Toro Fp-2200 User manual

FormNo.3379-761RevA

FP-2200/3000/4000ForwardPlate

Compactor

ModelNo.68025—SerialNo.313000001andUp

ModelNo.68026—SerialNo.313000001andUp

ModelNo.68027—SerialNo.313000001andUp

g019691

Original Instructions (EN)*3379-761*A

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WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

This spark ignition system complies with Canadian ICES-002.

Important: This engine is not equipped with a spark

arrester mufer. It is a violation of California Public

Resource Code Section 4442 to use or operate the engine

on any forest-covered, brush-covered, or grass-covered

land. Other states or federal areas may have similar laws.

Introduction

Read this information carefully to learn how to operate and

maintain your product properly and to avoid injury and

product damage. You are responsible for operating the

product properly and safely.

Whenever you need service, genuine Toro parts, or additional

information, contact an Authorized Service Dealer or Toro

Customer Service and have the model and serial numbers of

your product ready. Figure 1 illustrates the location of the

model and serial numbers on the product. Write the numbers

in the space provided.

Figure1

2200–Top;3000/4000–Bottom

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Printed in the USA.

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Contents

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................6

InstallingtheHandle................................................6

CheckingtheEngineOilLevel..................................6

CheckingtheEccentricOilLevel...............................6

ProductOverview..........................................................7

Operation.....................................................................7

CheckingtheEngineOilLevel..................................7

CleaningDebrisfromtheMachine.............................7

AddingFuel............................................................8

AddingWater..........................................................9

StartingandStoppingtheEngine...............................9

OperatingtheCompactor........................................10

TransportingtheMachine........................................11

Maintenance.................................................................12

RecommendedMaintenanceSchedule(s)......................12

DisconnectingtheSparkPlugWire...........................12

ServicingtheAirCleaner.........................................12

ServicingtheEngineOil..........................................13

ServicingtheEccentricOil......................................13

CleaningtheSedimentCup......................................14

ServicingtheBelt...................................................14

ServicingtheSparkPlug..........................................15

Storage........................................................................15

Troubleshooting...........................................................16

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructionsand

alwayspayattentiontothesafetyalertsymbol,which

means

Caution

Warning

,or

Danger

—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofcrushingoramputatinghandsand

feet.Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,and

odorless,deadlypoisonthatcankillyou

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis

theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other

peopleorproperty.

Preparation

•Evaluatetheterraintodeterminetheproperandsafe

actionstoperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.

Longhair,looseclothingorjewelrymaygettangledin

movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchastools,buildingmaterials,and

personalitemswhichcanbedamagedbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.

Donotsmoke.

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–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Donotoperateinstandingwater.

•Slowdownandusecautionwhenmakingturns.

•Stoponlevelground,setthethrottletoslow,andshut

offtheenginebeforeleavingtheoperator'spositionfor

anyreason.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters

thearea.

•Keeppetsandbystandersaway.

•Keepfeetclearoftheplatecompactor.

•Earprotectionisrequiredwhenoperatingthisequipment.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Forfootprotection,wearsteeltoeshoesortoepads.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,and

functioningproperty.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neverleavethemachinerunningunattended.Always

setthethrottletoslow,stoptheengine,andwaitforall

movingpartstostopbeforeleaving.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Beforecompactingsoil,havetheareamarkedfor

undergroundutilities.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

MaintenanceandStorage

•Parkthemachineonalevelsurface,setthethrottleto

slow,andstoptheengine.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

•Cleandebrisfromthedrives,mufers,andenginetohelp

preventres.Cleanupfuelandoilspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthesparkplugbeforemakinganyrepairs.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Keepthemachinefreefromthebuild-upofmud,rocks,

orotherdebris.Cleanupoilorfuelspillage.Allowthe

machinetocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllafuelcontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe

ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

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SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–9084

1.Liftpoint

117–2718

117–4979

1.Entanglementhazard,belt—keepawayfrommovingparts;

keepallguardsandshieldsinplace

125–4945

1.ReadtheOperator’s

Manualforinformationon

usingthewatertank.

2.Watercap

125–4943

1.Warning—readtheOperator’sManual.4.Chokinghazard—donotoperatethemachineindoors.

2.Warning—wearhearingprotection.5.Explosionhazard—stoptheengineandextinguishallames

beforerefuelingthemachine.

3.Warning—keepawayfrommovingparts;keepallguardsand

shieldsinplace.

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Setup

InstallingtheHandle

Secureeachsideofthehandletotheplatecompactorframe

usingabolt,atwasher,spacer,bearing,lockwasher,andnut

(Figure3orFigure4).

Figure3

Modelno.2200

1.Nut4.Spacer

2.Bearing5.Flatwasher

3.Handle6.Bolt

g019693

Figure4

Modelno.3000/4000

1.Nut5.Spacer

2.Lockwasher6.Flatwasher

3.Bearing7.Bolt

4.Handle

CheckingtheEngineOilLevel

Themachinecomesfromthefactorywithoilintheengine

crankcase;however,itmaybenecessarytoaddoil.Referto

ServicingtheEngineOil(page13).Addonlyenoughoilto

raisetheleveltotheFullmarkonthedipstick.

CheckingtheEccentricOil

Level

Themachinecomesfromthefactorywitheccentricoilin

theeccentrichousing;however,itmaybenecessarytoadd

oil.RefertoServicingtheEccentricOil(page13).Addonly

enoughoilsothattheoillevelisushwiththeoilplugonthe

sideoftheeccentrichousing.

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ProductOverview

Figure5

1.Watertank4.Handle

2.Engine5.Beltcover

3.Airlter6.Liftinghandles

Figure6

1.Recoilstarter4.Chokelever

2.Sedimentcup5.Throttlelever

3.Fuelshut-offvalve6.EngineOn/Offswitch

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Stopthemachineonalevelsurface.

2.Setthethrottletoslow,turnofftheengineswitch,and

waitforallmovingpartstostop.

3.Cleanaroundthedipstick(Figure7)sothatdirtcannot

fallintothellerholeanddamagetheengine.

Figure7

1.Dipstick

4.Unscrewthedipstickandwipetheendclean(Figure7).

5.Screwthedipstickfullyontothellertube(Figure7).

6.Unscrewthedipstickagainandlookattheend.Ifthe

engineoillevelislow,slowlypouronlyenoughoilinto

thellertubetoraisetheleveltotheFullmarkonthe

dipstick.

Important:Donotoverllthecrankcasewith

engineoilandruntheengine;enginedamage

mayresult.

CleaningDebrisfromthe

Machine

ServiceInterval:Beforeeachuseordaily

1.Setthethrottletoslow ,stoptheengine,andwaitfor

allmovingpartstostop.

WARNING

Contactwithhotpartsonthemachinecan

causesevereburns.

Waitforallpartstocoolbeforetouchingthe

machine.

2.Brushdirtanddebrisawayfromtheaircleanerand

engineopenings.

3.Checkthesprinklertubeandremoveanydirtordebris.

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AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontains

morethan10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%ethanol),or

E85(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/orengine

damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

Important:Donotusefueladditivesotherthanafuel

stabilizer/conditioner.Donotusefuelstabilizerswithan

alcoholbasesuchasethanol,methanol,orisopropanol.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,and

whentheengineiscold.Wipeupanygasoline

thatspills.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2in)belowthebottomoftheller

neck.Thisemptyspaceinthetankallowsthe

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwhereasparkmay

ignitethegasolinefumes.

•Storegasolineinanapprovedfuelcontainerand

keepitoutofthereachofchildren.

•Neverbuymorethana30-daysupplyof

gasoline.

DANGER

Whenfueling,undercertaincircumstances,astatic

chargecandevelop,ignitingthegasoline.Areor

explosionfromgasolinecanburnyouandothers

anddamageproperty.

•Alwaysplacegasolinecontainersontheground

andawayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegasoline-powered

equipmentfromthetruckortrailerandrefuel

theequipmentwithitswheelsontheround.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,notfromagasolinedispensernozzle.

•Ifyoumustuseagasolinedispensernozzle,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthetractionunitto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank

bedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditionertothe

gas.

Note:Afuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshgasoline.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Setthethrottletoslow,turnofftheengineswitch,and

waitforallmovingpartstostop.

2.Allowtheenginetocool.

3.Cleanaroundthefueltankcapandremoveit(Figure8).

Note:Thecapistetheredtothefueltank.

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g013315

Figure8

4.Addunleadedgasolinetothefueltank,untilthelevel

isjustinsidethemeshlterbasket.

Important:Thisspaceinthetankallowsgasoline

toexpand.Donotllthefueltankcompletelyfull.

5.Installthefueltankcapsecurely.

6.Wipeupanygasolinethatmayhavespilled.

AddingWater

Thewatersystemisusedtowetthesurfaceofthecompactor

topreventasphaltfromstickingtothecompactorwhenin

use.

1.Detachthevalvecoupler(Figure9).

Figure9

2.Removethewatertankfromtheframebypullingup

ontheelastictanklatch(Figure10).

g019702

Figure10

1.Elastictanklatch

3.Fillthetankwithwater,reassembleittotheframe,and

reattachthecoupler.

StartingandStoppingthe

Engine

StartingtheEngine

1.MovetheengineswitchtotheOnposition(Figure11).

g019703

Figure11

1.Engineswitch

2.MovethefuelvalvetotheOnposition(Figure12).

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g019704

Figure12

1.Fuelvalve

3.Movethechokelevertotheleftifyouarestartinga

coldengine(Figure13).

g019774

Figure13

1.Choke

4.Movethethrottlelevermidwaybetweenslow(turtle)

andfast(rabbit)positions(Figure14).

Note:Awarmorhotenginemaynotrequirechoking.

g019775

Figure14

1.Throttle

5.Pulltherecoilhandlesharplytostarttheengine.

6.Aftertheenginestarts,graduallymovethechoketothe

right.Iftheenginestallsorhesitates,movethechoke

leftagainuntiltheenginewarmsup.

7.Movethethrottlelevertomaximumthrottle.

StoppingtheEngine

1.Movethethrottlelevertotheslow(turtle)position.

2.Turntheengineswitchandfuelvalveoff.

OperatingtheCompactor

Withtheengineatfullthrottle,thecompactorwillmove

forwardwhilevibrating.

Graspthehandlelightlywithbothhandsandallowthe

compactortomoveforwardonitsown.Usethehandleto

guidethedirectionoftraveltoavoidobstructions.

Tomaketightturnseasiertomaneuver,lowertheengine

speed.

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TransportingtheMachine

Therollcagelifteyecanbeusedtoliftandtransportthe

machinewithstrapsoracrane(Figure15).

Alternatively,twopeoplecantransportthemachinebylifting

thecompactorusingthefrontandrearlifthandles(Figure15).

g019776

Figure15

1.Rollcagelifteye2.Lifthandles

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Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

IntervalMaintenanceProcedure

Aftertherst25hours•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Cleandebrisfromtheaircleaner.

•Inspecttheaircleanerelements.

Every50hours•Cleantheairlterelements.Cleanthemmorefrequentlyindustyoperating

conditions.

Every100hours•Changetheengineoil.

•Inspect,clean,andadjustthesparkplug;replaceitifnecessary.

Every200hours•Replacethesparkplug.

Every300hours•Replacethepaperaircleanerelement.Replaceitmorefrequentlyindustyoperating

conditions.

Monthly•Checktheeccentricoillevel.

DisconnectingtheSparkPlug

Wire

Beforeperforminganymaintenanceontheengine,disconnect

thesparkplugwirefromthesparkplug(Figure16).

Figure16

1.Sparkplugwire

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspecttheair

cleanerelements.

Every50hours—Cleantheairlterelements.Clean

themmorefrequentlyindustyoperatingconditions.

Every300hours/Yearly(whichevercomes

rst)—Replacethepaperaircleanerelement.Replace

itmorefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithouttheair

lterassembly;extremeenginedamagewilloccur.

1.Setthethrottletoslow ,stoptheengine,andwaitfor

allmovingpartstostop.

2.Disconnectthewirefromthesparkplug.

3.Removethenutthatsecuresthecover(Figure17).

g019695

Figure17

1.Nut3.Paperelement

2.Cover4.Foamelement

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4.Removethecover.

Note:Becarefultopreventdirtanddebrisfrom

fallingintothebase.

5.Removethefoamandpaperelementsfromthebase

(Figure17).

6.Removethefoamelementfromthepaperelement

(Figure17).

7.Inspectthefoamandpaperelements,andreplacethem

iftheyaredamagedorexcessivelydirty.

8.Ifthepaperelementisexcessivelydirty,replaceit.

Note:Nevertrytobrushdirtoffthepaperelement;

brushingforcesthedirtintothebers.

9.Cleanthefoamelementinwarm,soapywaterorina

nonammablesolvent.

Note:Donotusegasolinetocleanthefoamelement

becauseitcouldcreateariskofreorexplosion.

10.Rinseanddrythefoamelementthoroughly.

11.Dipthefoamelementincleanengineoil,thensqueeze

outtheexcessoil.

Note:Excessoilinthefoamelementrestrictstheair

owthroughtheelementandmayreachthepaper

lterandclogit.

12.Wipedirtfromthebaseandthecoverwithamoistrag.

Note:Becarefultopreventdirtanddebrisfrom

enteringtheairductleadingtothecarburetor.

13.Installtheaircleanerelementsandensurethattheyare

properlypositioned.

14.Securelyinstallthecoverwiththenut.

ServicingtheEngineOil

OilType:Detergentoil(APIserviceSJorhigher)

CrankcaseCapacity:37oz(1.1l)

Viscosity:Seetablebelow

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C o

5W - 30 / 10W - 30

Figure18

ChangingtheEngineOil

ServiceInterval:Aftertherst25hours

Every100hours

WARNING

Oilmaybehotaftertheenginehasbeenrun,and

contactwithhotoilcancauseseverepersonalinjury.

Avoidcontactingthehotengineoilwhenyoudrain

it.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug.

3.Removethedrainplug(Figure19).

g019692

Figure19

1.Drainplug

Note:Youmayhavetotipthecompactorbackwards

todraintheoil.

4.Whentheoilhasdrainedcompletely,replacetheplug.

Note:Disposeoftheusedoilatacertiedrecycling

center.

5.Removethedipstick(Figure7)andslowlypouroilinto

thellerholeuntiltheoilpoursoutofthellerhole.

6.Replaceandsecurethedipstick.

7.Wipeupanyspilledoil.

ServicingtheEccentricOil

CheckingtheEccentricOilLevel

ServiceInterval:Monthly

1.Setthethrottletoslow ,stoptheengine,andwaitfor

allmovingpartstostop.

2.Placeadrainpanundertheoilplugandremovetheoil

plugscrewonthesideoftheeccentrichousing(Figure

20).

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Figure20

1.Oilplug2.Eccentricoilllerhole

3.Verifythattheeccentricoilislevelwiththebolthole.If

addingoilisrequired,refertoChangingtheEccentric

Oil(page14).

4.Wipeupanyspilledoil.

5.Replacetheoilplugscrew.

ChangingtheEccentricOil

1.Setthethrottletoslow ,stoptheengine,andwaitfor

allmovingpartstostop.

2.Placeanoildrainpanundertheoilplugandremove

thellplugandtheoilplugscrew(Figure20).Place

anoildrainpanundertheoilplug.

3.Tiptheplatecompactorforwardslightlyandusea

suctionguntoremovetheoilthroughthellerhole

(Figure20).

4.Slowlypouroilintothellerholeuntiltheoilcomes

outtheoilplug(Figure20).

5.Wipeupanyspilledoil.

6.Replacethellplugandtheoilplugscrew .

CleaningtheSedimentCup

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Setthethrottletoslow,stoptheengineandkeep

heat,sparks,andameaway.

•Handlefuelonlyoutdoors.

•Wipeupspillsimmediately.

•Donotsmokewhilehandlingfuel.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug.

3.Movethefuelshut-offvalvetotheOffposition.

4.RemovethesedimentcupandO-ring(Figure6).

5.Washthesedimentcupinanonammablesolventand

dryitthoroughly.

6.PlacetheO-ringinthefuelvalveandinstallthe

sedimentcup,tighteningitsecurely.

7.Movethefuelshut-offlevertotheOnposition.

Ifanyfuelleaks,repeatthisprocedureandreplacethe

O-ring.

ServicingtheBelt

AdjustingtheBelt

1.Removetheboltsholdingthebeltcoverinplace

(Figure21orFigure22).

g019698

Figure21

Model2200

1.Boltlocations3.Lockwasher

2.Bolt4.Washer

g019699

Figure22

Model3000/4000

1.Boltlocations3.Lockwasher

2.Bolt4.Washer

2.Loosenthefourenginemountingbolts.

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3.Loosenortightenthepullerboltontherearofthe

enginedeckuntilthedesiredtensionisobtained.

4.Replacethebeltcoverandthefourenginemounting

bolts.

ServicingtheSparkPlug

ServiceInterval:Every100hours—Inspect,clean,and

adjustthesparkplug;replaceitif

necessary.

Every200hours—Replacethesparkplug.

UseanNGKBPR6ESsparkplugorequivalent.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug.

3.Cleanaroundthesparkplug.

4.Removethesparkplugfromthecylinderhead.

Important:Replaceacracked,fouled,ordirty

sparkplug.Donotcleantheelectrodesbecause

gritenteringthecylindercandamagetheengine.

5.Setthegapontheplugto0.030inch(0.76mm)(Figure

23).

Figure23

1.Centerelectrodeinsulator

2.Sideelectrode

3.Airgap(nottoscale)

6.Carefullyinstallthesparkplugbyhand(toavoidcross

threading)untilitishandtight.

7.Tightenthesparkpluganadditional1/2turnifitis

new;otherwise,tightenitanadditional1/8to1/4turn.

Important:Aloosesparkplugcanbecomevery

hotandcandamagetheengine;overtighteninga

sparkplugmaydamagethethreadsinthecylinder

head.

8.Connectthewiretothesparkplug.

Storage

1.Stoptheengine,anddisconnectthesparkplugwire.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewithmild

detergentandwater.Donotpressurewashthe

machine.Avoidexcessiveuseofwater,especially

neartheengine.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page12).

4.Changetheengineoil;refertoChangingtheEngine

Oil(page13).

5.Forstorageover30days,preparetheunitasfollows:

A.Addapetroleumbasedstabilizer/conditionerto

fuelinthetank.Followmixinginstructionsfrom

stabilizermanufacturer(1oz.pergallon).Do

notuseanalcoholbasedstabilizer(ethanol

ormethanol).

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshgasolineandused

atalltimes.

B.Runtheengineuntilitstopsfromrunningout

offuel.

C.Choketheengine.

D.Startandruntheengineuntilitwillnotstartagain.

E.Disposeoffuelproperly.Recycleasperlocal

codes.

Important:Donotstorestabilizer/conditioned

gasolineover90days.

6.Checkandtightenallbolts,nuts,andscrews.Repairor

replaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaces.Paintis

availablefromyourAuthorizedServiceDealer.

8.Storethemachineinaclean,drygarageorstoragearea.

9.Coverthemachinetoprotectitandkeepitclean.

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Troubleshooting

ProblemPossibleCauseCorrectiveAction

1.Thefueltankisempty.1.Fillthefueltankwithgasoline.

2.Thesparkplugispitted,fouled,orthe

gapisincorrect.

2.Installanew,correctlygappedspark

plug.

Theenginewillnotstart,startshard,or

failstokeeprunning.

3.Theaircleanerisdirty.3.Cleanorreplacetheaircleaner

elements.

1.Theoillevelintheeccentrichousing

istoohigh.

1.Checktheoillevelanddrainas

necessary.

Theplatedoesnotvibrateatfullspeed.

2.Thebeltisloose.2.Adustthebelttension.

1.Aforeignobjectislodgedagainstthe

eccentricsheave.

1.Removetheobstruction.

2.Theoillevelintheeccentrichousing

istoohigh.

2.Checktheoillevelanddrainas

necessary.

3.Theclutchhasslipped.3.Adjustthecarburetor.

Theclutchisextremelyhot.

4.EngineRPMisnotreachingfullRPM.4.Adjustthethrottlesotheenginerunsat

3,600to3,800RPM.

1.Thebeltisbroken.1.Replacethebelt.

2.Theclutchisbrokenorwornout.2.Replacetheclutch.

Theplatedoesnotvibratewhenthe

engineisrunning.

3.Theeccentrichasseized.3.Ensuretheeccentricisfreeturning.

1.Thewatertankisempty.1.Fillthewatertank.

2.Thesprinklerisclosed.2.Openthesprinklervalve.

Thereisinsufcientwaterow.

3.Thesprinklertubeisclogged.3.Removeandcleanthetube.

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TheToroWarranty

Alimitedwarranty(seewarrantyperiodsbelow)

Concrete,Masonry,

andCompaction

Equipment

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuantto

anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry,

andCompactionEquipmentProductslistedbelowtobefreefromdefects

inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay

transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers1year

•SpindleBearingsLifetime*(originalowneronly)

MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly)

ForwardPlateCompactors2years

ReversiblePlates1year

RammerCompactors2years

MudBuggy1year

VibratingTrenchRoller2years

ConcreteSaws1year

MasonrySaws1year

PowerTrowels1year

Screeds1year

ConcreteVibrators1year

Whereawarrantableconditionexists,wewillrepairtheProductatnocost

toyouincludingdiagnosis,labor,andparts.

*LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,

atnocostforpartsorlabor.

InstructionsforObtainingWarrantyService

IfyouthinkthatyourToroProductcontainsadefectinmaterialsor

workmanship,followthisprocedure**:

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir

dealership.Tolocateoneconvenienttoyou,accessourwebsiteat

www.Toro.com.Select“WheretoBuy”andselect“Contractor”under

producttype.Youmayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s

analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment

ToroWarrantyCompany

8111LyndaleAvenueSouth

Bloomington,MN55420-1196

TollFree:800-888-9926

**ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitToro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance

proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.

Partsscheduledforreplacementasrequiredmaintenance(“Maintenance

Parts”),arewarrantedfortheperiodoftimeuptothescheduled

replacementtimeforthatpart.Failuretoperformrequiredmaintenance

andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty

periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty

doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved

accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during

normalproductoperationinclude,butarenotlimitedto,belts,wipers,

sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive

chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,

contamination,useofunapprovedcoolants,lubricants,additives,or

chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized

RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor

indirect,incidentalorconsequentialdamagesinconnectionwith

theuseoftheToroProductscoveredbythiswarranty,including

anycostorexpenseofprovidingsubstituteequipmentorservice

duringreasonableperiodsofmalfunctionornon-usepending

completionofrepairsunderthiswarranty.Allimpliedwarranties

ofmerchantabilityandtnessforusearelimitedtotheduration

ofthisexpresswarranty.Somestatesdonotallowexclusionsof

incidentalorconsequentialdamages,orlimitationsonhowlong

animpliedwarrantylasts,sotheaboveexclusionsandlimitations

maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother

rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty

referencedbelow,ifapplicable,thereisnootherexpresswarranty.The

EmissionsControlSystemonyourProductmaybecoveredbyaseparate

warrantymeetingrequirementsestablishedbytheU.S.Environmental

ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).

RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith

yourProductorcontainedintheenginemanufacturer’sdocumentationfor

details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee

policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee

information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro

Dealer.

374-0288RevB

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