Gude systems Expert power control 8031 series User manual

Expert Power Control 8031 Series

Expert Power Control 8035 Series

Manual

Manual Ver. 1.3.0

from Firmware Ver. 1.3

Table of contents

1. Device Description 5

1.1 Security Advice .............................................................................................................. 6

1.2 Content of Delivery ........................................................................................................ 6

1.3 Description ..................................................................................................................... 6

1.4 Installation ...................................................................................................................... 8

1.5 Overvoltage Protection ............................................................................................... 10

1.6 Technical Specifications .............................................................................................. 10

1.6.1 Electrical Measurement ......................................................................................... 11

1.7 Sensor ........................................................................................................................... 11

2. Operating 14

2.1 Operating the device directly ..................................................................................... 15

2.2 Control Panel ................................................................................................................ 15

2.3 Maintenance ................................................................................................................ 17

2.3.1 Maintenance Page ................................................................................................. 20

2.3.2 Configuration Management ................................................................................... 21

2.3.3 Bootloader Activation ............................................................................................. 22

3. Configuration 25

3.1 Power Ports .................................................................................................................. 26

3.1.1 Watchdog ............................................................................................................... 27

3.2 Ethernet ........................................................................................................................ 29

3.2.1 IP Address ............................................................................................................... 29

3.2.2 IP ACL ..................................................................................................................... 31

3.2.3 HTTP ....................................................................................................................... 32

3.3 Protocols ....................................................................................................................... 33

3.3.1 Console ................................................................................................................... 33

3.3.2 Syslog ..................................................................................................................... 35

3.3.3 SNMP ...................................................................................................................... 36

3.3.4 Radius ..................................................................................................................... 38

3.3.5 Modbus TCP ........................................................................................................... 39

3.3.6 MQTT ...................................................................................................................... 40

3.4 Clock .............................................................................................................................. 41

3.4.1 NTP ......................................................................................................................... 41

3.4.2 Timer ...................................................................................................................... 42

3.4.3 Timer Configuration ............................................................................................... 42

3.5 Sensors .......................................................................................................................... 49

3.5.1 Port Switching ......................................................................................................... 50

3.6 E-Mail ............................................................................................................................ 51

3.7 Front Panel ................................................................................................................... 52

Table of contents

4. Specifications 53

4.1 Automated Access ....................................................................................................... 54

4.2 Messages ....................................................................................................................... 54

4.3 IP ACL ............................................................................................................................ 56

4.4 IPv6 ................................................................................................................................ 57

4.5 Radius ............................................................................................................................ 58

4.6 SNMP ............................................................................................................................ 58

4.6.1 Device MIB 8031 .................................................................................................... 61

4.6.2 Device MIB 8035 .................................................................................................... 63

4.7 SSL ................................................................................................................................. 66

4.8 Console .......................................................................................................................... 68

4.8.1 SSH .......................................................................................................................... 72

4.8.2 Console Cmd 8031 ................................................................................................. 74

4.8.3 Console Cmd 8035 ................................................................................................. 85

4.8.4 Serial Console ......................................................................................................... 98

4.9 Modbus TCP .................................................................................................................. 99

4.9.1 Sensor Tables ....................................................................................................... 105

4.10 MQTT ........................................................................................................................... 107

4.10.1 Example HiveMQ .................................................................................................. 109

5. Support 111

5.1 Data Security .............................................................................................................. 112

5.2 HTTP Performance ..................................................................................................... 112

5.3 Contact ........................................................................................................................ 113

5.4 Declaration of Conformity ........................................................................................ 113

5.5 FAQ .............................................................................................................................. 114

116

Index

Device Description

1 Device Description

1.1 Security Advice

·The device must be installed only by qualified personnel according to the following in-

stallation and operating instructions. The manufacturer does not accept responsibility

in case of improper use of the device and particularly any use of equipment that may

cause personal injury or material damage.

·The device contains no user-maintainable parts. All maintenance has to be performed

by factory trained service personnel.

·This device contains potentially hazardous voltages and should not be opened or dis-

assembled.

·The device can be connected only to 100 - 240 V AC (50 - 60 Hz) power supply sock-

ets.

·The used power cords, plugs and sockets have to be in good condition. Always con-

nect the device to properly grounded power sockets.

·To disconnect the appliance quickly and safely from the power supply, the outlet sup-

plying the appliance with power must be easily accessible.

·This equipment is designed for indoor use only. It must not be used in condensing or

excessively hot environments.

·Please also observe the other instructions in the instructions for proper handling of the

device.

·Because of safety and approval issues it is not allowed to modify the device without

our permission.

·The device is NOT a toy. It has to be used or stored out of range of children.

·Care about packaging material. Plastics has to be stored out of range of children.

Please recycle the packaging materials.

·In case of further questions, about installation, operation or usage of the device, which

are not clear after reading the manual, please do not hesitate to ask our support team.

·Please, never leave connected equipment unattended, that can cause damage.

·Only connect electrical devices that do not have a limited duty cycle. This means that

in the event of a fault, all connected electrical devices must be able to withstand

continuous activation without causing damage.

1.2 Content of Delivery

The package includes:

·Expert Power Control 8031/8035

·1 x Power Supply cable (IEC C19, max. 16 A)

·Quick Start Guide

1.3 Description

The Expert Power Control 8031/8035 can switch 8 load outputs (IEC C13, max. 10A),

that are fed from a mains connection (IEC C20, max. 16A) . The device has the following

features:

Device Description

·Switching of 8load outputs.

·Energy measurement of the mains connection and measurement of voltage, current,

active power, reactive power, apparent power, frequency, phase angle and power

factor.

·2 energy counters, one counter counts continuously, the other counter can be reset

·Residual current measurement type A

·Additionally Bender Residual Current Monitor Type B (see Feature Matrix)

·Connection for 2 optional sensors for environmental monitoring (temperature, humidity

and air pressure)

·A four-digit 7-segment LED display (for current display or data of external sensors).

·Second four-digit 7-segment LED display (for Revision 2 model)

·Energy measurement and energy counter for each of the 8load outputs and measure-

ment of voltage, current, active power, reactive power, apparent power, frequency,

phase angle, power factor per output (see Feature Matrix).

·Separate overvoltage protection of the mains connection.

·Console commands via SSH, Telnet and serial interface

·SSH support with public key and passwords

·Individually parameterisable switch-on delay of all outputs

·Programmable timetables and turn-on/turn-off sequences

·Individually adjustable watchdog for each output, which switches depending on ac-

cessibility (network ping)

·Dual TCP/IP stack with IPv4 and IPv6 support (IPv6-ready)

·Control and monitoring of the device via Ethernet with an integrated web server with

SSL encryption (TLS 1.1, 1.2, 1.3)

·Control and configuration with CGI parameters and JSON messages via HTTP (REST

API)

·SNMP (v1, v2c and v3, traps)

·MQTT 3.1.1 Support

·Modbus TCP support

·Radius support

·Generation of messages (e-mail, syslog and SNMP traps) and switching of relays de-

pending on sensor measurement limits

·Firmware update during operation via Ethernet possible

·Encrypted e-mails (SSL, STARTTLS)

·Access protection through IP access control

·Low own consumption

·Developed and produced in Germany

Feature Matrix

Product

Ports

Energy Port

measurement

Bender RCMB

Connector

8031-1

8031-11

IEC

8031-2

8031-12

IEC-Lock

8031-3

8031-13

CEE 7-3

8031-4

8031-14

Type G (BS 1363 for GB)

8035-1

8035-11

IEC

8035-2

8035-12

IEC-Lock

8035-3

8035-13

CEE 7-3

8035-4

8035-14

Type G (BS 1363 for GB)

Device Description

1.4 Installation

The Expert Power Control 8031/8035 comes in two variants. Once with the original dis-

play (revision 1).

1. 8 plain text displays (on/off) for the state of the outputs

2. LED indicator for Over-Voltage Protection (red - surge protection is inactive)

3. Status LED

4. Current power consumption (7-segment display)

In the Revision 2 model variant with new display

1. 2x 7-segment displays (partly with unit LEDs)

2. 8 plain text indicators (on/off) for the status of the outputs.

3. Status LED

4. LED indicator for Over-Voltage Protection (green - Over-Voltage protection active / red

- inactive)

5. Select button

6. Ok button

7. Ethernet connector (RJ45)

Device Description

8. External sensor connectors (RJ45)

9. RS232 connector

Expert Power Control 8031/8035 - 1

10. Mains supply (IEC C20, max.16 A)

11. 8 x Load outputs (IEC C13, max. 16 A)

Expert Power Control 8031/8035 - 2

12. Mains supply (IEC C20, max.16 A)

13. 8 x Load outputs (IEC C13, max. 16 A, IEC-Lock)

Expert Power Control 8031/8035 - 3

14. Mains supply (IEC C20, max.16 A)

15. %OUTLET_CNT%> x Load outputs (CEE 7-3, max. 16 A)

Start-up the device

·Connect the power cord (IEC C19, max. 16A) to the mains supply. The cable connect-

ors are secured as regards their type against unintentional loosening. They must be

inserted up to the stop, otherwise there is no secure connection. The plug must not

wobble in the socket, or there is no tight connection.

·Plug the network cable into the Ethernet socket (RJ45).

·If required, setup a serial connection to the RS232 port.

Device Description

·Insert the optional external sensors into the sensor connectors.

·Connect the consumers with the load outputs (IEC C13, max. 10A).

1.5 Overvoltage Protection

The device contains an overvoltage protection. The protection is based on input side

varistors with thermal fuse between phase (L) and neutral (N) to protect the internal elec-

tronics and power ports with failure detection (permanently triggered thermal fuse). The

state of the protection is indicated on the front panel by a flash.

·An invisible flash means that the protection is active, a red flash symbolizes that the

overvoltage protection fails. (Revision 1 device)

·An green flash means that the protection is active, a red flash symbolizes that the

overvoltage protection fails. (Revision 2 device)

In addition, the status of the overvoltage protection can be seen on the Webpage (HTTP)

and acquired with SNMP. Each surge protection module is designed that it can derive a

practical unlimited number of voltage pulses in normal installation environments. In an

environment with many energy rich surge pulses it can result in permanent loss of func-

tion due to aging of the overvoltage protection element.

Recovering of the overvoltage protection function can only be performed by the manu-

facturer of the device. In the normal case, the device will continue to work even after the

failure of the protective function.

A signaling via E-Mail, Syslog or SNMP trap occurs only once during operation, ex-

actly at the moment in which the protection fails. In addition, at the start up of the device

a message is generated, when the overvoltage protection is not active.

1.6 Technical Specifications

Interfaces

1 x Mains supply (IEC C20, max.16 A)

1 x Ethernet port (RJ45)

1 x Serial connector (D-SUB, RS232)

2 x RJ45 for external sensor

Load Outputs

8031-1 / 8035-1

8 x Load Outputs (IEC C13, max. 10 A)

Load Outputs

8031-2 / 8035-2

8 x Load Outputs (IEC C13 Lock, max. 10 A)

Load Outputs

8031-3 / 8035-3

8 x Load Outputs (CEE 7/3 type F, max. 16 A)

Load Outputs

8031-4 / 8035-4

8 x Load Outputs (type G, BS 1363, max. 13 A)

Network connectivity

10/100 MBit/s 10baseT Ethernet

Protocols

TCP/IP, HTTP/HTTPS, SNMP v1/v2c/v3,

SNMP traps, Syslog, E-Mail (SMTP)

Power Supply

internal power supply (100-240 V AC / -15% /

+10%, 50-60 hz)

Device Description

Overvoltage Protection: 20mm / 250J varistor disk (300V AC)

·single peak current for 20/80us pulse: 10000 A

·max. clamping voltage 20/80us pulse, Ipk = 100 A: 775 V

Environment

·Operating temperature

·Storage temperature

·Humidity

0°C - 50 °C

-20°C - 70 °C

0% - 95% (non-condensing)

Case

powder coated, galvanized steel sheet

Measurements

19" (inches), 1 Rack Unit, (Depth 195 mm)

Weight

approx. 2.9 kg (8031)

approx. 3.0 kg (8035)

1.6.1 Electrical Measurement

typical fault tolerances for Ta=25°C, I=1Arms...16Arms, Un=90Vrms...265Vrms

Electrical Measurement Specification

Category

Range

Unit

Resolu-

tion

Inaccuracy

(typical)

Voltage

90-265

0.01

< 1%

Current

0 - 16

0.001

< 1.5%

Frequency

45-65

0.01

< 0.03%

Phase

-180 - +180

0.1

< 1%

Active power

0 - 4000

< 1.5%

Reactive power

-4000 - 4000

Var

< 1.5%

Apparent power

0 - 4000

< 1.5%

Power factor

0 - 1

0.01

< 3%

Energy Counter

Active Energy

(total)

9.999.999,999

kWh

0.001

< 1.5%

Active Energy

(resettable)

9.999.999,999

kWh

0.001

< 1.5%

1.7 Sensor

Two external sensors can be connected to the Expert Power Control 8031/8035. The

following sensors are currently available

Device Description

Product Name

7101

7104-1

7105-1

7106-1

Calibrated

Sensor

7104-2

7105-2

7106-2

Cable length

Connector

RJ45

temperature range

-20°C to +80°C at

±2°C (maximum)

and ±1°C (typical)

-20°C to +80°C at

±2°C (maximum)

and ±1°C (typical)

-20°C to +80°C at

±2°C (maximum)

and ±1°C (typical)

-20°C to +80°C at

±2°C (maximum)

and ±1°C (typical)

air humidity range

(non-condensing)

0-100%, ±3%

(typical), 10-80%

±2% (typical)

0-100%, ±3%

(typical), 10-80%

±2% (typical)

air pressure range

(full)

± 1 hPa (typical)

at 300 ... 1100

hPa, 0 ... +40 °C

air pressure range

(ext)

± 1.7 hPa (typical)

at 300 ... 1100

hPa, -20 ... 0 °C

Protection

IP68

Device Description

Product Name

7201

7202

Cable length

Connector

RJ45

temperature range

-20°C to +80°C at ±2°C (max-

imum) and ±1°C (typical)

-20°C to +80°C at ±2°C (max-

imum) and ±1°C (typical)

air humidity range

(non-condensing)

0-100%, ±3% (typical)

The sensors are automatically detected after connect. This is indicated by the green

LED on the sensor port that is lit permanently. The sensor values are displayed at the

"Control Panel" web page:

A click on the link in the "Name" column opens the display of the Min and Max values.

The values in a column can be reset using the "Reset" button. The "Reset" button in the

name column deletes all stored Min and Max values.

Operating

2 Operating

2.1 Operating the device directly

Port Switching

The current switching state of the output is indicated by the corresponding plain text dis-

plays (port LEDs). If the green "on" LED is lit, the port is switched on, if the red "off" LED

is lit, the output port is switched off. The buttons "Select" and "Ok" are located on the

device. If you press "select", you can select the following modes one after the other (in

the front panel configuration you can deactivate the modes "All on" or "All off").

1. All on (PALL in the display): All LEDs flash green. If you press the "Ok" button for

2.5 seconds, all ports are switched on.

2. All off (PALL in the display): All LEDs flash red. If you hold the "Ok" button for 2.5

seconds, all ports are switched off.

3. If you press "Select" again, the LED for the first output starts flashing, i.e. the output

is selected. Press "Select" again to select the next output. Pressing and holding the

"Ok" button for one second will toggle the state of the selected output.

If the ports are already "All on" or "All off", the corresponding mode is skipped.

Display Information

If no port is selected manually, repeatedly pressing the "ok" button will show the IP-ad-

dress and the values of the external sensors on the display.

Status-LED

The Status LED shows the different states of the device:

·red: The device is not connected to the Ethernet.

·orange: The device is connected to the Ethernet and waits for data from the DHCP

server.

·green: The device is connected to the Ethernet and the TCP/IP settings are allocated.

·periodic blinking: The device is in Bootloader mode.

2.2 Control Panel

Access the web interface: http://"IP-address" and log-in.

Operating

The web page provides an overview of the switching state, energy measurement values,

as well as the external sensors, provided that they are connected. The number of ports

shown depends on the model. When a single port is clicked at the Expert Power Con-

trol 8031/8035, a panel with buttons to control a single port appear:

The Port icon is green when the relay is closed, or red in the open state. An additional

small clock icon indicates that a timer is active. Timer can be activated by delay, reset

or batch mode.

An activated Watchdog is represented by an eye icon. An "X" means, that the address

that should be observed, could not be resolved. Two circular arrows show a booting

status.

In addition to the panel, the Expert Power Control 8035 shows the measured values of

the selected port:

Operating

The ports can be switched manually with the "On" and "Off" buttons. If the port is turned

on, it can be turned off by pressing the "Reset" button, until after a delay it turns itself on

again. The delay time is determined by the parameter Reset Duration, which is de-

scribed in the chapter "Configuration - Power Ports ". The "Close" button dissolves

the panel again.

Batchmode

Each individual port can be set for a selectable period of time to the state "switch on" or

"switch off". After the selected time they are automatically switched to the second

preselected state.

Optionally the device can be switched via a Perl script or external tools like wget. More

information is available on our support wiki at www.gude.info/wiki.

2.3 Maintenance

The actual device generation with IPv6 and SSL allows all maintenance functions in the

web interface to be carried out on the Maintenance Page .

Maintenance in the web interface

The following functions are available from the maintenance web page:

·Firmware Update

·Change the SSL certificate

·Load and save the configuration

·Restart the device

·Factory Reset

·Jump into the Bootloader

·Delete the DNS cache

Upload Firmware, Certificate or Configuration

On the Maintenance Page , select the required file with "Browse .." in the sections

Operating

"Firmware Update", "SSL Certificate Upload" or "Config Import File Upload" and press

"Upload". The file is now transferred to the update area of the device and the contents

are checked. Only now, pressing the "Apply" button will permanently update the data, or

abort with "Cancel".

Only one upload function can be initiated with a reboot, eg. you cannot transmit firm-

ware and configuration at the same time.

If after a firmware update, the web page is not displayed correctly anymore, this may

be related to the interaction of Javascript with an outdated browser cache. If a Ctrl-F5

does not help, it is recommended that you manually delete the cache in the browser op-

tions. Alternatively, you can test start the browser in "private mode".

During a firmware update, old data formats are sometimes converted to new struc-

tures. If an older firmware is newly installed, the configuration data and the energy

meters may be lost! If the device then does not run correctly, please restore the factory

settings (e.g. from the Maintenance Page ).

Actions in Bootloader mode

If the web interface of the device is no longer accessible, the device can be put into

Bootloader mode (see chapter Bootloader activation ). The following functions can be

executed using the GBL_Conf.exe application:

·Set IPv4 address, net-mask and gateway

·Turn HTTP password on and off

·Turn IP-ACL on and off

·Factory Reset

·Allow jump from firmware to bootloader

·Restart the device

For devices with relays, entering or exiting the bootloader mode does not change

the state of the relays as long as the operating voltage is maintained.

The GBL_Conf.exe program is available free of charge on our website www.gude.info and

can also be found on the enclosed CD-ROM.

Operating

Interface GBL_Conf

To check the network settings with GBL_Conf.exe, start the program and choose "All

Devices" in the "Search" menu. From the list select the appropriate device. The lower

part of the left half of the window now shows the current network settings of the device. If

the IP address is displayed with the default settings (192.168.0.2), either no DHCP

server is present on the network, or there could be no free IP address assigned to it.

·Activate the Bootloader Mode (see Chapter Bootloader Mode) and choose in menu

"Search" the item "Bootloader-Mode Devices only"

·Enter the desired settings in the edit window and save them with "Save Config".

·Deactivate the boot loader mode for the changes to take effect. Select again "All

Devices" in the "Search" menu of GBL_Conf.exe.

The new network configuration is now displayed.

Changing the configuration with gbl_conf.exe is explicitly only allowed in bootloader

mode!

Factory Reset

The device can be reset to the factory default via the web interface from the Maintenance

Page or from the Bootloader mode (see chapter Bootloader activation ). All TCP/IP

settings are reset in this operation.

If a unit is set to factory defaults, an uploaded certificate or updated firmware will be

preserved.

20 22

Operating

2.3.1 Maintenance Page

This section provides access to important functions such as Firmware Update or Restart

Device. It is advisable to set an HTTP password for this reason.

Firmware Update: Start a firmware update.

SSL Certificate Upload: Saves your own SSL certificate. See chapter "SSL " for the

generation of a certificate in the right format.

Config Import File Upload: Loads a new configuration from a text file. To apply the new

configuration, a "Restart Device" must be executed after the "Upload".

Config File Export: Saves the current configuration in a text file.

Saving the configuration should only be carried out in an SSL connection, since it

contains sensitive password information (even if it is encrypted or hashed).

Restart Device: Restarts the device without changing the status of the relays.

Some functions such as a firmware update or changing of the IP-address and HTTP

settings require a restart of the device. A jump to the boot loader or a restart of the

device lead by no means to a change of the relay states.

Restore Fab Settings and Restart Device: Performs a restart and resets the device to

factory default .

This manual suits for next models

Table of contents

Popular Controllers manuals by other brands

Pololu

Pololu Mini Maestro Series Getting started

MFJ

MFJ MFJ-1924 instruction manual

Marathon Electric

Marathon Electric DVR 2000E+ Installation, operation and maintenance manual

Vera

Vera veraplus user manual

JT Communications

JT Communications TuneMatic owner's manual

Ocean Matrix

Ocean Matrix OMX-07HMHM0006 Operation manual

Jung

Jung PUMA Supplementary sheet

hager

hager XEVS000 Replacement manual

Owon

Owon AC201-A quick start guide

Aeotec

Aeotec WallSwipe user guide

Hanna Instruments

Hanna Instruments HI 9910 instruction manual

LU-VE

LU-VE CBG 30AV instructions

Oki

Oki MSM9225B user manual

ADDER

ADDER CCS-XB quick start

Lovato

Lovato DCRL8 installation manual

nekos

nekos SKY 650 Manual for installation and user manual

BEKA

BEKA BA550 Series manual

Salus

Salus PC16F quick start guide

GUDE Systems Expert Power Control 8031 Series User manual

Popular Controllers manuals by other brands