Hainbuch TESTit User manual

Operating instructions
[incl. installation manual]
TESTit
EN

TESTit
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Translation of the original operating instructions
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Contents
1General.................................................................................................................7
1.1 Information about this manual......................................................................7
1.2 Variants........................................................................................................7
1.2.1 TESTit V1.......................................................................................7
1.2.2 TESTit V2.......................................................................................8
1.3 Key to symbols.............................................................................................8
1.4 Limitation of liability......................................................................................9
1.5 Copyright....................................................................................................10
1.6 Scope of delivery .......................................................................................10
1.7 Spare parts and accessories......................................................................11
1.8 Warranty terms ..........................................................................................12
2Safety.................................................................................................................13
2.1 Responsibility of the operator.....................................................................13
2.2 Personnel requirements.............................................................................13
2.3 Intended use..............................................................................................15
2.4 Personal protective equipment...................................................................17
2.5 Particular hazards......................................................................................18
2.6 Functionality...............................................................................................18
2.7 Environmental protection ...........................................................................19
3Technical data....................................................................................................20
3.1 General information....................................................................................20
3.2 Performance values...................................................................................23
3.3 Speed.........................................................................................................23
3.4 Operating conditions..................................................................................24
3.5 Type designation........................................................................................24
4Layout and function............................................................................................25
4.1 Overview and brief description...................................................................25
4.2 Accessories required..................................................................................30
4.2.1 Display unit / USB stick with TESTit software...............................30
4.2.2 TEST module................................................................................30
4.2.3 IT module .....................................................................................30
4.2.4 Measuring adapter........................................................................30
4.2.5 Spindle flange and drawtube adapter...........................................30
4.2.6 USB charging cable......................................................................30
4.2.7 USB charger / power adapter.......................................................30
4.2.8 Storage case ................................................................................30
5Use and limits of use..........................................................................................31
5.1 Use.............................................................................................................31
5.2 Limits of use...............................................................................................31
6Transport, packaging, storage............................................................................32
6.1 Safety, transport, packaging, storage ........................................................32

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6.2 Symbols on the packaging.........................................................................33
6.3 Transport inspection...................................................................................34
6.4 Storage ......................................................................................................34
6.5 Return to storage .......................................................................................34
7Installing and setting up the TESTit software .....................................................35
7.1 Installing the TESTit software ....................................................................35
7.2 Start page of the TESTit software..............................................................39
7.2.1 Menu ............................................................................................40
7.2.2 The Bluetooth® symbol................................................................40
7.3 Administration............................................................................................41
7.3.1 Tester...........................................................................................42
7.3.2 Actions..........................................................................................44
7.3.3 Clamping device...........................................................................44
7.4 General settings.........................................................................................47
7.4.1 Configuring the measurement protocol.........................................47
7.4.2 Managing the TESTit V1 devices .................................................48
7.5 Speed/force diagram settings ....................................................................49
7.5.1 Customizing the colors of the curves............................................49
7.5.2 Customizing the background color of the diagram........................49
7.5.3 Customizing the scale values / maximum values factor ...............50
7.5.4 Customizing the name of the curve..............................................51
7.5.5 Delete curve button ......................................................................52
7.6 Language selection....................................................................................52
7.7 Legal notice / quick guide...........................................................................55
8Measuring device ...............................................................................................56
8.1 Safety when using the measuring device...................................................56
8.2 Displays .....................................................................................................56
8.3 Connections...............................................................................................56
8.4 Screw tightening torques............................................................................56
8.5 Setting up the TEST module......................................................................58
8.5.1 TEST module for T211 mandrel ...................................................58
8.5.2 TEST module for zero point clamping system..............................60
8.6 Converting the TEST module.....................................................................65
8.6.1 TEST module for external clamping device size 65 and size 65-
30 .................................................................................................65
8.6.2 TEST module for external clamping device size 32......................68
8.6.3 TEST module for external clamping device size 65-4...................73
8.7 Assembling a TEST module with an IT module .........................................75
8.8 Disconnecting a TEST module from an IT module.....................................77
9Measurement .....................................................................................................79
9.1 Safety while measuring..............................................................................79
9.2 Preparation ................................................................................................80

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9.2.1 Preparing the software .................................................................80
9.2.2 Preparing the measuring device...................................................80
9.3 Clamping the measuring device.................................................................81
9.3.1 External clamping devices............................................................81
9.3.2 Internal clamping devices.............................................................81
9.3.3 Hollow tapered shanks .................................................................82
9.3.4 Steep taper...................................................................................82
9.3.5 Zero point clamping systems........................................................82
9.3.6 centroteX S / centroteX AC...........................................................83
9.3.7 T211 mandrel ...............................................................................83
9.3.8 Drawtube......................................................................................83
9.4 Measuring..................................................................................................84
9.4.1 Selecting a clamping device.........................................................84
9.4.2 Selecting a measuring device.......................................................86
9.4.3 Performing a measurement..........................................................91
9.4.4 Saving the measurement..............................................................92
9.4.5 Creating a measurement protocol ................................................95
9.4.6 Overload.......................................................................................98
9.4.7 Checking the connection between TEST module and the IT
module..........................................................................................99
9.5 Speed/force diagram................................................................................101
9.5.1 Selecting a clamping device.......................................................101
9.5.2 Selecting a measuring device.....................................................103
9.5.3 Creating a centrifugal force curve...............................................104
9.5.4 Selecting a segment...................................................................107
9.5.5 Adding a curve............................................................................108
9.5.6 Deleting a curve..........................................................................109
9.5.7 Curve overview...........................................................................110
9.5.8 Exporting a curve........................................................................110
10 Maintenance.....................................................................................................111
10.1 Maintenance safety..................................................................................111
10.2 Cleaning...................................................................................................111
10.3 Annual factory calibration.........................................................................111
11 Disposal............................................................................................................113
12 Faults................................................................................................................114
12.1 Procedure with faults................................................................................114
12.2 Fault table................................................................................................115
12.3 Reseting the IT module............................................................................116
13 Annex...............................................................................................................117
13.1 Contact.....................................................................................................117
13.2 Conformity declaration.............................................................................117

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Directory of tables
Table 1: Technical data of TEST module for external clamping devices.....20
Table 2: Technical data for TEST module for internal clamping devices.....21
Table 3: Technical data of TEST module for hollow tapered shanks...........21
Table 4: Technical data for TEST module for steep taper...........................21
Table 5: Technical data for TEST module for zero point measuring
systems.........................................................................................22
Table 6: Technical data for TEST module for centroteX S / centroteX AC..22
Table 7: Technical data for TEST module for T211 mandrel.......................22
Table 8: Technical data for TEST module for drawtube..............................23
Table 9: Operating conditions .....................................................................24
Table 10: Display colors of the Bluetooth® symbol.......................................40
Table 11: Screw tightening torques, metric control threads...........................57
Table 12: Screw tightening torques for aluminum components.....................57
Table 13: Fault table....................................................................................116

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1 General
1.1 Information about this manual
This manual enables you to work safely and efficiently with
the product.
This manual is part of the product and must be kept in a lo-
cation directly beside the product that is accessible to the
personnel at all times. The personnel must have read this
manual carefully and understood its contents before starting
any work. The basic requirement for safe work is compliance
with all stipulated safety notices and work-related instruc-
tions in this manual.
If the product is passed onto a third party, this manual must
accompany it.
Illustrations in this manual are there to facilitate a basic un-
derstanding, and may differ from the actual design configu-
ration of the product.
1.2 Variants
1.2.1 TESTit V1
One-piece design.
The electronics and the force transducer are inseparably
connected.
Communication via Bluetooth Classic.

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1.2.2 TESTit V2
Two-piece version
The electronics »IT Module« and the force transducer
»TEST Module« can be separated from each other.
Communication via Bluetooth Low Energy [BLE].
1.3 Key to symbols Safety instructions in this manual are designated by sym-
bols. The safety notices are invoked by signal words that ex-
press the level of hazard involved.
Always comply with safety notices and exercise caution to
avoid accidents, injury to people and damage to materials.
Safety notices
DANGER
… indicates an immediate and hazardous situation
that can lead to death or serious injury if not avoided.
WARNING
… indicates a potentially hazardous situation that can
lead to death or serious injury if not avoided.
CAUTION
… indicates a potentially hazardous situation that can
lead to moderate or slight injuries if not avoided.
NOTE
… indicates a potentially hazardous situation that can
lead to damage to materials if not avoided.
Tips and recommenda-
tions
INFORMATION
… highlights useful tips and recommendations as well
as information for efficient and problem-free opera-
tion.

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… refers to other documents relating to personal and
general safety.
Warning symbols may appear on the product or its compo-
nents.
Always pay attention to warning symbols, and exercise cau-
tion to avoid accidents, injury to people and damage to ma-
terials.
… warns of stored energy [for example involving springs].
… warns of hand injuries.
… draws attention to the fact that the operating instructions
of the product must be read.
1.4 Limitation of liability All details and notices in this manual were compiled with due
reference to applicable standards and specifications, state-
of-the-art technology and our many years of expertise and
experience.
The manufacturer accepts no liability for damage arising
from any of the following:
Non-compliance with this manual
Unintended use
Use of untrained personnel
Autonomous conversion work
Technical modifications
Use of non-approved spare parts
Use of non-approved accessories
Subject to any commitments agreed to in the supplier con-
tract, the General Terms & Conditions of Business and the
delivery terms of the manufacturer and all legislative stipula-
tions valid at the time of conclusion of this contract.

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1.5 Copyright This manual is protected by copyright, and are only intended
for internal use.
The dissemination of this manual to third parties, reproduc-
tions in any shape or form - even in part - as well as com-
mercial use and/or communication of their contents are pro-
hibited for anything other than internal use, except with the
written consent of the manufacturer.
Infringements oblige the offending party to pay compensa-
tion. Without restriction on further claims.
1.6 Scope of delivery IT module without display device
The scope of delivery of this product includes:
IT module [basic unit]
USB stick with the measurement and TESTit archiving
software
Bluetooth stick
USB charger / power adapter
USB charging cable for the IT module
Magnet holder
Torx wrench
Storage case
The operating instructions
Additionally needed and included as optional items in the
scope of delivery:
TEST module [measuring device]
IT module with display device
The scope of delivery of this product includes:
IT module [basic unit]
Display device [tablet] with the measurement and
TESTit archiving software
USB charger / power adapter
USB charging cable for tablet
USB charging cable for the IT module
Magnet holder
Torx wrench
Storage case
The operating instructions
Additionally needed and included as optional items in the
scope of delivery:
TEST module [measuring device]