Hakko Electric Machine Works Co., Ltd. HAP1012 User manual

INSTRUCTIONSMANUAL
B3- 2029- 01
100VHOTAIRGENERATOR
HAKKOHOTAIRGENERATOR
HAP1012
Thankyouforyourchoosingourproduct.
Readtheinstructionsbeforeuseandkeepinthe
convenientplaceforfuturereference.
Pleaseconfirmthefollowingondelivery.
・ Checkifthenameplateiscorrectasyouordered.
・Check if there are any damages or deformation
duringtransportation.
・ Checkifthereareanyloosenedboltsorscrews.

1
FORSAFEUSEOFTHISPRODUCT
Weusethefollowingsymbolsforsafety.
WARNING
Improperusemaycausethedangerofdeathorinjury.
CAUTION
Improperusemaycausethedangeroflightinjuryor
propertydamage.
WARNING
DANGER
●Donottouchthecontrolpanel
bywethands.
Itmaycauseelectricshock.
Itmaycausefire,electricshockor
failures.
●Donottakeapartordeform
thedevice.
Itmaycausefire,electricshockor
burns.
●Donottakeoffthesidecover
duringoperation．
Watermaycauseshortcircuit,
electricshockorfailures.
●Donotpourwateratthebody
orthecontrolpanel.
Temperaturearoundtheexitof
outletisveryhigh.Itmaycause
burns.
●Donottouchpartsofhigh
temperaturewithbarehand.
Itmaycausefireorfailures.
●Donotclosetheexitofinlet
andoutletatwork.
DANGER
Improperusecausesthedangerofdeathorinjury.
Otherwise it causes explosion or fires. The device is not designed in
explosionproof．
●Donotheatexplosiveorflammablegasesnor
operatethedeviceintheatmosphereofthose．

2
●Incaseofpowdertransportation
byhotair,thecheckvalveis
neededontheoutlet.
Ifpowderreversesintotheoutlet,
itmaycausefireorexplosion.
Heatedlintordustmaycausefire.
●Donotuseindustyorlinty
environment.
Itmaycausefireorfailures．
●Donotputflammablethings
neartheinlet.
Itmaycausefire．
●Donotputflammablethings
aroundtheexitofoutlet．
Itmaycausefireorfailuresby
accidentalfalling．
●Donotuseontheinclined
ground.
Itmaycauseelectricshockor
failures．
●Donotheatsteamyair.
Otherwiseitmaycauseelectric
shockorfailures.Thedeviceis
designedonlyforindooruse．
●Donotuseoutdoors．
Otherwiseitmaycausefireor
failures．
●Powercablemustbeunfolded
andturnedon.
Itmaycauseelectricshockor
failures．
●Donotstepnorputthingson
thedevice.
Otherwiseitmaycausefire,
electricshockorfailures．
●Donotusewithanypower
voltageotherthan100V.
CAUTION
Itmaycauseelectricshockor
burns.
●Donottouchtheterminalpart
oftheheaterduringoperation.
Itmaycausefire,injuryorfailures.
●Donotputahandorotherthings
intotheinletortheoutlet.

3
1.MAINSPECIFICATIONS
80
Distancebetweenfixingholes
（50）
473
（38）
（561）
322
Inletpipe
215
φ73
Outlet
Movableplate
damper
153
Distancebetweenfixingholes500
520
Fixingboltfortheinlet
4−Ｍ5、P.C.D.96
260
365 53
（280）
52 （totheflangeoftheblower）
（20）
Inletofairto
cooltheblower
Movableplatedamper
2Pplugwith
groundingterminal
Inlet
3mpowercable
4-φ7×14Fixinghole
pipewiththe
diameter75㎜
DIMENSIONSOFPARTS
2.NAMESOFPARTS
Handle
Outlet
Sidecover
Blower
Controlpanel
Hangerfor
powercable
Powercable
Movableplatedamper
Inlet
FRONT BACK
ProductNo. HAP1012
Productcode 00700710
Power 100V(50 ／ 60Hz)
Heatercapacity 1.2 kW
Temperaturerangeofairattheexitofoutlet
20℃ ofenvironmentaltemperature. Noaircirculation
30〜40℃ (withthedamperfullopen)
60〜80℃ (withthedamperclosed)
Temperaturerangesetbythethermostat 33〜120℃
Airvolume（50/60Hzasreference） 3.9
／ 4.6裙/min(withthedamperfullopen)
1.2
／ 1.5裙/min(withthedamperclosed)
Airvolumecontrol Amovableplatedampercontrolsairinlet.
Noiseatthemaximumofairvolume 68dB
Thediameteroftheinlet φ75mm(SPCCpipe)
Thediameterofoutlet φ73mm(Stainlesssteelpipe)
Temperaturerangeofairattheinlet -10℃〜100℃
Weight 24kg
Powercable 3mFlexiblecable(VCTF)withplug
5.4 ／
6.2裙/min(50/60Hz)
0.63 ／ 0.91 kPa(50/60Hz)
100V0.15 kW(50/60Hz)
Maximumairvolume
Maximumstaticpressure
Blowercapacity
Blowerspecifications

4
④ ⑤ ⑥
① ② ③
①Heaterlamp
②Blowerlamp
③Powerlamp
④Temperaturecontroldial
⑤Operationswitch
⑥Powerbreaker
CONTROLPANEL
3.INSTALLATION
●Thedeviceisdesignedforindooruse.Installationisrequiredatthefollowingcondition.
《INSTALLATIONLOCATION 》
《INSTALLATION 》
①Temperature ：0 〜 40 ℃
②Relativehumidity ：R.H.80 ％ orless
③Noexplosiveorcorrosivegases
④Indoorwithoutrainorwind
⑤Littledust
⑥Donotsetthedeviceinclosedspace.Keeptheinlet
50mmormorefromthewall
⑦Flat,hardandlevelfloor
（1）Installthedevicehorizontally.
（2）Keepenough spaceformaintenancearound
thedevice.
（3）Fixthedevicetighlywithbolts,washersand
springwashersthrough(four)fixingholes.
Bolts,washersandspringwashersarenotattached
inthecomponent.

5
（1）Incaseofconnecting theflexible
hosewiththeoutlet,tightenthe
hosewithquickreleaseband．
《PIPING 》
Quickreleaseband
Outlet
Flexiblehose
（2）Incircularsystemuse,afterremovingtheplatedamper,connecttheflexiblehoseandtighten
withquickreleaseband．Useflangeddampertocontrolairvolumeduringcirculation.
(availableflangeddamper:PPD0075orPSD0075)
CAUTION
Usesuitableflexiblehose
accordingtotemperatures
ofhotair.Otherwiseitmay
causefire.
Gasket
Flangeddamper
Quickreleaseband
Bolt
Flexiblehose
＊Refertospecifications ondiametersof theinlet
andtheoutlet．
＊Fixa hoseconnectionoraflangeddamperwith
theinletbyfourbolts.
(Quickreleasebandandflexiblehosearesupplied
asoptionalparts.)
P.C.D 96
φ7 5
5°
Thedimensionsoftheinlet
(Picturewithouttheinletpipe)
4−M5

CAUTION
6
4.HOWTOOPERATE
5.MALFUNCTIONSANDSOLUTIONS
(1)Turnonthepowerbreakeronthecontrolpanel.Thepowerlamp(orange)lightsup.
(2)Turnonthe operationswitch.
(3)Rotatethetemperaturecontroldialinaclockwisedirection.Hotaircomesoutfromtheoutlet
andtheblowerlamp(green)lightsup.Theheaterlamp(red)lightsupaslongasthepreset
temperatureishigherthanthatofair.
(4)Adjustthetemperaturecontroldialontemperatureinuse.
(5)Adjusttheairvolumeandtemperaturebycontrollingthemovableplatedamperoftheinlet.
Temperaturewillincreaseasthedampercloses.
(6)Afterreachingthepresettemperature,theheaterlampisalternatelyturnedonandoffby
temperaturecontrol.
(7)Whenyoustopthedevice,turnofftheoperationswitchfirst.Theheateristurnedoffandthe
blowerisgoingonfortwomoreminutes.Aftertheblowerstops,turnoffthepowerbreaker.
MALFUNCTION POSSIBLECAUSE SOLUTION
Thedevicedoesn't
workthoughthe
operationswitchis
on.
Nopowersupply.
Checkiftheplugisconnectedintothesocket
andthepowerbreakeristurnedon.
Checkiffeedingvoltageisasmuchas100V.
Noaircomesout.
Presettemperatureofthecontrolleristoolow. Increasethepresettemperature.
Failuresinthethermostatorthefan. Repairorreplacethethermostatorthefan.
Thetemperatureof
airdoesn'tincrease.
Presettemperatureofthecontrolleristoolow. Increasethepresettemperature.
＊1：AskyourdistributorsortheSalesHeadOfficeofHAKKOCO.,LTD.
Stopoperationandpoweroffimmediatelyaftermalfunctionarises.
Cooldownandsolvetheproblembeforeyoure-start．AskyourdistributorortheSalesHead
OfficeofHAKKOCO.,LTD.ifthedevicewouldnotrecover.
Thetemperatureof
airistoohigh.
Thedamperisfullyclosed. Openthedamper.
Failuresinthethermostatorthefan. Repairorreplacetheheaterorthethermostat.
＊1
Failureinthethermostat. Repairorreplacethethermostat.
Duetomalfunctionoftheblower,athermostat
works.
Checkiftheinletandthefanoftheblower.
Blowoutofthethermalfuse. Replacethethermalfuse.＊1
Blowoutofthethermalfuse. Replacethethermalfuse.＊1
Donotturnoffthepowerbreakerwithoutcoolingfortwo
minutes.Otherwiseitmaycausefailures.

6.MAINTENANCE
(1)Wipedirtonthebodybyclothwithalcohol.Donotusethinner
orwater.
(2)Keeptheinletclean.
water thinner
AFTER-SALESERVICE
○HAKKOCO.,LTD.THERMALDEVICESSALESDIVISION
SalesHeadoffice
1-7-9Kamimeguro,Meguro-ku,Tokyo,1530051,Japan
TEL.[phone]FAX.[phone]
○HAKKOELECTRICMACHINEWORKSCO.,LTD.<Manufacturer>
1490Isobe,Chikuma-shi,Nagano,3890806,Japan
TEL.[phone]FAX.[phone]
○ HAKKOELECTRICTHERMALDEVICE(SHANGHAI)CO.,LTD.
No.512YutangRd.,Songjiang,Shanghai,201600,China
TEL.[phone]FAX.[phone]
○ HAKKO(THAILAND)CO.,LTD
9/41Moo5,PaholyotinRoad,Klong1,KlongLuang,Patumthani,12120,Thailand
TEL.[phone]FAX.[phone]
Website http://www.hakko.co.jp/
Ifyouhaveanyquestionsaboutourproducts,contactwithyourdistributors,ortheSalesHeadOffice
ofHAKKOCO.,LTD.Theaddressesandphonenumbersareasfollows.
●Ifyouhaveanyquestions,
ContactInformationofHAKKOGroup