halstrup-walcher PSE 172 User manual

Instruction Manual
PSE 172 Positioning
System
halstrup-walcher GmbH
Stegener Straße 10
D-79199 Kirchzarten
Germany
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]om
Internet: www.halstrup-walcher.com
Document 7100.003984 Version 1.1 09/2012

PSE 172 Instruction Manual
2
Table of Contents
1 Safety precautions ..................................................................................................................4
1.1 Appropriate use.................................................................................................................4
1.2 Shipping, assembly, electrical connections and start-up...................................................4
1.3 Troubleshooting, maintenance, repairs, disposal ..............................................................4
1.4 Symbols.............................................................................................................................5
2 Instrument description.............................................................................................................6
2.1 Features............................................................................................................................6
2.2 Installation..........................................................................................................................6
2.3 Pin assignment ..................................................................................................................6
2.4 Start-up..............................................................................................................................6
3 Technical data.........................................................................................................................7
4 Dimension drawings................................................................................................................8

PSE 172 Instruction Manual
3
Purpose of instruction manual
This instruction manual describes the features of the PSE 172 positioning system and
provides guidelines for its use.
Improper use of this instrument or failure to follow these instructions may cause injury
or equipment damage. All individuals responsible for operating this instrument must
therefore be properly trained and aware of the hazards, and must carefully follow
these operating instructions and the safety precautions detailed within. Contact the
manufacturer if you do not understand any part of this instruction manual.
Handle this manual with care:
It must be readily available throughout the lifecycle of the instrument.
It must be provided to any individuals who assume responsibility for operating the
instrument at a later date.
It must include any supplementary materials provided by the manufacturer.
The manufacturer reserves the right to continue developing this instrument model
without documenting such development in each individual case. The manufacturer
will be happy to determine whether this manual is up-to-date.
Conformity
This instrument corresponds to the state of the art and meets all legal requirements
set forth in EC directives as evidenced by the CE label.
© 2006
The manufacturer owns the copyright to this instruction manual. This manual contains
data, instructions and drawings pertaining to the features and usage of this
instrument; copying this manual in part or in full or distributing it to third parties is
prohibited.

PSE 172 Instruction Manual
4
1 Safety precautions
1.1 Appropriate use
The PSE 172 positioning system is a complete unit consisting of an actuator and a
closed loop for positioning rotating machine components. The system is especially
suitable for use in textile machinery, packing lines, printing machines and wood-
processing equipment.
The PSE 172 is not a stand-alone instrument and may only be used if coupled
to another machine.
Always observe the operating requirements—particularly the permissible supply
voltage—indicated on the rating plate and in the “Technical data” section of this
manual.
The instrument may only be handled as indicated in this manual. Modifications to the
instrument are prohibited. The manufacturer is not liable for damages caused by
improper use or failure to follow these instructions. Violations of this type render all
warranty claims null and void.
1.2 Shipping, assembly, electrical connections and start-up
Only technical personnel who are appropriately trained and authorized by the
operator of the facility may assemble the instrument and set up its electrical
connections.
The instrument may only be operated by appropriately trained individuals who have
been authorized by the operator of the facility.
Specific safety precautions are given in individual sections of this manual.
1.3 Troubleshooting, maintenance, repairs, disposal
The individual responsible for the electrical connections must be notified immediately
if the instrument is damaged or if errors occur.
This individual must take the instrument out of service until the error has been
corrected and ensure that it cannot be used unintentionally.
This instrument requires no maintenance.
Only the manufacturer may perform repairs that require the housing to be opened.
The electronic components of the instrument contain environmentally hazardous
materials and materials that can be reused. For this reason the instrument must be
recycled in accordance with the environmental guidelines of the jurisdiction in
question once it has been taken permanently out of service.

PSE 172 Instruction Manual
5
1.4 Symbols
The symbols given below are used throughout this manual to indicate instances when
improper operation could result in the following hazards:
WARNING! This warns you of a potential hazard that could lead to bodily injury up
to and including death if the corresponding instructions are not followed.
WARNING: This warns you of a potential hazard that could lead to significant
property damage if corresponding instructions are not followed.
INFORMATION: This indicates that the corresponding information is important
for operating the instrument properly.

PSE 172 Instruction Manual
6
2 Instrument description
2.1 Features
The PSE 172 positioning system is used for controlling positioning sequences by
adjusting the angle of rotation of its output shaft by a predefined value and within a
specific amount of time. The instrument operates on an AC motor.
2.2 Installation
Four bores (= 4.5 mm) are located on the output-shaft side of the PSE 172
positioning system; these bores are to be used for mounting the instrument onto the
machine in question. The connection of the output shaft must be friction locked.
Never apply force to the housing, e.g., for supporting weight.
2.3 Pin assignment
(pin diagram)
WARNING: Danger! High voltage!
Electrical connections should only be set up by qualified personnel.
Disconnect power from all feed cables before connecting the instrument.
2.4 Start-up
Connect the required operating voltage (see rating plate) to the B encoded connector.
Connect the target signal (between 0...10 V and/or 0/4...20 mA) to the A encoded
connector.
At the maximum target value, the output shaft will rotate by the maximum positioning
range value (see rating plate), i.e., 0…10 V corresponds to 0…180°.
VAC
VAC
target value
power supply
A encoding
B encoding
earth wire

PSE 172 Instruction Manual
7
3 Technical data
Physical data
output shaft
8 H 8 solid circular shaft
output torque
0.75 Nm, 1.5 Nm, 3.5 Nm
nominal rated speed
10 min-1, 5 min-1, 2 min-1
positioning range
max. 15 revolutions
maximum axial thrust
20 N
maximum radial force
30 N
dimensions (w x h x l)
72 x 72 x 120 mm
Electrical data
nominal power output
0.8 VA (100 % OT)
nominal voltage
24 VAC +6 % / -15 % / 50 Hz
115 VAC +6 % / -15 % / 50 Hz
230 VAC +6 % / -15 % / 50 Hz
nominal current
0.03 A
no-load current
0.03 A
analogue target value
0…10 VDC (RL2 k)
0…20 mA (RL=500 )
4…20 mA (RL=500 )
positioning resolution
0.5 % of positioning range
positioning accuracy
2 % of positioning range
Ambient conditions
ambient temperature
0 …+50 °C
storage temperature
-10 °C to +70 °C
protection class
IP 65
resistance to EMC interference
CE
resistance to vibration
as stipulated in DIN IEC 68-2-6
10…55 Hz 1.5 mm /
55…1000 Hz 10 g /
10…2000 Hz 5 g
shock resistance as stipulated in
DIN IEC 68-2-6
50 g 11 ms
weight
800 g
conformity
declaration of conformity available upon request

PSE 172 Instruction Manual
8
4 Dimension drawings
Schutzvermerk nach DIN34 beachten!
QE
ME
FE
AV
V
Zeichnungsnummer
Oberfläche Maßstab
Tolerierung
Name
Datum
Zust. Änderung
Ers. f.:
Urspr.:
D-Kirchzarten Tel.: [phone]
Gepr.
halstrup-walcher GmbH
Frei
DIN ISO 8015
Bearb.
CAD Datum Name
Werkstoff
Blatt
Ers. d.:
Bl.
Abmaß
Paßmaß
Positioning system
PSE172/PSE272
7300.005753...E
metal housing
PSE172 AC version
PSE272 DC version
DIN ISO 2768m
1:1 A3
E. Wolf
01.12.99
E. Wolf
01.12.99
1
1
7300.005753D
EPos. Typenschild 01.12.04 EWo
20
15
Ø8h8
63±0.1
66
X
15
72
63±0.1
47±0.1
47±0.1
81
40
15
15
X
4xØ4.5
7.2
120
3
5
-0.022
Ø8h8 0
type 09-0435 (power supply)
type 09-0431 (signal)
flush-type connector
flush-type connector
72
13
*
* ground option
position of the rating plate