Hainbuch TESTit User manual

Operating instructions
[incl. installation manual]
TESTit
EN

TESTit
2
Order hotline [phone]
Translation of the original operating instructions
Order hotline [phone]

TESTit
Order hotline [phone]
3
Contents
1General.................................................................................................................7
1.1 Information about this manual......................................................................7
1.2 Variants........................................................................................................7
1.2.1 TESTit V1.......................................................................................7
1.2.2 TESTit V2.......................................................................................8
1.3 Key to symbols.............................................................................................8
1.4 Limitation of liability......................................................................................9
1.5 Copyright....................................................................................................10
1.6 Scope of delivery .......................................................................................10
1.7 Spare parts and accessories......................................................................11
1.8 Warranty terms ..........................................................................................12
2Safety.................................................................................................................13
2.1 Responsibility of the operator.....................................................................13
2.2 Personnel requirements.............................................................................13
2.3 Intended use..............................................................................................15
2.4 Personal protective equipment...................................................................17
2.5 Particular hazards......................................................................................18
2.6 Functionality...............................................................................................18
2.7 Environmental protection ...........................................................................19
3Technical data....................................................................................................20
3.1 General information....................................................................................20
3.2 Performance values...................................................................................23
3.3 Speed.........................................................................................................23
3.4 Operating conditions..................................................................................24
3.5 Type designation........................................................................................24
4Layout and function............................................................................................25
4.1 Overview and brief description...................................................................25
4.2 Accessories required..................................................................................30
4.2.1 Display unit / USB stick with TESTit software...............................30
4.2.2 TEST module................................................................................30
4.2.3 IT module .....................................................................................30
4.2.4 Measuring adapter........................................................................30
4.2.5 Spindle flange and drawtube adapter...........................................30
4.2.6 USB charging cable......................................................................30
4.2.7 USB charger / power adapter.......................................................30
4.2.8 Storage case ................................................................................30
5Use and limits of use..........................................................................................31
5.1 Use.............................................................................................................31
5.2 Limits of use...............................................................................................31
6Transport, packaging, storage............................................................................32
6.1 Safety, transport, packaging, storage ........................................................32

TESTit
4
Order hotline [phone]
6.2 Symbols on the packaging.........................................................................33
6.3 Transport inspection...................................................................................34
6.4 Storage ......................................................................................................34
6.5 Return to storage .......................................................................................34
7Installing and setting up the TESTit software .....................................................35
7.1 Installing the TESTit software ....................................................................35
7.2 Start page of the TESTit software..............................................................39
7.2.1 Menu ............................................................................................40
7.2.2 The Bluetooth® symbol................................................................40
7.3 Administration............................................................................................41
7.3.1 Tester...........................................................................................42
7.3.2 Actions..........................................................................................44
7.3.3 Clamping device...........................................................................44
7.4 General settings.........................................................................................47
7.4.1 Configuring the measurement protocol.........................................47
7.4.2 Managing the TESTit V1 devices .................................................48
7.5 Speed/force diagram settings ....................................................................49
7.5.1 Customizing the colors of the curves............................................49
7.5.2 Customizing the background color of the diagram........................49
7.5.3 Customizing the scale values / maximum values factor ...............50
7.5.4 Customizing the name of the curve..............................................51
7.5.5 Delete curve button ......................................................................52
7.6 Language selection....................................................................................52
7.7 Legal notice / quick guide...........................................................................55
8Measuring device ...............................................................................................56
8.1 Safety when using the measuring device...................................................56
8.2 Displays .....................................................................................................56
8.3 Connections...............................................................................................56
8.4 Screw tightening torques............................................................................56
8.5 Setting up the TEST module......................................................................58
8.5.1 TEST module for T211 mandrel ...................................................58
8.5.2 TEST module for zero point clamping system..............................60
8.6 Converting the TEST module.....................................................................65
8.6.1 TEST module for external clamping device size 65 and size 65-
30 .................................................................................................65
8.6.2 TEST module for external clamping device size 32......................68
8.6.3 TEST module for external clamping device size 65-4...................73
8.7 Assembling a TEST module with an IT module .........................................75
8.8 Disconnecting a TEST module from an IT module.....................................77
9Measurement .....................................................................................................79
9.1 Safety while measuring..............................................................................79
9.2 Preparation ................................................................................................80

TESTit
Order hotline [phone]
5
9.2.1 Preparing the software .................................................................80
9.2.2 Preparing the measuring device...................................................80
9.3 Clamping the measuring device.................................................................81
9.3.1 External clamping devices............................................................81
9.3.2 Internal clamping devices.............................................................81
9.3.3 Hollow tapered shanks .................................................................82
9.3.4 Steep taper...................................................................................82
9.3.5 Zero point clamping systems........................................................82
9.3.6 centroteX S / centroteX AC...........................................................83
9.3.7 T211 mandrel ...............................................................................83
9.3.8 Drawtube......................................................................................83
9.4 Measuring..................................................................................................84
9.4.1 Selecting a clamping device.........................................................84
9.4.2 Selecting a measuring device.......................................................86
9.4.3 Performing a measurement..........................................................91
9.4.4 Saving the measurement..............................................................92
9.4.5 Creating a measurement protocol ................................................95
9.4.6 Overload.......................................................................................98
9.4.7 Checking the connection between TEST module and the IT
module..........................................................................................99
9.5 Speed/force diagram................................................................................101
9.5.1 Selecting a clamping device.......................................................101
9.5.2 Selecting a measuring device.....................................................103
9.5.3 Creating a centrifugal force curve...............................................104
9.5.4 Selecting a segment...................................................................107
9.5.5 Adding a curve............................................................................108
9.5.6 Deleting a curve..........................................................................109
9.5.7 Curve overview...........................................................................110
9.5.8 Exporting a curve........................................................................110
10 Maintenance.....................................................................................................111
10.1 Maintenance safety..................................................................................111
10.2 Cleaning...................................................................................................111
10.3 Annual factory calibration.........................................................................111
11 Disposal............................................................................................................113
12 Faults................................................................................................................114
12.1 Procedure with faults................................................................................114
12.2 Fault table................................................................................................115
12.3 Reseting the IT module............................................................................116
13 Annex...............................................................................................................117
13.1 Contact.....................................................................................................117
13.2 Conformity declaration.............................................................................117

TESTit
6
Order hotline [phone]
Directory of tables
Table 1: Technical data of TEST module for external clamping devices.....20
Table 2: Technical data for TEST module for internal clamping devices.....21
Table 3: Technical data of TEST module for hollow tapered shanks...........21
Table 4: Technical data for TEST module for steep taper...........................21
Table 5: Technical data for TEST module for zero point measuring
systems.........................................................................................22
Table 6: Technical data for TEST module for centroteX S / centroteX AC..22
Table 7: Technical data for TEST module for T211 mandrel.......................22
Table 8: Technical data for TEST module for drawtube..............................23
Table 9: Operating conditions .....................................................................24
Table 10: Display colors of the Bluetooth® symbol.......................................40
Table 11: Screw tightening torques, metric control threads...........................57
Table 12: Screw tightening torques for aluminum components.....................57
Table 13: Fault table....................................................................................116

TESTit
General
Order hotline [phone]
7
1 General
1.1 Information about this manual
This manual enables you to work safely and efficiently with
the product.
This manual is part of the product and must be kept in a lo-
cation directly beside the product that is accessible to the
personnel at all times. The personnel must have read this
manual carefully and understood its contents before starting
any work. The basic requirement for safe work is compliance
with all stipulated safety notices and work-related instruc-
tions in this manual.
If the product is passed onto a third party, this manual must
accompany it.
Illustrations in this manual are there to facilitate a basic un-
derstanding, and may differ from the actual design configu-
ration of the product.
1.2 Variants
1.2.1 TESTit V1
One-piece design.
The electronics and the force transducer are inseparably
connected.
Communication via Bluetooth Classic.

TESTit
General
8
Order hotline [phone]
1.2.2 TESTit V2
Two-piece version
The electronics »IT Module« and the force transducer
»TEST Module« can be separated from each other.
Communication via Bluetooth Low Energy [BLE].
1.3 Key to symbols Safety instructions in this manual are designated by sym-
bols. The safety notices are invoked by signal words that ex-
press the level of hazard involved.
Always comply with safety notices and exercise caution to
avoid accidents, injury to people and damage to materials.
Safety notices
DANGER
… indicates an immediate and hazardous situation
that can lead to death or serious injury if not avoided.
WARNING
… indicates a potentially hazardous situation that can
lead to death or serious injury if not avoided.
CAUTION
… indicates a potentially hazardous situation that can
lead to moderate or slight injuries if not avoided.
NOTE
… indicates a potentially hazardous situation that can
lead to damage to materials if not avoided.
Tips and recommenda-
tions
INFORMATION
… highlights useful tips and recommendations as well
as information for efficient and problem-free opera-
tion.

TESTit
General
Order hotline [phone]
9
… refers to other documents relating to personal and
general safety.
Warning symbols may appear on the product or its compo-
nents.
Always pay attention to warning symbols, and exercise cau-
tion to avoid accidents, injury to people and damage to ma-
terials.
… warns of stored energy [for example involving springs].
… warns of hand injuries.
… draws attention to the fact that the operating instructions
of the product must be read.
1.4 Limitation of liability All details and notices in this manual were compiled with due
reference to applicable standards and specifications, state-
of-the-art technology and our many years of expertise and
experience.
The manufacturer accepts no liability for damage arising
from any of the following:
Non-compliance with this manual
Unintended use
Use of untrained personnel
Autonomous conversion work
Technical modifications
Use of non-approved spare parts
Use of non-approved accessories
Subject to any commitments agreed to in the supplier con-
tract, the General Terms & Conditions of Business and the
delivery terms of the manufacturer and all legislative stipula-
tions valid at the time of conclusion of this contract.

TESTit
General
10
Order hotline [phone]
1.5 Copyright This manual is protected by copyright, and are only intended
for internal use.
The dissemination of this manual to third parties, reproduc-
tions in any shape or form - even in part - as well as com-
mercial use and/or communication of their contents are pro-
hibited for anything other than internal use, except with the
written consent of the manufacturer.
Infringements oblige the offending party to pay compensa-
tion. Without restriction on further claims.
1.6 Scope of delivery IT module without display device
The scope of delivery of this product includes:
IT module [basic unit]
USB stick with the measurement and TESTit archiving
software
Bluetooth stick
USB charger / power adapter
USB charging cable for the IT module
Magnet holder
Torx wrench
Storage case
The operating instructions
Additionally needed and included as optional items in the
scope of delivery:
TEST module [measuring device]
IT module with display device
The scope of delivery of this product includes:
IT module [basic unit]
Display device [tablet] with the measurement and
TESTit archiving software
USB charger / power adapter
USB charging cable for tablet
USB charging cable for the IT module
Magnet holder
Torx wrench
Storage case
The operating instructions
Additionally needed and included as optional items in the
scope of delivery:
TEST module [measuring device]

TESTit
General
Order hotline [phone]
11
TEST module
The scope of delivery of this product includes:
TEST module [measuring device]
Service pass and test protocol
Torx wrench [only for TEST module for external clamp-
ing devices]
Storage case
Additionally needed and included as optional items in the
scope of delivery:
IT module [basic unit]
Measuring adapter [only for TEST module for T211
mandrel and TEST module for zero point clamping sys-
tem]
Spindle flange and drawtube adapter [only for
TEST module for drawtube]
1.7 Spare parts and accessories
WARNING
Serious injuries can be caused by incorrect or de-
fective spare parts!
Always use genuine spare parts made by the orig-
inal manufacturer.
NOTE
Damage, malfunctions or total failure of the prod-
uct or the machine tool caused by an incorrect or
defective spare parts!
Always use genuine spare parts made by the orig-
inal manufacturer.
Spare parts and accessories can be sourced from contract
dealers or directly from the manufacturer [see »Contact«
chapter].
Without exception, wearing parts and components in contact
with the workpiece are not covered by warranty.

TESTit
General
12
Order hotline [phone]
1.8 Warranty terms The warranty terms are included in the manufacturer's Gen-
eral Terms & Conditions of Business.
NOTE
Effect on or destruction of the preinstalled TESTit
software by any system change and external influ-
ence on the display device!
Effects such as
Installation of additional software
Software updates
Connection with external devices and / or a
network
Is prohibited.
HAINBUCH accepts no responsibility for loss of data on the
display device.
The warranty for the TEST module is one year from delivery.
NOTE
Damage, malfunctions or total failure of the prod-
uct or the machine tool from incorrect or defective
accessories!
Use only the accessories included in the scope of
delivery:
Power adapter
USB cable

TESTit
Safety
Order hotline [phone]
13
2 Safety This section provides an overview of all the important safety
aspects for optimum protection of personnel, and for safe
and problem-free operation.
2.1 Responsibility of the operator
The product is used in the industrial sector. The operator of
the product is therefore governed by the provisions of Health
& Safety at Work legislation.
As well as the safety notices in this manual, the area of use
of the product must also comply with locally applicable
safety, accident prevention and environmental protection
specifications as well as those in the manual for the machine
tool.
No modifications must be made to the product. The operator
is wholly and solely responsible for any resultant personal
injury and/or damage to materials.
INFORMATION
This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful inter-
ference when the equipment is operated in a commer-
cial environment. This equipment generates, uses,
and can radiate radio frequency energy and, if not in-
stalled and used in accordance with the instruction
manual, may cause harmful interference to radio com-
munications. Operation of this equipment in a residen-
tial area is likely to cause harmful interferencein which
case the user will be required to correct the interfer-
ence at his own expense.
2.2 Personnel requirements
WARNING
Serious injuries caused by incorrect handling of
the product by insufficiently skilled or trained per-
sonnel!
All activities must be performed by skilled staff
from the relevant specialist field.

TESTit
Safety
14
Order hotline [phone]
WARNING
Serious injuries caused by unauthorized presence
of unauthorized personnel in the working area!
Keep unauthorized people away from the working
area.
If in doubt, speak to people and direct them to
leave the working area.
Interrupt work until unauthorized people have left
the working area.
NOTE
Serious damage to materials caused by incorrect
handling of the product by insufficiently skilled or
trained personnel!
All activities must be performed by skilled staff
from the relevant specialist field.
This manual name the following skills sets required for vari-
ous different areas of activity:
Skilled specialist
Skilled specialists, due to their professional training,
knowledge and experience and awareness of applicable pro-
visions, are capable of carrying out the work entrusted to
them and independently to identify and avoid potential haz-
ards.
Hydraulics specialist
Hydraulics specialists are trained in the specific task profile
for which they are employed, and are familiar with the rele-
vant standards and legislative provisions.
Due to their vocational training and experience, hydraulics
specialists can work on hydraulic systems and can inde-
pendently identify and avoid potential hazards.
Pneumatics specialist
Pneumatics specialists are trained in the specific task profile
for which they are employed, and are familiar with the rele-
vant standards and legislative provisions.
Due to their vocational training and experience, pneumatics
specialists can work on pneumatic systems and can inde-
pendently identify and avoid potential hazards.
Electricians
Electricians are trained in the specific task profile for which
they are employed, and are familiar with the relevant stand-
ards and legislative provisions.
Due to their vocational training and experience, electricians
can work on electrical systems and can independently iden-
tify and avoid potential hazards.

TESTit
Safety
Order hotline [phone]
15
Trainees
Trainees can only work on the machine under the supervi-
sion and direction of staff skilled in the relevant specialist
field.
The only people admitted as personnel are those who can
reasonably be expected to carry out their work to a reliable
standard. People whose response capabilities are impaired,
for example by drugs, alcohol or medication, are prohibited.
For the selection of personnel, pay attention to the stipula-
tions applicable at the place of work governing age and spe-
cific vocational requirements.
2.3 Intended use
The measuring device is intended for measuring the force
of a product in a CE-compliant machine tool.
The product is only intended for the type of use described
in this manual [see »Use« chapter]. Furthermore, an ex-
tended form of use can be agreed contractually between
manufacturer and operator.
Only skilled staff from the appropriate specialist fields may
operate and clean the product [see »Personnel require-
ments« chapter].
Never exceed the technical values stipulated forthe product
[see »General information« and »Operating conditions«
chapters].
Furthermore, never exceed the limits for use of the product
[see »Limits of use« chapter].
The product must be serviced regularly [see chapter »An-
nual factory calibration«].
When used for its intended purpose, the operational safety
of the product isassured, subject to compliance with relevant
safety stipulations, to the full extent foreseeable.
Intended use also includes compliance with all stipulations
in this manual.
Any form of use beyond the scope of intended use, or other
forms of use of the product, is considered as misuse, and
can lead to dangerous situations.

TESTit
Safety
16
Order hotline [phone]
WARNING
Serious injuries caused by misuse of the product!
Only in a CE-compliant machine tool with a sepa-
rating set of guards.
Only use for the type of use indicated [see »Use«
chapter].
Only skilled staff from the appropriate specialist
fields may use the product [see »Personnel re-
quirements« chapter].
Never exceed the technical data indicated on the
product [see »General information« and »Operat-
ing conditions« chapters].
Never exceed the limitsfor use of the product [see
»Limits of use« chapter].
The product must be serviced regularly [see
chapter »Annual factory calibration«].
Only use with compatible products.
NOTE
Damage to materials caused by incorrect use of
the product!
Only in a CE-compliant machine tool with a sepa-
rating set of guards.
Only use for the type of use indicated [see »Use«
chapter].
Only skilled staff from the appropriate specialist
fields may use the product [see »Personnel re-
quirements« chapter].
Never exceed the technical data indicated on the
product [see »General information« and »Operat-
ing conditions« chapters].
Never exceed the limitsfor use of the product [see
»Limits of use« chapter].
The product must be serviced regularly [see
chapter »Annual factory calibration«].
Only use with compatible products.
Claims of all kinds will be rejected that are due to unintended
use.
Here are some examples of unintended use of the product
if the product is used for unintended clamping devices.

TESTit
Safety
Order hotline [phone]
17
2.4 Personal protective equipment
During work, it is essential to wear personal protective equip-
ment to minimize the health hazards.
Always wear the required personal protective equipment
when working on any given job.
Always pay attention to any notices about personal protec-
tive equipment displayed in the working area.
Always wear
When working, always wear the following items:
Workplace clothing
Workplace clothing should be close-fitting, with low tear-re-
sistance, narrow cuffs and no protruding parts. It serves pri-
marily to protect the wearer from coming into contact with
moving machine parts. Do not wear rings, chains or other
jewelry.
Safety footwear
To protect the wearer from any heavy items that may fall,
and from losing their footing on slippery ground.
Protective goggles
To protect the eyes from projectile parts and liquid
splashes.
Hair net
To protect long hair from getting snagged in rotating parts
on the machine tool.
Additional personal
protective equipment
When carrying out certain work, additional personal protec-
tive equipment is required. Separate reference is made to
this in the individual chapters of this manual. The following
section explains these additional items of personal protec-
tive equipment:
Protective gloves
To protect the hands from friction, chafing, stabbing or
deeper injuries and from contact with hot surfaces.

TESTit
Safety
18
Order hotline [phone]
Hard hat
To protect against falling and projectile parts and materials.
2.5 Particular hazards The following section names residual risks resulting from the
installation of the product in a machine tool. In all cases, the
residual risks detected during a risk assessment of the ma-
chine tool need to be named by the operator.
Pay attention to the safety instructions named here, as well
as the warning notices in other chapters of these operating
instructions to reduce the risk of health hazards and to pre-
vent dangerous situations.
Sharp-edged parts
WARNING
Serious cut injuries caused by sharp-edged parts
and burrs!
All installation of individual parts must be per-
formed by skilled staff from the relevant specialist
field.
Also wear the following items of personal protec-
tive equipment, in addition to the basic equip-
ment:
2.6 Functionality
WARNING
Serious injuries caused by severe contamination
of the product!
Always comply with the cleaning instructions and
intervals [see »Cleaning« chapter].
NOTE
Incorrect measurement results due to insufficient
cleaning and service intervals.
Always comply with the cleaning and intervals
[see »Cleaning« chapter].

TESTit
Safety
Order hotline [phone]
19
2.7 Environmental protection
NOTE
Substantial damage to the environment can result
from non-compliant handling or incorrect dis-
posal of environmentally hazardous substances!
If environmentally hazardous substances enter
the environment accidentally, take immediate re-
medial action.
If in doubt, notify the relevant municipal authori-
ties about the incident.
The following environmentally hazardous substances are
used:
Rechargeable battery
Batteries and rechargeable batteries as well as other elec-
tronic parts and foreign materials contain toxic substances.
These must not enter the environment.
Dispose of environmentally hazardous substances properly
[see »Disposal« chapter].

TESTit
Technical data
20
Order hotline [phone]
3 Technical data
3.1 General information
TEST module for
external clamping devices [clamping force measurement]
Size
AS 18
AS 32
AS 65
AS 65-30
AS 65-4
Clamping ø
18
32
65
65
65
Max. clamping force meas-
uring range []: 4 meas-
uring points
-
-
-
-
0-150
Max. clamping force meas-
uring range []: 3 meas-
uring points
0-75
0-140
0-225
0-30
-
Max. clamping force meas-
uring range []: 2 meas-
uring points
-
0-90*
0-150
0-15
0-150
Max. speed []
10000
8000
6000
6000
6000
Dimensions ø x length
[]
Ø76 x 30
Ø134 x 28
Ø134 x 36
Ø134 x 36
Ø134 x 36
Protection class
IP21
IP21
IP21
IP21
IP21
* To use size 32 with two measuring points, the flat measuring pins
must be used, see chapter »Converting the TEST module«
Table 1: Technical data of TEST module for external clamping de-
vices