Haigh Quattro Vanguard Original User manual

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Contents
1. Introduction............................................................................................................................................ 6
2. Safety precautions and procedures....................................................................................................... 7
Safety symbols ......................................................................................................................................................7
User Information acc. to FCC15.21 .......................................................................................................................8
Part 15 Statement gem. FCC 15.19/RSS Gen Issue 4 Sect. 8.4 ..............................................................................8
Electrical safety ..................................................................................................................................................... 8
Preliminary operating advice ................................................................................................................................8
Staff qualifications and training ............................................................................................................................8
Dangers arising from non-observance of safety instructions ...............................................................................9
Safety conscious working ......................................................................................................................................9
Safety instructions for maintenance, inspection and installation.........................................................................9
Arbitrary modifications and replacement of product parts ..................................................................................9
Unacceptable modes of operation........................................................................................................................9
3. Equipment description and specification ............................................................................................. 10
About the Quattro macerator.............................................................................................................................10
How the Quattro works.......................................................................................................................................11
The pulveriser......................................................................................................................................................11
Technical diagram ............................................................................................................................................... 12
Specification........................................................................................................................................................ 13
OLED panel chart.................................................................................................................................................15
Identification of the symbols and indicator lights...............................................................................................15
How to operate the Quattro Vanguard Solo dB (hands free open and close) ....................................................16
How to use night mode....................................................................................................................................... 19
Refilling the Disinfectant/Deodoriser bottle .......................................................................................................20
4. Installation and commissioning............................................................................................................ 21
Installation requirements.................................................................................................................................... 21
Installation planning............................................................................................................................................21
Cold water supply................................................................................................................................................21
Waste outlet connection..................................................................................................................................... 22
Overflow..............................................................................................................................................................24
Electrical information..........................................................................................................................................24
Circuit breakers / fusing ......................................................................................................................................25
Existing installation ............................................................................................................................................. 25
Storage ................................................................................................................................................................25
Unpacking the machine....................................................................................................................................... 26
Installation procedure.........................................................................................................................................27
Commissioning .................................................................................................................................................... 28
5. Maintenance and servicing procedures............................................................................................... 29
Routine maintenance..........................................................................................................................................29
Cleaning recommendations ................................................................................................................................30

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Lubrication .......................................................................................................................................................... 30
Ordering spare parts ...........................................................................................................................................30
6. Part identification diagrams ................................................................................................................. 31
Servicing Quattro ................................................................................................................................................ 31
General assembly ................................................................................................................................................32
Lid (external) .......................................................................................................................................................34
Lid (internal)........................................................................................................................................................ 35
............................................................................................................................................................................. 35
Top assembly of cabinet......................................................................................................................................36
Main pump removal diagram..............................................................................................................................37
Mechanical assembly removal diagram ..............................................................................................................38
Mechanical assembly servicing diagram ............................................................................................................. 39
Plumbing diagram ...............................................................................................................................................40
Plumbing parts list...............................................................................................................................................41
Control enclosure................................................................................................................................................42
Wiring diagram –single phase ............................................................................................................................ 43
Control gear.........................................................................................................................................................44
7. Fault finding ......................................................................................................................................... 45
Identification of fault codes ................................................................................................................................47

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1. Introduction
This technical/maintenance manual is to be regarded by the owner/operator as an integral part of the equipment
and must be available for use by the owner/service engineer as required.
It must be available during the life of the equipment and passed to any subsequent owner/user if the equipment
is sold or transferred elsewhere.
Version number
DRAFT
Version date
January 2019
Author
Haigh Engineering Company Ltd
Manual number
902-029084

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2. Safety precautions and procedures
This manual provides instructions which must be followed when installing, servicing and operating the machine.
Caution: "This machine is not a medical device and installation is limited to soiled utility/en-suite
locations. Macerator only to be used and operated by hospital nursing or facilities staff."
WARNING –to reduce the risk of injury, users must read instruction manual
Please note:
•The machine should only be installed by suitably qualified technicians who have read this manual.
•A copy of the manual must always be at hand where the machine or installation is being used. Relevant
sections of this manual may be printed from the manual on the CD that accompanies the machine.
•In addition to these general safety instructions you must observe the special safety instructions which are
included in other sections of this manual.
Safety symbols
The hazard sign is used in the manual as a general hazard symbol to mark those safety
instructions whose non-observance can result in danger to personnel or equipment
WARNING, RISK OF ELECTRIC SHOCK TO PERSONNEL
This sign is used as a warning against electric voltage:
•Single Phase supply - 120V
The safety sign is used to denote that appropriate Personal Protection Equipment (PPE) must
be worn.
All instructions located directly on this machine must be observed and be kept completely
legible at all times.

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User Information acc. to FCC15.21
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s
authority to operate the equipment.
Statement acc. RSS GEN Issue 5
This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and
Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions:
(1) This device may not cause interference
(2) This device must accept any interference, including interference that may cause undesired operation of the
device..
Cet appareil contient des émetteurs / récepteurs exemptés de licence conformes aux RSS (RSS) d'Innovation,
Sciences et Développement économique Canada. Le fonctionnement est soumis aux deux conditions
suivantes:(1) Cet appareil ne doit pas causer d'interférences(2) Cet appareil doit accepter toutes les
interférences, y compris celles susceptibles de provoquer un fonctionnement indésirable de l'appareil..
Electrical safety
•Low voltage electrical equipment (less than 1000V) can cause serious or fatal injuries.
•Any person installing or maintaining this equipment should be fully competent to carry out this work.
•Such persons should be familiar with the relevant codes of practice or standards which are applicable to the
country of installation.
Preliminary operating advice
•All instructions located directly on this machine must be observed and be kept completely legible at all
times.
•This machine is designed to operate on a fully automatic cycle. During this cycle it will only stop if a fault
occurs or if it is overloaded.
•If the hopper is overloaded beyond the recommended capacity the internal trip can cause the machine to
stop. Continued abuse in this manner will eventually cause motor failure.
•If an emergency occurs, such as a foreign object being in the hopper, the machine should be stopped
immediately by switching off the power at the isolator.
Staff qualifications and training
•All staff who operate, maintain, inspect or install the machine must be suitably trained and qualified and
have the necessary equipment or tools to carry out their tasks safely.
•The person who is responsible for staff supervision should define the exact areas of responsibility and
scope of authority for all staff using or maintaining the machine. If a member of staff lacks the necessary
knowledge, he or she must receive due training and instruction.
•Any training or instruction required can be provided by the manufacturer or supplier.
•The supervisor must also make sure that the content of this manual is fully understood by the staff
concerned.

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Dangers arising from non-observance of safety instructions
•Danger to personnel and to the machine.
•Danger to the environment through leakage of hazardous substances.
•Loss of all entitlement to redress.
Safety conscious working
•In addition to the safety instructions given in this manual, it is essential to follow the national accident
prevention directives currently in force and any internal regulations concerning work and safety.
•Duty of care - your personal safety, the safety of others, of the equipment and the environment is the
responsibility of everyone.
Safety instructions for maintenance, inspection and installation
•Leakages of contaminated material must be discharged in such a way that neither personnel nor the
environment are placed at risk. Statutory directives must be observed.
•All possible danger from electric shock must be eliminated (for details see the regulations of the country of
authority and your local power supply company).
•Observe equipment warning signs.
•The supervisor must ensure that all maintenance, inspection and installation work is carried out by
authorised and qualified skilled staff, who are duly informed about the machine and/or installation after
studying the manual thoroughly.
•Work on the machine must only be carried out with the machine stopped and electrical power supply turned
off at the isolator switch.
•Pumps or assemblies which convey, or are in contact with, harmful media must be decontaminated.
•All safety devices (Interlocks), must be refitted and be in working order immediately after the work is carried
out, and their operations checked.
Arbitrary modifications and replacement of product parts
•Modifications or changes to the machine are only permissible after consulting with the manufacturer.
•Original spare parts and accessories authorised by the manufacturer contribute to safety.
•If unauthorised parts are used, this will exempt the manufacturer from liability for any consequences caused
by the use of those unauthorised parts.
Unacceptable modes of operation
•The safe operation of the machine as delivered is guaranteed only if it is used within the manufacturer’s
guidelines. This machine was designed on the basis of specified conditions of operation contained within
the conditions of purchase of the equipment. The specifications listed in the conditions of operation are to
be regarded as limit values and must not be exceeded under any circumstances.
•All users should be made aware that, if the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.

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3. Equipment description and specification
About the Quattro macerator
The Quattro was extended into two variants –the Vanguard Original and Vanguard Enhanced –in 2017. Both
machines offer unparalleled superfine maceration and also built-in Biomaster silver antibacterial technology
(tested to ISO 22196:2011) giving a lifetime protection against the growth of bacteria.
In 2019 the Vangaurd Solo dB was added to the range.
This range has additional enhanced features that can be personalised to each healthcare setting.
CSA model variants are:
Foot pedal open /
manual soft close
Hands-free open
and close
(automatic)
Deodoriser /
disinfectant rinse
cycle
Night mode
RFID
Lock/Unlock
Quattro Vanguard
Original
✓
-
✓
-
OPTION
Quattro Vanguard
Enhanced
-
✓
✓
✓
OPTION
Quattro Vanguard
Solo dB
-
✓
✓
✓
✓
Night mode noise level = 52 dBA Leq
All standard pulp items (bedpans, standard/large wash bowls, jugs, urine bottles/dishes, kidney dish, tray etc)
can be disposed of in a Haigh macerator.
NHS Supply Chain has independently tested all the leading pulp supplier products in Haigh macerators in
accordance with PAS29:1999 (a British Standards Institute [BSI] Product Assessment Specification).