Hako Robotic Fusion-FX CLASSIC User manual

Fusion-FX CLASSIC
HIGH SPEED BURNISHER WITH SUCTION
Parts Manual and Owners Guide
Hako Australia Pty Limited
ABN 43 002 858 059
90 Wetherill St North, SIlverwater NSW 2128
PO Box 6426, Silverwater NSW 1811
Telephone: [phone] Fax: [phone]
Freecall within Australia: 1800 257 221
Email: [e-mail]
www.hakoaustralia.com.au
An ideal cleaning
solution from
Hako Rotobic.

1
PACKAGING
Fusion-FX is despatched in two cartons. The
cartons contain the handle and chassis
assembly.
HANDLE ASSEMBLY
Remove the 5” bolt from the handle support
lugs.
Fit the handle between the chassis lugs. Insert
bolt with washer under bolt head through lugs
and handle stem. Tighten nut with washer
under nut head until no side movement is
evident and handle is free to rotate.
Remove 3” bolt from handle upright support
lugs and repeat the above procedure.
Upright
5” Bolt
3” Bolt
Handle
Lugs
ELECTRICAL CONNECTION
Align 4 pin bayonet socket from handle with
plug base on chassis, and lock into place, refer
to Pic.2.
HANDLE ADJUSTMENT
To adjust handle height, release the handle
clamp by rotating the handle lever shown in Pic
3 clockwise, adjust handle to comfortable waist
height, then lock into position, by rotating the
lever counter clockwise.
Do not use excessive force to lock.
Do not adjust the back of the handle clamp
shown in Pic 4.
Pic 1 Fusion-FX Classic Handle Assy
Pic 2 Electrical Connection
Release
Direction
Clamping
Direction
User Adjustment Not
Required On This Joint
Pic 4 Factory Connection Pic 3 Handle Adjustment

2
PAD SIZE
Use 25mm thick, 50cm diameter synthetic high
speed pads. Pads containing natural fibre may
release odours which can be confused with
burning smells, and are not recommended.
FITTING PADS
Raise the handle into an upright position and lay
machine back onto the floor refer to Pic 5
Remove the Pad Retainer (left hand thread).
Fit the high speed pad central to the drive.
Engage the Pad Retainer screwing it firmly into
position.
Spin the drive by hand to ensure the pad runs
concentrically. Reposition if necessary. A non
centrally position pad may cause the machine to
vibrate.
HANDLE INDICATOR AND CONTROLS
Lock
Release
Pic 5 Attaching a Pad
SKIRT FITTING
The Skirt Assembly is a slip on fit to the Cover
refer to Pic 7. Check that the skirt is sitting
evenly on the floor.
Start / Run
Lever
Safety
Interlock Lever
Power Indicator
Vacuum
Switch
Pad
Pressure
Indicators
Pic 6 Handle Indicators & Controls
MOTOR CONTROLS
Manual Reset Thermal
Over load Switch.
Pic 7 Skirt Attachment
SAFE USE
●Ensure that this Manual has been read
and understood by the operator.
●This appliance is not intended for use by
young children or infirm persons without
supervision
●Only trained operators should use this
appliance and be familiar with its
adjustment and use.
Pic 8 Motor Thermal Overload Switch
When the motor has switched off from overheating,
allow sufficient time for it to cool, then press switch
to reset as shown in Pic 8.

3
START UP
Unwind the electrical cord and plug into power
point.
Adjust handle to comfortable waist height refer
to Pic 12
Check that the power indicator lamp is ON.
Push the Safety Interlock Lever forward to dis-
engage safety lock refer to Pic 9.
Squeeze the start/run lever one side only,
which will START the machine refer to Pic 10
Switch the vacuum motor as shown in Pic 14
Push
Forward
Pic 9 Dis-engaging the Safety Interlock
Forward Motion
at Walking Speed
Pic 12 Handle Height Position & Operation
CONTROL
Adjust the pad pressure to avoid overloading
the machine refer to Pic 11.
The pad pressure can be increased or
decreased by turning the Screw Height
Adjuster, clockwise for decreasing the pad
pressure or anti-clockwise for increasing the
pad pressure refer to Pic 11
The optimum pad pressure is achieved when
the Green light indicator is at its maximum.
This occurs just before the Red light indicator
comes ON refer to Pic 13
NOTE:
(1) The optimum pad pressure should be set
by the operator during operation. It may
take several attempts to optimize the
setting.
(2) The machine should be in constant motion
to avoid burning the floor.
Squeeze Lever
Pic 10 Dis-engaging the Safety Interlock
Pic 11 Pad Pressure Adjustment

4
(3) If the Red light occassionally flickers ON
during operation, it is due to undulating
floors and is not detrimental to the
machine.
(4) Once the height adjustment is set, the
Fusion-FX Classic burnisher is operated in
a straight forward motion at walking
speed.
VACUUM OPERATION
To operate the vacuum press the switch as
shown in Pic 14
PLANNING THE JOB
Plan the work path based on the location of the
power point, room/furniture layout, entrance and exit
points.
Work away from the power cord to avoid
entanglement with the rotating brush/pad
mechanism.
Ensure that the power cord is clear of the
operator’s feet to avoid tripping, refer to Pic 15
TRANSPORTATION
For transporting the machine on level surfaces
adjust the handle in an upright position, and
transport the machine on the back wheels refer to
Pic 16.
When transporting the machine and stairs are
encountered mechanical lifting aids should be
used.
Do not transport the machine up stairs by pulling
on the handle, this practice increases forces on
the operator that can cause operator injury.
Where lifting of the machine is inevitable,
operators should be trained in team lifting and
manual handling techniques.
Pic 16 Transporting the Machine
RED Lamp
Indicator
GREEN Lamp
Indicator
Pic 13 Pad Pressure Indicators
Pic 14 Vacuum Operation
Trailing cord
away from
operator’s feet.
Pic 15 Planning the Job

5
PAD MAINTENANCE
Replace pads that are excessively worn, to reduce
the risk of floor damage.
Wash pads on a regular basis and then store to dry.
Excessive amounts of polish or embedded in the
pad will cause excessive drag that can over load
the machine. For best results use clean or new
pads.
Abrasive materials embedded in pads can scratch
the floor surface. Ensure clean pads are used.
POWER CORD MAINTENANCE
Unplug the electrical cord from the power outlet
when the machine is not in use, or when cleaning
or maintaining the machine.
Wind the power cord between the handle and cord
storage arm from the machine end to reduce
knuckling, check for damage, and remove soilage
as shown in Pic 17.
Replace cords that are badly kinked, knuckled, cut
or damaged.
If the cord is damaged it must be replaced with the
original manufacturers part and by an Authorized
dealer or similarly qualified person.
SKIRT MAINTENANCE
Remove accumulated dirt and debris from the skirt.
Check the skirt for tears.
Replace the skirt when the edges are worn.
FILTER BAG MAINTENANCE
Access the filter bag by releasing the latches on the
Canister Assembly holding the Lid refer to Pic 18.
To clean, push the bag inside out over a bin, and
then brush the surface clean using a soft banister
brush or vacuum refer to Pic 19.
Check the filter bag for perforations and thinning.
Replace the bag as necessary.
Pic 17 Cleaning and Checking the
Cord
Pic 18 Filter Bag Removal
Pic 19 Filter Bag Maintenance

6
HAZARD PRECAUTIONS
Unplug electrical plug from the power point before conducting repair, service, maintenance
or equipment cleaning.
Electrical
Do not handle electrical plug or machine with wet hands and power connected.
Do not store machine outdoors or expose to rain.
Do not wash or hose down the machine.
Do not clean the machine by spraying it with water, detergent or cleaning solutions.
Do not use machine if water has been picked up by the vacuum system, without electrical
inspection by a qualified person.
Do not pull on the Power Cord.
Work away from the Power Cord to avoid entanglement with the rotating brush/pad mechanism.
Plan work path based on layout and work area using a systematic approach.
Machine Control and Property Damage
Ensure correct handle height adjustment for control.
Fit quality high speed pads, correctly sized, to suit application.
Ensure the machine is in constant motion over the floor area. Keeping the machine in a
localized spot may result in friction burns to the floor.
Trips, Slips and Falls
Do not wear open top footwear when using this equipment.
Ensure electrical cord is clear of machine and operators feet.
Use appropriate signage and barriers e.g. ‘Cleaning in Progress’ to alert public to cleaning
activity.
Burns, Fire, or Explosion
Do not vacuum anything that is burning or smoking such as cigarettes, matches or hot ash.
Do not use machine in areas where flammable or combustible liquids, vapors or gases are
present.
Do not operate near explosive materials such as solvents, thinners, fuels or grain dust.
Muscloskeletal Injury
Change pad using correct posture.
Adjust handle to correct height and operate machine using correct posture.
Hold handle firmly at start, relax grip and maintain a straight wrist when machine is running.
Using mechanical aids or team lifting, when lifting the machine
Do not pull machine upstairs.
Respiratory Damage/Illness due to Irritant Dust.
Do not use machine for vacuuming hazardous dust/particulates as defined in clause 50,
WorkCover NSW, Occupational Health and Safety Regulation 2001.
Filtration efficiency, vacuum airflow, particulate size and quantity must be considered in the
assessment of emissions.

7
SPECIFICATIONS
Main Motor
Type: Induction 4 Pole CSCR
Voltage and Frequency: 220 –240 Volts a.c. / 50 –60 Hz
Power Output: 1500 watts @ 8.3 amps
Vacuum Motor
Type: Single stage Flo-Thru
Voltage and Frequency: 220 –240 Volts a.c. / 50 –60 Hz
Air Flow: 20 litres/sec
Transmission
Type: Direct drive
Output speed: Standard 1440 rpm at 50 Hz
Standard 1720 rpm at 60 Hz
Noise
Noise: 68dBA with beige pad on vinyl flooring.
Filter / Filtration
Media: Polyester 96.9% Efficiency EN 60312 Dust
Capacity: 2.5 Litre
Electrical Cord
Type / Length: 15 amp 3 core normal duty 15m long
Handle
Safety: Mechanical interlock
Activation: Lever activated double pole micro-switch
Stopping: Unattended automatic stop incorporated
Adjustment: Lever operated clamp, with infinitely variable
height adjustment through 90°
Wheels
Type / diameter: Fixed axle non-marking / 160mm dia.
Weight (No Brush)
41 kg
Brush / Pads
Size: 50cm High Speed Pad
Nominal pad.thickness 25mm.
Compliance
Standards: Australian and New Zealand Standards
AS/NZS 60335.1 & 60335.2.10
Electromagnetic
Conformity
Declaration: Australian and New Zealand Standard
AS/NZS CISPR 14.1
Marking: C-Tick Mark N3771

8
ELECTRICAL CIRCUIT DIAGRAM Fusion-FX Classic

9
CHASSIS FUSION-FX CLASSIC

10
FUSION-FX Classic Chassis Assembly Parts List
ITEM
No.
PART
No.
DESCRIPTION
QTY
ITEM
No.
PART
No.
DESCRIPTION
QTY
1
13250001
Filter Bag Polisher 167Dia x 125L PE
1
40
13380017
Screw No. 4 x 5/8 S/T Pan ZP
2
2
13330011
Nut Hex 1/4 Hex Steel ZP
4
41
13350002
Plate Gland Fusion-FX Classic
1
3
13420022
Washer 1/4 x 1/16 x 1/16 SQ Sprg ZP
8
42
13380016
Screw No. 4 x 1/2 S/T Pan ZP
2
4
13420020
Washer 1/4 x 1/2 x 18# Flat ZP
4
43
13227703
Connector Panel Lock Assy
1
5
13227706
Canister Polisher Assy
1
44
13320000
Motor Polisher CMG 1500 W
1
6
13260010
Gasket Ring 150 OD x 12 x Section
1
13300001
Key Motor 3/16 x 3/16 x 1
1
7
13280007
Insulation Strip Wall Canister
1
13220035
Cap Start 108-130µF 86 x 46
1
8
13320002
Motor Vac 200W Single Stage Flo-Thru
1
13220036
Cap Run 30 µF 45 x 92 DQC
1
9
13217000
Bracket EMI Filter Assy
1
13220040
Cover Cap. Start
1
10
13380041
Screw No. 10 x 1/2 S/T Pan ZP
2
13220041
Cover Cap. Run
1
11
13220006
Cord Vacuum Fusion FX Classic
1
13380006
SwitchThermal Overload Manual
1
12
13260002
Grommet 8.7x12.7x6.4 Panel
3
13250015
Fan Plastic 22mm
1
13
13330013
Nut 3/8 Hex UNC Nyloc
1
13420060
Washer Fan Pressed Steel
1
14
13280006
Insulation Vac Chamber Wall Chassis
1
13220042
Cowl Plastic Motor Housing
1
15
13330012
Nut 5/16 Hex UNC Nyloc
1
13380007
Switch Centrifugal
1
16
13280005
Insulation Disc Vac Chamber Base
1
13350016
Plate Switch
1
17
13420025
Washer 5/16 x 3/4 x 18# Flat ZP
2
45
13210002
Bush Strain Relief 766-1147B
1
18
13210012
Bolt 5/16 UNC x 3 Hex ZP
1
46
13220005
Cord Motor Fusion-FX Classic
1
19
13420030
Washer 3/8 x 3/4 x 18# Flat ZP
2
47
13220009
Clamp 'P' Dia. 6.4 Mtg Hole 5.2
1
20
13210020
Bolt 3/8 UNC x 5 Hex ZP
1
48
13280008
Insulation Inlet/Exhaust Fusion
1
21
13350011
Pin M4 X 20 Roll ZP
1
49
13277002
Hose Inlet Assy Fusion-FX
1
22
13200002
Axle Fusion-FX 12.7 O.D. CrP
1
50
13310005
Lid Canister Red
1
23
13420038
Washer 1/2 S/Steel Wave Plain
2
51
13220025
Cover Inner Fusion-FX
1
24
13420036
Washer 1/2 x 1 x 16# Flat ZP
4
52
13420015
Washer 3/16 x 1/2 x 20# Flat ZP
14
25
13420101
Wheel 160mm Fusion-FX
1
53
13380042
Screw No. 10-16 x 16 Teks C2
6
26
13420039
Washer Starlock 1/2 UC D6143 ZP
2
54
13420027
Washer 5/16 x 5/64 x 5/64 Sprg Z
5
27
13220023
Cap Axle 1/2 CP
2
55
13210010
Bolt 5/16W X 1 Hex ZP
4
28
13380062
Screw 1/4W x 3 M/T RDHD ZP
4
56
13250011
Fabric Skirt Fusion-FX
1
29
13390003
Tube 19.35 x 26.5 x 21.4L MS
1
57
13240002
Extrusion LDPE Skirt Fusion-FX
1
30
13210006
Bumper Fusion-FX
1.6
58
13387001
Skirt Assy Fusion-FX
1
31
13330014
Nut M10 Hex Lock ZP
1
59
13227711
Coupling Assy
1
32
13420032
Washer 3/8 x 3/32 x3/32 SQ Sprg ZP
1
60
13370001
Retainer Big Mouth Set (R.)
1
33
13420102
Wheel Castor 50mm
1
61
13380033
Screw No. 8 x 3/4 Hex Streaker
10
34
13220022
Chassis Fusion-FX Classic
1
63
13350040
Pad UHS 50cm Beige/Kangaroo
1
35
13380013
Spring Compression Fusion-FX
1
64
13227710
Coupling Drive Assy
1
36
13420031
Washer 3/8 x 1 x 16# Flat ZP
1
65
13380070
Screw M8 x 25 Set Hex ZP
1
37
13380100
Screw Height Adjuster Fusion-FX
1
66
13420026
Washer 5/16 x 1-1/4 x 12# Flat
1
38
13380040
Screw No.10 x 3/8 Pan Taptite Trilobe ZP
1
39
13390006
Terminal Block 500-35DS 12 Way
0.33

Fusion-FX Industrial & Commercial Handle
11
39
38
No.
Part Name
Part No.
Qty
No.
Part Name
Part No.
Qty
Handle Fusion-FX IC Assy
13277070
21
Bolt 5/16W x 1-1/2 Hex ZP
13210011
1
1
Handle Grip
13270005
2
22
Grommet Loom Cord
13260001
1
2
Pin M6 x 20 Dowell CP
13350010
2
23
Cord Polisher 3 Core 15m x 15A
13220007
1
3
Housing Handle Lower Fusion-FX IC
13270002
1
24
Lever Handle Clamp IC
13310003
1
5
PCB Fusion-FX & Wiring Assy
13357000
1
26
Knob Handle 41Dia x 3/8 BSW
13300000
1
7
Insulator Post Fit Utilux H2818
13280000
2
27
ScrewWN1412 K B 50 X 20 Z
13380048
6
9
Screw No.10 x 3/8 Pan Taptite
13380040
1
28
Housing Handle Lid IC
13270004
1
10
Clamp Cord Handle IC
13220014
2
29
Lever Safety Interlock Handle IC
13310002
1
11
ScrewWN1412 K B 40 X 16 Z
13380026
4
30
Lever Start/Run Handle IC
13310001
1
12
Terminal Block ANE
13390005
1
31
Screw No. 7 x 25 HiLo Pan ZP
13380025
2
13
Screw No. 6 x 5/8 S/T Pan ZP
13380020
2
32
Switch Micro 2HP Terminals 2 x Com, 2 x NO
13380002
1
14
Tube Handle IC
13390001
1
33
Spring Compression Stainless Steel
13380010
1
15
Washer 15.8 x 8.05 x 0.90 Belleville ZP
13420045
1
34
Nut M6 Hex Steel ZP
13330010
2
16
Nut 5/16 Hex UNC Nyloc
13330012
1
35
Housing Handle Cover IC
13270003
1
17
Clamp Handle IC Set
13220015
1
36
Screw M6 x 45 M/T Pan ZP
13380052
2
18
Tube Upright IC
13390000
1
37
Label Handle IC
13310010
1
19
Bush Strain Relief Utilux H2097B
13210001
1
38
Switch Rocker Red 15A SPST
13380000
1
20
Cord Handle Fusion-FX IC Assy
13227702
1
39
Indicator Red 240V 0.3W T1200.04 & 152mm Leads
13280002
1

12
Hako Australia Pty Ltd Warranty Policy Effective July1, 2008
Hako Australia Made Simple Limited Warrantly Policy
Hako Australia Pty Ltd warrants to the original purchaser/user that the product is free from defects in
workmanship and materials under normal use. Hako Australia Pty Ltd will, oblige under this warranty to
repair or replace at our factory or authorised dealer service outlet, parts that fail under normal use and
service when operated and maintained in accordance with the Parts Manual and Owners Guide, after
examination discloses it to have been defective. All warranty claims must be submitted through a Hako
Australia Pty Ltd Dealer or Authorised agent and approved by Hako Australia Pty Ltd.
This warranty does not apply to components replaced due to recommended service schedules, normal wear
and tear or to items whose life is dependent on their use and care.
Special warning to purchaser - Use of replacement parts not manufactured or supplied by Hako Australia
Pty Ltd will void all warranties expressed or implied. A potential health hazard exists without original
equipmentreplacement.
All warranted items become the sole property of Hako Australia Pty Ltd or its original manufacturer,
whichever the case maybe.
Hako Australia Pty Ltd disclaims any implied warranty, including the warranty of merchantability and the
warranty of fitness for a particular purpose. Hako Australia Pty Ltd assumes no responsibility for any special,
incidental or consequential damages.
The limited warranty is applicable only to the original user/purchase or this product. Hako Australia Pty Ltd is
not responsible for costs or repairs performed by persons other than those specifically authorised by Hako
Australia Pty Ltd. This warranty does not apply to damage from transportation, alterations by unauthorised
persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss
of income due to malfunction of the product. If a difficulty develops with this machine, you should contact the
dealer from whom it was originally purchased.
Hako Australia Pty Ltd warranty period for Rotobic Focus Scrubber / Polisher for Parts and Labour is one (1)
year.
Hako Australia Pty Ltd or Authorized agents are required to submit all invoices when using or claiming for a
third party or subcontractor as part of their Warranty claim.
Hako Australia Pty Ltd is to approve or disapprove and clear for payment or credit within 30 days of receiving
a complete Warranty claim form from its Dealer or Authorised agent.
Hako Australia Pty Ltd is to advise by writing if a claim is disapproved or the total of the claim is varied from
that received.
Hako Australia Pty Ltd if claim is approved, will credit labour and parts to a Dealer or Authorised agent
account unless a Tax Invoice for payment accompanies the claim.
Dealer/Authorised agent is required to hold the replaced parts under warranty until approval or disapproval
has been received by Hako Australia Pty Ltd for a period of 90 days.
Dealer/Authorised agent is responsible for the freight or equipment and parts returned for warranty. These
are to be returned when and only if Hako Australia Pty Ltd specifically requests their return for inspection.
Ensure the name of Hako Australia Pty Ltd manager granting approval or requesting these returns is
included on the return goods.