Hanatech DCN PRO & SCAN User manual

DCN
PRO &
seAN
User's Manual Vol. 1: Sean Funetion
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DCN
PRO
&
seAN
User's Manual Vol. 1: Sean Funetion
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SAFEn ANO WARRANTY
1. SAFETY INSTRUCTIONS
1 - 2
11. SAFETY PRECAUTIONS 1 - 4
111. WARRANTY SERVICE 1 - 6

8 HANATECH CO., LTD.
Safety and Warranty
About this Manual
AII rights reserved by HANA TECH Co., Ud., Gumi, Korea.
The contents
of this manual are the result of cOntributions by dozens
of individuals all who have added their vital expertise and experience to
the evolution of the contents of this manual.
The information contained
in this manual may contain printing errors
and is subject to change without notice according to product upgrade.
HANA TECH shall not be liable
for errors contained herein or for
incidental or consequential damage
in connection with the furnishing,
performance, or use of this material.
No part of this manual may be photocopied, reproduced, or translated
to another laRguage
in any way without the prior written consent of
HANA TECH Co
., Ud.
Using this Manual
It is recommended that the user become familiar with the
operating procedures, terminologies and information contained
within this user's manual. This will help to increase the user's
effectiveness with this equipment.
Vehicle system familiarity
While this equipment provides very powerful functions with extensive
vehicle coverage, it cannot replace knowledge and skill.
To get the
most out of this equipment, a full understanding of vehicle systems
is
required. It is recommended that the equipment be used in conjunction
with the original service manual for the vehicle being tested.
The equipment
is designed for use by trained service personnel and
this manual assumes that the service technician who is going to use this
equipment has a familiarity with vehicle electronic control systems,
however, the latest service manuals and bulletins should always be
referenced before using this equipment.
Cha pt er 1 - 1

For DeN Scanners
1. SAFETY INSTRUCITONS -----------------------
Thank you for purchasing DCN scanners. To get the maximum performance of
the equipment, please carefully read this manual first, and keep it at hand.
On delivery inspection
When the equipment is delivered, a check should be made for any damaged or
missing components. If the unit
is damaged or fails to operate according to the
specifications, contact your local distributor or the manufacturer, HANA TECH CO.,
LTD., Hana bldg., 80-1 Songjung-dong, Gumi-shi, Kyung-buk Republic of Korea 730-
090.
In the unlikely event the equipment requires shipping back to the manufacturer,
please use the original packing material.
Safety symbols
The following symbols are used throughout this manual:
& This mark means that dangerous consequences may
DANGER
arise, with the possibility of death or serious injury to the
user, if the machine
is handled incorrectly.
This mark means dangerous consequences may arise,
& WARNING with the possibility of somewhat serious injury to the user
and or damage
to the machine and facilities, if the
equipment is handheld incorrectly.
SYMBOL Description
This symbol
is affixed to locations on the equipment where
& the operator should consult corresponding topics
in this
manual (which are also marked with the '!\ symbol) before
using relevant functions
of the equipment.
In the manual,
this symbol indicates explanations that are particularly
important that the user
is expected to read the manual before
using the equipment.
---
This symbol represents DC (Direct Current)
Chapt er 1 - 2
,

8 HANATECH CO., LTD.
Safety guideline
In order to ensure proper operation and satisfactory performance, observe the
cautions listed below. & DANGER
This equipment is designed to comply with IEC61 01 O~ 1 safety standards, and
has been tested for safety prior to shipment. Excessive high voltage measurement
or improper operation could result
in personal injury, as well as damage to the
equipment or the vehicle. Please read this manual carefully and be sure that you
understand its contents befare using the equipment.
The manufacturer disclaims all responsibility for any accident except for that
resulting due to defect
in its product.
~-- -- ----.---- ----------- ---------------------------~ ----- - ----
!i \ WARNING
L~
For safety reasons, this equipment should not be used to
measure circuits carrying more than 30Vrms or 42.4V peak.
To avoid electrical accident that could result in injury or
death, do not measure voltage
in excess of these limitations.
Maximum rated measurable voltage
is 30Vrms or 42.4V
peak.
Ch<1pter 1 - 3

For DeN Scanners
11. SAFETY PRECAUT10NS -----------------------
DANGER
When an engine is running, keep the workshop area WELL
VENTILATEO or attach a building exhaust removal system
to the
engine exhaust system. Engines produce carbon monoxide, an
odorless and poisonous gas that causes slower reaction time
and may lead to serious injury or death.
WARNING
Brakes and wheel blocks
Apply the hand brake and block the wheels before using the test
equipment.
It is highly recommended to block the wheels on
front-wheel drive vehicles because the hand brake does not hold
the driving wheels.
Orive Test
Do not drive the vehicle and operate the test equipment at the
same time. Any distraction may cause an accident. Have one
person operate the test equipment while the other person drives
the vehicle.
---- - -- --
r~
Never place the test equipment in front of you when driving the vehicle because the
test equipment
may hit your body and cause serious injury when
the air bag inflates.
Do not try to test the SRS air bag system while driving the
vehicle as unintended air bag inflation may result.
Chapt er 1 - 4

8 HANATECH CO., LTD.
Engine Compartment
Maintain sufficient clearance between moving components or
belts while using the test equipment
in the engine compartment.
Moving components and belts may catch loose clothing, test
cables or a part of your body and cause damage or personal
injury.
Electrical Components
Always turn the ignition key OFF when connecting or disconnecting electrical
components unless otherwise instructed.
Vehicle Battery
DeN equipments are designed to prevent damage from reverse polarity battery cable
connection, however, it is always highly recommended to always ensure correct
polarity terminal connection.
Never lay the test equipment on vehicle battery.
You may short the terminals and may
cause damage to your body, the test equipment or the battery.
To avoid damaging the test equipment or displaying false data, make sure the vehicle
battery
is fully charged and the connections to the electronic control module are clean
and tight.
The warning messages aboye and the safety messages contained hereinafter cover
situations Hana Tech
is aware of. Hana Tech cannot know, evaluate or advise you as
to al! of the possible hazards. You must make sure that any conditions or service
procedures encountered do not jeopardize your personal safety.
Chapter 1 - 5

For DeN Scanners
III. WARRANTY SERVICE
Warranty Period
In principie, DCN products are warranted to the consumer to be free of defects in
material and workmanship for the period of 3 years after the date of purchase.
If the product
is found defective during this period, the product can be returned to
Hana Tech and will be repaired or replaced free
of charge.
Freight and repair Cost
For the repair of head unit, Hana Tech covers the freight cost for the service during
one year from the date
of purchase, and you can send the troubled unit to your local
distributor without having
to pay the freight cost. You should consult with your local
distributor about the validity
of remaining warranty period before sending the unit.
For the remaining two years, you are liable for any international cost incurred. Repair
or replacement will be provided free
of charge.
When the warranty period
is expired after three years, the customer must pay the
round trip freight and the repair or replacement cost.
Upon delivery
Hana Tech inspects all the ordered product parts and components are included in the
package before shipment, and includes the original copy
of pre-shipment inspection
report
in the box. As soon as the product is delivered to you, please ensure
everything you ordered is properly checked and included referring
to the pre-shipment
inspection report. If there is anything missing or damaged, you must notify the local
distributor immediately within 3 working days from the delivery date for free
of charge
replacement
of the parts.
In case of trouble
If you encounter any malfunction or trouble with the equipment, please refer to the
Trouble Shooting chapter
in this manual. If the problem cannot be solved, please
contact your local distributor for assistance. For early identification
of a fault or error,
Ch él pt er 1 - 6

8 HANATECH CO., LTD.
your local distributor will require the following details:
1. Symptom of problem you are experiencing
2. Serial number of the head unit
3. Vehicle information: Which specific car were you testing when the problem
occurred -Model name, Model year and system
ID number if available (for Mitsubishi,
Subaru and Suzuki only: Refer
to Japanese car chapter for details)
Warranty Void
Even in the effective warranty period, if the problem is found to be caused by any of
the followings, Hana Tech charges the cost for round trip freight and actual cost for the
service
to the customer, and the shipment back to the customer will be suspended
until the customer's payment
is duly made
1. Evidence of improper use or application of the product ignoring the cautions and
warnings stipulated
in the user 's manual
2. Infenfional damage
or modifications fo fhe producf or user's attempt fo repair
without proper authorization
3. Any damage caused by Force Majeure including war and natural disaster
4. L08S of time, inconvenience and other consequential damage or 108S
Warranty void seal
In addition to the above mentioned warranty void conditions, warranty service is not
provided
in case the warranty void seal is broken or removed.
If you remove the head unit safety boot, you will see a yellow round sticker covering
one
of the screw holes in the back. Please be careful not to break this seal and never
try
to open the head unit without direct authorization from the manufacturero
Bought in other countries
Only the products properly supplied by the contracted authorized local distributors are
recognizable for free
of charge warranty service. Any equipment bought outside the
contracted national territory
of your local distributor will be charged for service.
Chapt er 1 - 7

SPECIFICATION ANO PARTS
1. SPECIFICATION
...... ... oo ' .......... ..
2-1
11. PART LlST
................. oo ..
2-3
A. Head unit and basic supplies 2-3
B. Basic supplies for DCN-PRO
2-6
C. Diagnostic Adapters
2-9
D. Software Cartridges 2 - 16
E. Spare Parts 2
-17
F. Optional Supplies 2
-18

______ B_H_A_N_A_T_E_C_H_C_O_",_LT_D_"_--' __
Specification and Parts
1. Specifica ti on -----------------------------------
A. Hardware
CPU: 16bit, 33MHz
RAM: 1 Mbyte (SRAM)
Program Cartridge Memory: 128Mbytes Flash Memory
16Mbytes cards for optional packages
Display: 320x240 Monochrome Graphic LCD with Back Light
Key Pad:
24 membrane keys, embossing type
Serial Port: RS232
Printer: General PC printer
Power: DC 8-18V, 800mA or higher
B. Environmental Specification
Indoor use only
Operating temperature: Max
50 oC / 122°F
Maximum relative humidity: 80% (up to
31 °C/88°F) and 50% (40 °C /104°F or
higher)
Installation overvoltage categories: CAT
TI
Maximum measurable voltage: DC 30V Max
Pollution degree 2
Max" Altitude:
Up to 2000m
Chapter 2 - 1

For DCN Scanners
C. Oscilloscope Specification (DCN-PRO only)
4 Channel
Voltage Division: 0.1V -20V Div
Time Division: Normal
25/.15 -20sec
Sampling Rate: 500KHz
/2 channel
Measurable Voltage:
OC ±150V Max
D. Multi-meter Specification (DCN-PRO only)
Voltage: OC 30V Max
Frequency: 1Hz - 100KHz
Outy Cycle: O- 99.9%
Current:
±128Amp
Voltage Output: OC 0.00 -5.00V
Frequency/Duty Cycle Output: 1.0Hz - 1.0KHz
E. Mechanical Dimensions
Length: 302. 1111U1 / 12.1"
Width:
171 . 91i101 /6.8"
Height: 75. 7U101 /3.1"
Weight: 1.61 <:g / 3.51b (head unit only)
Body Color: Dark Grey
Safety Boot Color: Yellow / Blue / Red
AII specifications are subject to change without notice for the purpose of product
and quality improvement.
Chapter 2 - 2

________ __ _ ~_ . _H_A_N_A_T_E_C_H_C_O_.,_U_D_. ___ ~
11. Part List -----------------------------------------
A. Head unit and basic supplies
1. Head Unit (P/N. 1000-0005)
Made
of strong ABS resin, each unit has
passed internal impact test before shipment.
As the inner surface
is coated with anti-
electromagnetic interference material,
it
neither interferes the other electronic
devices nor gets interfered by the other
equipments.
2. Safety Boot (P/N. 2002-0030)
Flexible plastic cover that protects the head unit from physical,
chemical and electrical damage
Yellow boots are used for DCN-PRO, and blue and red boots are
also available upon distributor's demando
\
/
)
C hapt er 2 - 3

For DeN Scanners
3. Carry Case (P/N. 3003-0003)
Provides convenient transportation
and the protection
of the head unit
and other components from outer
physical impact during the
transportation and storage. Carry
case
is provided when purchasing the
head unit and at least one software
package together.
and dial lock
In cludes keys
4. Main Data Link Cable (P/N. 3001-0001)
Connects vehicle side OLC and
OCN head unit for data transmission.
Connecting parts
on both ends
are exactly same, therefore,
simply put any one end
to the
head unit, and then hook the
other end to the vehicle side
OLC after connecting
an
appropriate adaptor
5. Power Cable 1- Cigarette Lighter (P/N. 3000-0004)
Supplies power to the head unit
from the cigarette lighter socket.
Used when OLC
is located near
the driver or passenger seat and
power is not supplied through
OLC.
LEO lights on both ends turn ON
when power is properly supplied.
The metal plunger part
in the end of cigarette lighter connector is
Ch apter 2 - 4

removable by unscrewing for the fuse replacement. It may become
loose over repeated use, therefore, it
is highly recommended to check if
it
is tightly screwed frequently. A set of plunger parts are included in the
basic supplies. Refer to spare parts section hereinafter.
The rated voltage and current for this power cable are 12V a
nd less than
2A .
6. Power cable 2 - Vehic1e Battery (P/ N. 3000-0005)
Supplies power from the vehicle battery when the OLC is located
in
the engine bay or when using the oscilloscope or multi-meter
functions
Connect each
of the two
alligator clips
to the battery
terminal
of the correct
polarity with caution.
Must be used together with
the Power Cable 1. Insert
the cigarette lighter adaptor
of the Power Cable 1 into the socket,
and connect the other end to the head unit.
Red LEO light turns ON when power
is properly supplied from the
vehicle battery.
Chapter 2 - 5

For DCN Scanners
B. Basic supplies for DCN-PRO
l. 4 Channel Oscilloscope Adapter (P/N. 3000-0007)
Collects and delivers electrical
signal from the probes to the
head unit for . oscilloscope,
multimeter and ignition pattern
analysis functions.
Refer to the manual book 2 for
further information
2. Probes (P/N. 3000-0001)
Obtains and transmits voltage signal from electrical wire or sensor
terminal
to the main unit for the Oscilloscope, Multimeter and
Primary Ignition Pattern
Analysis functions.
Since DCN-PRO supports up
to 4 channels, 4 probes are
provided together for the
maximum utilization of the
function.
Each probe has rubber bands
of same color on both ends for easier
distinction.
These probes directly get voltage signal by applying a probe needle
into the electric wire, which you have to handle with care. Refer
to
the following warning message.
C hapt er 2 - 6

_-----8--H-A-N-A-T-E-C-H-C-O-o,-L-T-D-o ------ ~...
DANGER
Note that the probe has a needle while the Secondary Ignition Probe does no!.
These probes with needle get electrical signal directly from the wire, therefore,
extending them to high voltage lines
is extremely dangerouso
Probe with needle Probe without needle
3o Secondary Ignition Probe (P /N. 3000-0002)
Applied to the high tension spark plug wires to get the secondary
ignition voltage signal by induction.
The probe has no needle and
the body
is colored RED for
clear distinction from the
oscilloscope probes that have
needles to measure the
voltage from the wire directly. Refer to the warning message aboye.
40 #1 Cylind er Trigger Pick-up Clamp (P/ N. 3000-0003)
Clipped on the spark plug wire to cylinder No. 1 to get the trigger
signal that is used to identify
the correct cylinder number of
each ignition voltage signa!.
Refer to the ignition pattern
analysis section
in the manual
book 2.
Cha pt er 2 - 7