Haier BD-519GB User manual

Order No. Ref0902S003V0
200◎8(HAIER ELECTRICALAPPLIANCES COR. LTD)
Allrightreserved.Unauthorizedcopyinganddistributionisaviolationoflaw。
Chest Freezer
SERVICE MANUAL
MODEL:BD-519GB
Haier Group
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It
dose not contain warnings and cautions to advice non-technical individuals of potential dangers in attempting to service a product.
Product powered by electricity should by serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
WARNING

SERVICE MANUAL
Model: BD-519GB
2
Issue 2009-02-03
Rev. Ref0902S003V0
Contents
Table of Contents ·········································································································· 2
1. General Information································································································ 3
1-1. General guideline ····························································································· 3
1-2. Insurance Test·································································································· 3
1-3. How to read this Service Manual······································································ 4
2. Product Feature·········································································································
2-1. Specifications··································································································· 5
2-2. External views·································································································· 6
3. Installation, adjustments and maintenance··················································· 7
3-1. Installation········································································································ 7
3-2. Defrosting and draining···················································································· 7
3-3. Cleaning your freezer······················································································· 8
4. Disassembly············································································································ 9
4-1. Door assembly (Door, hinge, hinge cover)······················································· 9
4-2. Compartment Grill assembly············································································ 9
4-3. Control panel assembly (Panel, cover board, knob, indicator light)················ 10
4-4. Thermostat assembly······················································································ 10
5. Control and display system··················································································· 11
5-1. Control and display panel ··············································································· 11
5-2. Starting the Freezer························································································ 11
6. System flow principle····························································································· 12
6-1. Refrigeration flow chart··················································································· 12
6-2. Refrigeration flow scenograph········································································ 13
7. Circuit diagram········································································································ 14
7-1. Brief principle diagram ···················································································· 14
8. Trouble shooting····································································································· 15
8-1. Normal phenomena························································································· 15
8-2. Abnormal phenomena····················································································· 17
8-2-1. Compressor doesn’t start ····································································· 17
8-2-2. Poor cooling·························································································· 18

SERVICE MANUAL
Model: BD-519GB
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Rev. Ref0902S003V0
Chapter 1 General Information
1-1. General Guidelines
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit. After servicing, see to it that all the protective
devices such as insulation barriers, insulation papers shields are properly installed. After servicing,
make the following leakage current checks to prevent the customer from being exposed to shock
hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatic Sensitive
1-2. Insurance Test
1. Check if there is any leak of current.
2. Cut out the power supply before the repair to avoid an electrical shock hazard.
3. In the case of a live-line test, insulating gloves should be worn to avoid potential electrical
shock.
4. Confirm the rated current, voltage and capacity before testing with any kinds of instruments.
5. Watch if the upper door is open when you check something at a lower position.
6. Take out every part in the cabinet before moving the machine, especially things like panels
(e.g. glass shelf).
7. Please wear intact cotton gloves when repair any parts of the evaporator, so that scratches
by the sharp fins can be avoided.
8. If there is a breakdown with the refrigeration system, please surrender the machine to the
service center, else the leaked refrigerant may pollute the atmosphere.
9. The refrigerator use AC of 220V with a frequency of 50Hz.
10. A big fluctuation of voltage (exceed the range 187～242V) may cause a start failure of the
refrigerator, a burn-out of the control panel and compressor, or an abnormal sound from the
compressor in operation.
11. Take care not to damage the supply line. Don’t yank at the line; pull the plug out gently from
the receptacle. Don’t press the line under the cabinet or step on it. Take care not to roll on or
damage the supply line when moves the machine from the wall.
12. In the case of leakage of inflammable gases like carbon monoxide, open the door and
windows. Don’t pull out or insert the plugs of the appliance.
13. Don’t touch the refrigeration surface of the freezing compartment when the refrigerator is in
operation, especially when your hand is wet, else you may be glued to the surface.
14. Pull out the plug of power supply during clearance or power outage. Wait at least five
minutes to resume the power supply in order to prevent damage to the compressor caused by

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continuous restart.
Photo used in this manual
The illustration and photos used in this Manual may not base on the final design of products, which
may differ from your products in some way.
1-3. How to read this Service Manual
1-3-1. Using Icons
The meaning of each icon is described in the table below:
Note:
A “note” provides information that is not indispensable.
Caution:
A “caution” is used when there is danger that the reader, through incorrect manipulation, may
damage equipment, loose data, get an unexpected result or has to restart (part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides to find additional information on a specific topic.

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Chapter 2 Product Feature
2-1. SPECIFICATIONS
Superfast freeze function.
Adjustable temperature control with power indicator.
High pressure and microbiological foam filled door for energy
conservation.
Convenient water drain.
Hi-temp indicator.
External controls.
Type Model BD-519GB
Commercial brand Haier-Thermocool
Product description Chest Freezer
Type of appliance (FS=free standing / BI= built-in) FS
Climate class (N=16-32℃ST=16-38℃T=18-43℃) T
Key features
Gross capacity L 519
Total net capacity L 519
Energy consumption/year kWh/year 494
Defrosting (Manual-Automatic) Manual
Kind of coolant (R134a/R600a) R600a
Foaming components (R141b/C-P) C-P
Technical data
Voltage / frequency V/Hz 220~ / 50
Input power / currency W /A 170/1.6
Length of cable / incl. plug cm 150/155
Temperature range (from>to) °C ≤-18
Cooling system: (K=Compressor / A=Absorption) K
Maximum noise level dB(A) 55
Aesthetics
Door round edges
Chest round edges
Colours: white
Cabinet white
Top white
Door frame white
Control panel / Handle (w/b/g/s) ●/●
Equipment & accessories
Product classification (Super eco/Eco/Standard) Standard
Lid (Number/Handle/Lock) 1/●/●

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Type of lid (Hinge/Counter balanced/Sliding) Hinge(metal )
Inside walls (Stainless steel/Aluminum/Synthetic mat.) Aluminum
Insulation Lidthickness mm 70
Wallsthickness mm 60
Basketsnumber n° 2 (metal)
Defrostdrain ●
Interior light ●
Adjustable thermostat ●
Fastfreezelamp (yellow) ●
Onlight (green) ●
Breakdown light (red) ●
Fast freeze switch ●
Product net dimensions
Unitdimensions (H/W/D) mm 1650/745/845
Net weight kg 76
Packing dimensions & load ability
Packingdimensions (H/W/D) mm 1710/775/895
Gross weight kg 86
40 ' High cube container load pcs 62
Service
User instruction (languages) ENGLISH
2-2. External views
Handle
Lid
Control
panel

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Chapter 3 Installation, adjustments and maintenance
3-1. Installation
The freezer should be conveniently located for day-to-day use in a dry well-ventilated room.
Do not install the freezer where the temperature will go below 0°F or above 110°F, because it
will not maintain proper temperatures.
Be sure to install the freezer on a floor strong enough to support it when it is fully loaded.
The freezer must be solidly positioned on the floor if it is to function at its best. Shims may be
used to accomplish this wherever the floor is too uneven. If the place selected for the freezer is
damp or moist, place 2 X 4 s (51 mm X 102 mm) under its entire length to assure adequate
support.
3-2 Defrosting and Draining
In most climates, defrosting will be necessary only about twice a year.
To have the freezer operate most efficiently, do not permit more than 1/2” (13 mm) of frost to
accumulate on the shelves.
To remove frost, scrape with a plastic or wood spatula or scraper.
Do not use an ice pick or sharp-edged instrument as it may damage or scratch the freezer.
Do not use any electrical device in defrosting your freezer.
For Complete Defrosting
1. Turn the temperature control to the OFF position and unplug the freezer.
2. Remove all food and place it in corrugated boxes, insulated bags, picnic coolers, etc. Use
towels and newspapers for insulation as needed.
3. With the door/lid open, use pans of hot water to speed loosening of frost. Remove large
pieces before they melt.
Chest models have a defrost water drain at the front.
4. Sponge excess water from the bottom of the freezer as it collects to prevent over flowing.
5. After defrosting, clean the inside of the freezer.
6. Replace the drain plug inside the cabinet and the cap on the defrost drain. Fold over and
dry the gasket on the hinge side of the lid.
7. Plug in the freezer. Return the temperature control to its previous position and return food
to the freezer.
Water may drip from the back flange of the lid cover during defrosting. This is normal.
Ice builds up in the lid insulation when the lid is open for adding or removing food, and melts
during the defrosting operation.

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3-3 Cleaning the Freezer
Outside. Protect the paint finish. The finish on the outside of the freezer is a high quality
baked-on paint finish. With proper care, it will stay new-looking and rust-free for years. Apply a
coat of appliance polish wax when the freezer is new and then at least twice a year. Appliance
polish wax also works well to remove tape residue from freezer surfaces.
Keep the finish clean. Wipe with a clean cloth lightly dampened with appliance polish wax
or mild liquid dishwashing detergent. Dry and polish with a clean, soft cloth. Do not wipe the
freezer with a soiled dishwashing cloth or wet towel. Do not use scouring pads, powdered
cleaners, bleach, or cleaners containing bleach.
Inside. Clean the inside of the freezer at least once a year. We recommend that the freezer
be unplugged before cleaning. If this is not practical, wring excess moisture out of sponge or cloth
when cleaning in the vicinity of switches, lights or controls.
Use warm water and baking soda solution-about a tablespoon of baking soda to a quart of
water. Rinse thoroughly with water and wipe dry. Do not use cleaning powders or other abrasive
cleaners.
An open box of baking soda in the freezer will absorb stale freezer odors. Change the box
ever y three months.
Care should be taken in moving the freezer away from the wall. All types of floor
coverings can be damaged particularly cushioned coverings and those with embossed surfaces.

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Chapter 4 Disassembly
4-1. Door assembly (Door, hinge, hinge cover)
Disassemble the hinge assembly and the hinge cover: the hinge cover, take away the cover, then
screw off the eight screws on the bottom hinge, so the whole hinge could be moved.
4-2. Compartment Grill assembly
Unscrew the two screw of grill, you can take away the grill.

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4-3. Control panel assembly (Panel, cover board, knob, indicator light)
Unscrew the compartment grill (refer 4-2), push the panel claw gently with your finger or tools,
at the same time pull panel outside then take it away.
Take away the knob with a sharp-edged tool.
Press the cover board and take it away.
Press two claws on indicator light side and push it from back to front.
4-4. Thermostat assembly
First take off the knob (refer 4-3), Use turnbuckle spanner or acutilingual plier, unscrew the
turnbuckle, then thermostat can be moved from back of panel.
Note: When assembly thermostat you should placed thermostat in originally direction.

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Chapter 5 Control and display system
5-1. Control panel
Freezing temperature selection is made by setting the control from min to max (coldest).
If you want colder or warmer temperatures, adjust the control one step at a time.
Allow several hours after each one-step adjustment for the freezer temperature to
stabilize.
5-2. Starting the Freezer
1. Clean the inside of the freezer with a mild solution of baking soda and water
2. Connect cord to power outlet.
3. Make sure the temperature control is set at 4.
4. Allow freezer to operate for at least four hours before placing food inside.

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Chapter 6 System flow principle
6-1. Refrigeration flow chart
The refrigeration system of direct cooling single-system cooler belongs to the category of a
single-temperature and single-control refrigerating system with one evaporators and is controlled by
a single temperature control.

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6-2. Refrigeration flow scenograph

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Chapter 7 Circuit diagram
7-1. Brief principle diagram

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Chapter 8 Trouble shooting
8-1. Normal phenomena
Problem Possible Causes What To Do
Freezer does not
operate or
Power-On Light is
not on
Temperature control in OFF
or Min or 0 position. Move the control to a temperature setting.
Freezer is unplugged. Push the plug completely into the outlet.
The fuse is blown/circuit
breaker is tripped. Replace fuse or reset the breaker
Freezer
starts/stops too
frequently
Door/lid left open. Check to see if package is holding door/lid
open.
Too frequent or too long to
door/lid openings.
Temperature control set too
cold. See About the operation of your freezer
Freezer operates
too long
Door/lid left open. Check to see if package is holding door/lid
open.
Too frequent or too long
door/lid openings.
Temperature control set too
cold. See About the operation of your freezer
Inadequate air circulation
space around cabinet. See Preparing to install the freezer
Fast Freeze switch is in the
ON position (on some
models)
See About the operation of your freezer
Noisy operation
or cabinet vibrates
Floor may be weak, causing
freezer to vibrate when
compressor is on.
Placing 2 X 4s (51 mm X 102 mm) under
the length of the freezer will help support it
and may reduce vibration.
Cabinet is not positioned
solidly on floor See Preparing to install the freezer Or use shims for uneven floor
Freezer
temperature too
warm
Door/lid left open. Check to see if package is holding door/lid
open.
Too frequent or too long
door/lid openings.
Foods defrosting Temperature control OFF or Min or 0 positions. Move the control to a temperature setting.

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Freezer is unplugged. Push the plug completely into the outlet.
The fuse is blown/circuit
breaker is tripped. Replace fuse or reset the breaker
Door/lid left open. Check to see if package is holding door/lid
open.
Too frequent or too long
door/lid openings.
Freezer
temperature too
cold
Temperature control set too
cold. See About the operation of your freezer
Fast Freeze switch is in the
ON position or has run for
too long (on some models)
About the operation of your freezer
Moisture forms on
outside of cabinet Not unusual during periods of high humidity Wipe surface
Interior light does
not work (on some
models)
No power at outlet. Replace fuse or reset the breaker
Freezer is unplugged. Push the plug completely into the outlet.
Light bulb burned out. Replace bulb.
Door/lid wont fully
close by itself Package holding door/lid open.
Slow starting time
after being off Built-in overload product.
Excessive frost
build-up
Door/lid left open. Check to see if package is holding door/lid
open.
Too frequent or too long
door/lid openings.
Not unusual during periods
of high humidity

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8-2. Abnormal phenomena
8-2-1. Compressor doesn’t start

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8-2-2.Poor cooling

Sincere forever
Haier Group
Haier Industrial Park, No.1, Haier Road
266101, Qingdao, China
http://www.haier.com