GUDE Systems Expert Power Control 8031 Series User manual

Expert Power Control 8031 Series
Expert Power Control 8035 Series
Manual
© 2023 GUDE Systems GmbH
Manual Ver. 1.3.0
from Firmware Ver. 1.3

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Table of contents
1. Device Description 5
1.1 Security Advice .............................................................................................................. 6
1.2 Content of Delivery ........................................................................................................ 6
1.3 Description ..................................................................................................................... 6
1.4 Installation ...................................................................................................................... 8
1.5 Overvoltage Protection ............................................................................................... 10
1.6 Technical Specifications .............................................................................................. 10
1.6.1 Electrical Measurement ......................................................................................... 11
1.7 Sensor ........................................................................................................................... 11
2. Operating 14
2.1 Operating the device directly ..................................................................................... 15
2.2 Control Panel ................................................................................................................ 15
2.3 Maintenance ................................................................................................................ 17
2.3.1 Maintenance Page ................................................................................................. 20
2.3.2 Configuration Management ................................................................................... 21
2.3.3 Bootloader Activation ............................................................................................. 22
3. Configuration 25
3.1 Power Ports .................................................................................................................. 26
3.1.1 Watchdog ............................................................................................................... 27
3.2 Ethernet ........................................................................................................................ 29
3.2.1 IP Address ............................................................................................................... 29
3.2.2 IP ACL ..................................................................................................................... 31
3.2.3 HTTP ....................................................................................................................... 32
3.3 Protocols ....................................................................................................................... 33
3.3.1 Console ................................................................................................................... 33
3.3.2 Syslog ..................................................................................................................... 35
3.3.3 SNMP ...................................................................................................................... 36
3.3.4 Radius ..................................................................................................................... 38
3.3.5 Modbus TCP ........................................................................................................... 39
3.3.6 MQTT ...................................................................................................................... 40
3.4 Clock .............................................................................................................................. 41
3.4.1 NTP ......................................................................................................................... 41
3.4.2 Timer ...................................................................................................................... 42
3.4.3 Timer Configuration ............................................................................................... 42
3.5 Sensors .......................................................................................................................... 49
3.5.1 Port Switching ......................................................................................................... 50
3.6 E-Mail ............................................................................................................................ 51
3.7 Front Panel ................................................................................................................... 52

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Table of contents
4. Specifications 53
4.1 Automated Access ....................................................................................................... 54
4.2 Messages ....................................................................................................................... 54
4.3 IP ACL ............................................................................................................................ 56
4.4 IPv6 ................................................................................................................................ 57
4.5 Radius ............................................................................................................................ 58
4.6 SNMP ............................................................................................................................ 58
4.6.1 Device MIB 8031 .................................................................................................... 61
4.6.2 Device MIB 8035 .................................................................................................... 63
4.7 SSL ................................................................................................................................. 66
4.8 Console .......................................................................................................................... 68
4.8.1 SSH .......................................................................................................................... 72
4.8.2 Console Cmd 8031 ................................................................................................. 74
4.8.3 Console Cmd 8035 ................................................................................................. 85
4.8.4 Serial Console ......................................................................................................... 98
4.9 Modbus TCP .................................................................................................................. 99
4.9.1 Sensor Tables ....................................................................................................... 105
4.10 MQTT ........................................................................................................................... 107
4.10.1 Example HiveMQ .................................................................................................. 109
5. Support 111
5.1 Data Security .............................................................................................................. 112
5.2 HTTP Performance ..................................................................................................... 112
5.3 Contact ........................................................................................................................ 113
5.4 Declaration of Conformity ........................................................................................ 113
5.5 FAQ .............................................................................................................................. 114
116
Index

Device Description

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
1 Device Description
1.1 Security Advice
·The device must be installed only by qualified personnel according to the following in-
stallation and operating instructions. The manufacturer does not accept responsibility
in case of improper use of the device and particularly any use of equipment that may
cause personal injury or material damage.
·The device contains no user-maintainable parts. All maintenance has to be performed
by factory trained service personnel.
·This device contains potentially hazardous voltages and should not be opened or dis-
assembled.
·The device can be connected only to 100 - 240 V AC (50 - 60 Hz) power supply sock-
ets.
·The used power cords, plugs and sockets have to be in good condition. Always con-
nect the device to properly grounded power sockets.
·To disconnect the appliance quickly and safely from the power supply, the outlet sup-
plying the appliance with power must be easily accessible.
·This equipment is designed for indoor use only. It must not be used in condensing or
excessively hot environments.
·Please also observe the other instructions in the instructions for proper handling of the
device.
·Because of safety and approval issues it is not allowed to modify the device without
our permission.
·The device is NOT a toy. It has to be used or stored out of range of children.
·Care about packaging material. Plastics has to be stored out of range of children.
Please recycle the packaging materials.
·In case of further questions, about installation, operation or usage of the device, which
are not clear after reading the manual, please do not hesitate to ask our support team.
·Please, never leave connected equipment unattended, that can cause damage.
·Only connect electrical devices that do not have a limited duty cycle. This means that
in the event of a fault, all connected electrical devices must be able to withstand
continuous activation without causing damage.
1.2 Content of Delivery
The package includes:
·Expert Power Control 8031/8035
·1 x Power Supply cable (IEC C19, max. 16 A)
·Quick Start Guide
1.3 Description
The Expert Power Control 8031/8035 can switch 8 load outputs (IEC C13, max. 10A),
that are fed from a mains connection (IEC C20, max. 16A) . The device has the following
features:

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
·Switching of 8load outputs.
·Energy measurement of the mains connection and measurement of voltage, current,
active power, reactive power, apparent power, frequency, phase angle and power
factor.
·2 energy counters, one counter counts continuously, the other counter can be reset
·Residual current measurement type A
·Additionally Bender Residual Current Monitor Type B (see Feature Matrix)
·Connection for 2 optional sensors for environmental monitoring (temperature, humidity
and air pressure)
·A four-digit 7-segment LED display (for current display or data of external sensors).
·Second four-digit 7-segment LED display (for Revision 2 model)
·Energy measurement and energy counter for each of the 8load outputs and measure-
ment of voltage, current, active power, reactive power, apparent power, frequency,
phase angle, power factor per output (see Feature Matrix).
·Separate overvoltage protection of the mains connection.
·Console commands via SSH, Telnet and serial interface
·SSH support with public key and passwords
·Individually parameterisable switch-on delay of all outputs
·Programmable timetables and turn-on/turn-off sequences
·Individually adjustable watchdog for each output, which switches depending on ac-
cessibility (network ping)
·Dual TCP/IP stack with IPv4 and IPv6 support (IPv6-ready)
·Control and monitoring of the device via Ethernet with an integrated web server with
SSL encryption (TLS 1.1, 1.2, 1.3)
·Control and configuration with CGI parameters and JSON messages via HTTP (REST
API)
·SNMP (v1, v2c and v3, traps)
·MQTT 3.1.1 Support
·Modbus TCP support
·Radius support
·Generation of messages (e-mail, syslog and SNMP traps) and switching of relays de-
pending on sensor measurement limits
·Firmware update during operation via Ethernet possible
·Encrypted e-mails (SSL, STARTTLS)
·Access protection through IP access control
·Low own consumption
·Developed and produced in Germany
Feature Matrix
Product
Ports
Energy Port
measurement
Bender RCMB
Connector
8031-1
8
8031-11
IEC
8031-2
8
8031-12
IEC-Lock
8031-3
8
8031-13
CEE 7-3
8031-4
8
8031-14
Type G (BS 1363 for GB)
8035-1
8
x
8035-11
IEC
8035-2
8
x
8035-12
IEC-Lock
8035-3
8
x
8035-13
CEE 7-3
8035-4
8
x
8035-14
Type G (BS 1363 for GB)

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
1.4 Installation
The Expert Power Control 8031/8035 comes in two variants. Once with the original dis-
play (revision 1).
1. 8 plain text displays (on/off) for the state of the outputs
2. LED indicator for Over-Voltage Protection (red - surge protection is inactive)
3. Status LED
4. Current power consumption (7-segment display)
In the Revision 2 model variant with new display
1. 2x 7-segment displays (partly with unit LEDs)
2. 8 plain text indicators (on/off) for the status of the outputs.
3. Status LED
4. LED indicator for Over-Voltage Protection (green - Over-Voltage protection active / red
- inactive)
5. Select button
6. Ok button
7. Ethernet connector (RJ45)

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
8. External sensor connectors (RJ45)
9. RS232 connector
Expert Power Control 8031/8035 - 1
10. Mains supply (IEC C20, max.16 A)
11. 8 x Load outputs (IEC C13, max. 16 A)
Expert Power Control 8031/8035 - 2
12. Mains supply (IEC C20, max.16 A)
13. 8 x Load outputs (IEC C13, max. 16 A, IEC-Lock)
Expert Power Control 8031/8035 - 3
14. Mains supply (IEC C20, max.16 A)
15. %OUTLET_CNT%> x Load outputs (CEE 7-3, max. 16 A)
Start-up the device
·Connect the power cord (IEC C19, max. 16A) to the mains supply. The cable connect-
ors are secured as regards their type against unintentional loosening. They must be
inserted up to the stop, otherwise there is no secure connection. The plug must not
wobble in the socket, or there is no tight connection.
·Plug the network cable into the Ethernet socket (RJ45).
·If required, setup a serial connection to the RS232 port.

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
·Insert the optional external sensors into the sensor connectors.
·Connect the consumers with the load outputs (IEC C13, max. 10A).
1.5 Overvoltage Protection
The device contains an overvoltage protection. The protection is based on input side
varistors with thermal fuse between phase (L) and neutral (N) to protect the internal elec-
tronics and power ports with failure detection (permanently triggered thermal fuse). The
state of the protection is indicated on the front panel by a flash.
·An invisible flash means that the protection is active, a red flash symbolizes that the
overvoltage protection fails. (Revision 1 device)
·An green flash means that the protection is active, a red flash symbolizes that the
overvoltage protection fails. (Revision 2 device)
In addition, the status of the overvoltage protection can be seen on the Webpage (HTTP)
and acquired with SNMP. Each surge protection module is designed that it can derive a
practical unlimited number of voltage pulses in normal installation environments. In an
environment with many energy rich surge pulses it can result in permanent loss of func-
tion due to aging of the overvoltage protection element.
Recovering of the overvoltage protection function can only be performed by the manu-
facturer of the device. In the normal case, the device will continue to work even after the
failure of the protective function.
A signaling via E-Mail, Syslog or SNMP trap occurs only once during operation, ex-
actly at the moment in which the protection fails. In addition, at the start up of the device
a message is generated, when the overvoltage protection is not active.
1.6 Technical Specifications
Interfaces
1 x Mains supply (IEC C20, max.16 A)
1 x Ethernet port (RJ45)
1 x Serial connector (D-SUB, RS232)
2 x RJ45 for external sensor
Load Outputs
8031-1 / 8035-1
8 x Load Outputs (IEC C13, max. 10 A)
Load Outputs
8031-2 / 8035-2
8 x Load Outputs (IEC C13 Lock, max. 10 A)
Load Outputs
8031-3 / 8035-3
8 x Load Outputs (CEE 7/3 type F, max. 16 A)
Load Outputs
8031-4 / 8035-4
8 x Load Outputs (type G, BS 1363, max. 13 A)
Network connectivity
10/100 MBit/s 10baseT Ethernet
Protocols
TCP/IP, HTTP/HTTPS, SNMP v1/v2c/v3,
SNMP traps, Syslog, E-Mail (SMTP)
Power Supply
internal power supply (100-240 V AC / -15% /
+10%, 50-60 hz)

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
Overvoltage Protection: 20mm / 250J varistor disk (300V AC)
·single peak current for 20/80us pulse: 10000 A
·max. clamping voltage 20/80us pulse, Ipk = 100 A: 775 V
Environment
·Operating temperature
·Storage temperature
·Humidity
0°C - 50 °C
-20°C - 70 °C
0% - 95% (non-condensing)
Case
powder coated, galvanized steel sheet
Measurements
19" (inches), 1 Rack Unit, (Depth 195 mm)
Weight
approx. 2.9 kg (8031)
approx. 3.0 kg (8035)
1.6.1 Electrical Measurement
typical fault tolerances for Ta=25°C, I=1Arms...16Arms, Un=90Vrms...265Vrms
Electrical Measurement Specification
Category
Range
Unit
Resolu-
tion
Inaccuracy
(typical)
Voltage
90-265
V
0.01
< 1%
Current
0 - 16
A
0.001
< 1.5%
Frequency
45-65
Hz
0.01
< 0.03%
Phase
-180 - +180
°
0.1
< 1%
Active power
0 - 4000
W
1
< 1.5%
Reactive power
-4000 - 4000
Var
1
< 1.5%
Apparent power
0 - 4000
VA
1
< 1.5%
Power factor
0 - 1
-
0.01
< 3%
Energy Counter
Active Energy
(total)
9.999.999,999
kWh
0.001
< 1.5%
Active Energy
(resettable)
9.999.999,999
kWh
0.001
< 1.5%
1.7 Sensor
Two external sensors can be connected to the Expert Power Control 8031/8035. The
following sensors are currently available

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
Product Name
7101
7104-1
7105-1
7106-1
Calibrated
Sensor
-
7104-2
7105-2
7106-2
Cable length
2m
2m
2m
2m
Connector
RJ45
RJ45
RJ45
RJ45
temperature range
-20°C to +80°C at
±2°C (maximum)
and ±1°C (typical)
-20°C to +80°C at
±2°C (maximum)
and ±1°C (typical)
-20°C to +80°C at
±2°C (maximum)
and ±1°C (typical)
-20°C to +80°C at
±2°C (maximum)
and ±1°C (typical)
air humidity range
(non-condensing)
-
-
0-100%, ±3%
(typical), 10-80%
±2% (typical)
0-100%, ±3%
(typical), 10-80%
±2% (typical)
air pressure range
(full)
-
-
-
± 1 hPa (typical)
at 300 ... 1100
hPa, 0 ... +40 °C
air pressure range
(ext)
-
-
-
± 1.7 hPa (typical)
at 300 ... 1100
hPa, -20 ... 0 °C
Protection
IP68
-
-
-

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Device Description
Product Name
7201
7202
Cable length
-
-
Connector
RJ45
RJ45
temperature range
-20°C to +80°C at ±2°C (max-
imum) and ±1°C (typical)
-20°C to +80°C at ±2°C (max-
imum) and ±1°C (typical)
air humidity range
(non-condensing)
-
0-100%, ±3% (typical)
The sensors are automatically detected after connect. This is indicated by the green
LED on the sensor port that is lit permanently. The sensor values are displayed at the
"Control Panel" web page:
A click on the link in the "Name" column opens the display of the Min and Max values.
The values in a column can be reset using the "Reset" button. The "Reset" button in the
name column deletes all stored Min and Max values.

Operating

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Operating
2 Operating
2.1 Operating the device directly
Port Switching
The current switching state of the output is indicated by the corresponding plain text dis-
plays (port LEDs). If the green "on" LED is lit, the port is switched on, if the red "off" LED
is lit, the output port is switched off. The buttons "Select" and "Ok" are located on the
device. If you press "select", you can select the following modes one after the other (in
the front panel configuration you can deactivate the modes "All on" or "All off").
1. All on (PALL in the display): All LEDs flash green. If you press the "Ok" button for
2.5 seconds, all ports are switched on.
2. All off (PALL in the display): All LEDs flash red. If you hold the "Ok" button for 2.5
seconds, all ports are switched off.
3. If you press "Select" again, the LED for the first output starts flashing, i.e. the output
is selected. Press "Select" again to select the next output. Pressing and holding the
"Ok" button for one second will toggle the state of the selected output.
If the ports are already "All on" or "All off", the corresponding mode is skipped.
Display Information
If no port is selected manually, repeatedly pressing the "ok" button will show the IP-ad-
dress and the values of the external sensors on the display.
Status-LED
The Status LED shows the different states of the device:
·red: The device is not connected to the Ethernet.
·orange: The device is connected to the Ethernet and waits for data from the DHCP
server.
·green: The device is connected to the Ethernet and the TCP/IP settings are allocated.
·periodic blinking: The device is in Bootloader mode.
2.2 Control Panel
Access the web interface: http://"IP-address" and log-in.
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Operating
The web page provides an overview of the switching state, energy measurement values,
as well as the external sensors, provided that they are connected. The number of ports
shown depends on the model. When a single port is clicked at the Expert Power Con-
trol 8031/8035, a panel with buttons to control a single port appear:
The Port icon is green when the relay is closed, or red in the open state. An additional
small clock icon indicates that a timer is active. Timer can be activated by delay, reset
or batch mode.
An activated Watchdog is represented by an eye icon. An "X" means, that the address
that should be observed, could not be resolved. Two circular arrows show a booting
status.
In addition to the panel, the Expert Power Control 8035 shows the measured values of
the selected port:

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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Operating
The ports can be switched manually with the "On" and "Off" buttons. If the port is turned
on, it can be turned off by pressing the "Reset" button, until after a delay it turns itself on
again. The delay time is determined by the parameter Reset Duration, which is de-
scribed in the chapter "Configuration - Power Ports ". The "Close" button dissolves
the panel again.
Batchmode
Each individual port can be set for a selectable period of time to the state "switch on" or
"switch off". After the selected time they are automatically switched to the second
preselected state.
Optionally the device can be switched via a Perl script or external tools like wget. More
information is available on our support wiki at www.gude.info/wiki.
2.3 Maintenance
The actual device generation with IPv6 and SSL allows all maintenance functions in the
web interface to be carried out on the Maintenance Page .
Maintenance in the web interface
The following functions are available from the maintenance web page:
·Firmware Update
·Change the SSL certificate
·Load and save the configuration
·Restart the device
·Factory Reset
·Jump into the Bootloader
·Delete the DNS cache
Upload Firmware, Certificate or Configuration
On the Maintenance Page , select the required file with "Browse .." in the sections
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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Operating
"Firmware Update", "SSL Certificate Upload" or "Config Import File Upload" and press
"Upload". The file is now transferred to the update area of the device and the contents
are checked. Only now, pressing the "Apply" button will permanently update the data, or
abort with "Cancel".
Only one upload function can be initiated with a reboot, eg. you cannot transmit firm-
ware and configuration at the same time.
If after a firmware update, the web page is not displayed correctly anymore, this may
be related to the interaction of Javascript with an outdated browser cache. If a Ctrl-F5
does not help, it is recommended that you manually delete the cache in the browser op-
tions. Alternatively, you can test start the browser in "private mode".
During a firmware update, old data formats are sometimes converted to new struc-
tures. If an older firmware is newly installed, the configuration data and the energy
meters may be lost! If the device then does not run correctly, please restore the factory
settings (e.g. from the Maintenance Page ).
Actions in Bootloader mode
If the web interface of the device is no longer accessible, the device can be put into
Bootloader mode (see chapter Bootloader activation ). The following functions can be
executed using the GBL_Conf.exe application:
·Set IPv4 address, net-mask and gateway
·Turn HTTP password on and off
·Turn IP-ACL on and off
·Factory Reset
·Allow jump from firmware to bootloader
·Restart the device
For devices with relays, entering or exiting the bootloader mode does not change
the state of the relays as long as the operating voltage is maintained.
The GBL_Conf.exe program is available free of charge on our website www.gude.info and
can also be found on the enclosed CD-ROM.
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Operating
Interface GBL_Conf
To check the network settings with GBL_Conf.exe, start the program and choose "All
Devices" in the "Search" menu. From the list select the appropriate device. The lower
part of the left half of the window now shows the current network settings of the device. If
the IP address is displayed with the default settings (192.168.0.2), either no DHCP
server is present on the network, or there could be no free IP address assigned to it.
·Activate the Bootloader Mode (see Chapter Bootloader Mode) and choose in menu
"Search" the item "Bootloader-Mode Devices only"
·Enter the desired settings in the edit window and save them with "Save Config".
·Deactivate the boot loader mode for the changes to take effect. Select again "All
Devices" in the "Search" menu of GBL_Conf.exe.
The new network configuration is now displayed.
Changing the configuration with gbl_conf.exe is explicitly only allowed in bootloader
mode!
Factory Reset
The device can be reset to the factory default via the web interface from the Maintenance
Page or from the Bootloader mode (see chapter Bootloader activation ). All TCP/IP
settings are reset in this operation.
If a unit is set to factory defaults, an uploaded certificate or updated firmware will be
preserved.
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Expert Power Control 8031/8035 © 2023 GUDE Systems GmbH
Operating
2.3.1 Maintenance Page
This section provides access to important functions such as Firmware Update or Restart
Device. It is advisable to set an HTTP password for this reason.
Firmware Update: Start a firmware update.
SSL Certificate Upload: Saves your own SSL certificate. See chapter "SSL " for the
generation of a certificate in the right format.
Config Import File Upload: Loads a new configuration from a text file. To apply the new
configuration, a "Restart Device" must be executed after the "Upload".
Config File Export: Saves the current configuration in a text file.
Saving the configuration should only be carried out in an SSL connection, since it
contains sensitive password information (even if it is encrypted or hashed).
Restart Device: Restarts the device without changing the status of the relays.
Some functions such as a firmware update or changing of the IP-address and HTTP
settings require a restart of the device. A jump to the boot loader or a restart of the
device lead by no means to a change of the relay states.
Restore Fab Settings and Restart Device: Performs a restart and resets the device to
factory default .
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