possible, the equipment
should be secured against use e.g. by immobilization or removal.
There should be written operational procedures covering the measures to be taken in the event of accidents, fire and the like.
Until unsafe equipment is repaired and released for use, access by the public should be prevented. Information about accidents brought to
the attention of the manager should be recorded on a form that includes the following details:
a) date and tie of accident;
b) age and sex of victim and clothing worn, Including footwear;
c) equipment involved;
d) number of children on site at the time of the accident;
e) description of accident;
f) injury sustained including part(s) of body affected;
g) action taken;
h) witness statements;
i) any subsequent equipment modification;
j) weather conditions; and
k) any other relevant information.
GS-W1001-1

GSWeb Playground Equipment E-mail) gswebi[email protected]
Website) www.gsweb21.com
Tel) [phone]
Fax) [phone]
65, Saengnim-daero 259beon-gil, Saengnim-Myeon
Gimhae-si, Gyeongsangnam-do, Republic of Korea
Net Climber –Single Mast MODEL NO.
Rev_0
2015.05
20
Maintenance
C. Routine maintenance
To reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and
maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection
frequency. The schedule should list the components to be maintained and should also give procedures for dealing with complaints and
breakdowns.
The routine maintenance of playground equipment and surfaces should consist of preventative measures to maintain their level of safety,
performance and compliance with the relevant part(s) of EN 1176. Such measures should include:
a) tightening of fastenings;
b) re-painting and re-treatment of surfaces;
c) maintenance of any impact attenuating surfaces;
d) lubrication of bearings;
e) marking of equipment to signify loose fill finished surface level;
f) cleaning;
g) removal of broken glass and other debris or contaminants;
h) restoring loose fills to the correct level; and
i) maintenance of free space areas.
D. Corrective maintenance
Corrective maintenance should include measures to correct defects, or th re-establish the necessary levels of safety of the playground
equipment and surfaces. Such measures should include:
a) replacement of fastenings;
b) welding of welding repairs;
c) replacement of worn or defective parts; and
d) replacement of defective structural components.
E. Personal safety
Repairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided.
F. Equipment alterations
Alterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out
after consultation with the manufacturer or a compete person.
GS-W1001-1