GE VersaMax GFK-2721A User manual

GE
Intelligent Platforms
Programmable Control Products
VersaMax
PROFINET Scanner Manual, GFK-2721A
December 2013

GFL-002
Warnings, Cautions, and Notes
as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages,
currents, temperatures, or other conditions that could cause personal injury exist in this
equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment,
a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note: Notes merely call attention to information that is especially significant to
understanding and operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Intelligent Platforms assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Intelligent Platforms makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
* indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other
trademarks are the property of their respective owners.
©Copyright 2011 –2013 GE Intelligent Platforms, Inc.
All Rights Reserved

Contact Information
iii VersaMax PROFINET Scanner Manual–December 2013 GFK-2721A
If you purchased this product through an Authorized Channel Partner, please contact the seller
directly.
General Contact Information
Online technical support and
GlobalCare
http://www.ge-ip.com/support
Additional information
http://www.ge-ip.com/
Solution Provider
[e-mail]
Technical Support
If you have technical problems that cannot be resolved with the information in this guide, please
contact us by telephone or email, or on the web at www.ge-ip.com/support
Americas
Online Technical Support
www.ge-ip.com/support
Phone
1-800-433-2682
International Americas Direct Dial
1-780-420-2010 (if toll free 800 option is unavailable)
Technical Support Email
[email protected]
Customer Care Email
custom[email protected]
Primary language of support
English
Europe, the Middle East, and Africa
Online Technical Support
www.ge-ip.com/support
Phone
[phone]
EMEA Direct Dial
[phone] (if toll free 800 option is unavailable or
dialing from a mobile telephone)
Technical Support Email
[e-mail]
Customer Care Email
custom[email protected]
Primary languages of support
English, French, German, Italian, Czech, Spanish
Asia Pacific
Online Technical Support
www.ge-ip.com/support
Phone
[phone]
[phone] (India, Indonesia, and Pakistan)
Technical Support Email
[email protected] (China)
[email protected] (Japan)
[email protected] (remaining Asia customers)
Customer Care Email
custom[email protected]
custom[email protected] (China)

Contents
GFK-2721A v
Introduction................................................................................................................. 1-1
VersaMax PROFINET Scanner Overview........................................................................ 1-2
VersaMax PROFINET Scanner Versions......................................................................... 1-3
VersaMax PROFINET Scanner Specifications................................................................. 1-4
VersaMax PROFINET Scanner Controls and Indicators......................................... 1-5
VersaMax PROFINET Scanner LEDs ..................................................................... 1-5
Power Supply Modules ............................................................................................ 1-8
Ethernet Network Ports............................................................................................ 1-9
USB Port ................................................................................................................ 1-11
Compatible VersaMax Modules, Carriers, and Power Supplies..................................... 1-12
Installation................................................................................................................... 2-1
Module Installation............................................................................................................ 2-2
Cable and Connector Clearance Requirements...................................................... 2-3
General Installation Requirements ................................................................................... 2-4
Installation in Hazardous Areas ............................................................................... 2-4
ATEX Marking.......................................................................................................... 2-4
Installing the Module on a DIN Rail.......................................................................... 2-5
Removing the Module from the DIN Rail ................................................................. 2-5
Installing Power Supplies......................................................................................... 2-7
PROFINET Scanner Power-up and Restart..................................................................... 2-8
LED Operation.................................................................................................................. 2-9
Special LED Blink Patterns.................................................................................... 2-10
Firmware Updates........................................................................................................... 2-11
Firmware Update for Modules in the Remote Node .............................................. 2-11
Configuration.............................................................................................................. 3-1
Configuration Overview .................................................................................................... 3-2
Basic Configuration Steps........................................................................................ 3-2
Configuration Tool.................................................................................................... 3-2
Adding a VersaMax PROFINET Scanner to a LAN.......................................................... 3-3
Configuring VersaMax PROFINET Scanner Parameters........................................ 3-3
Adding VersaMax PROFINET Scanner Power Supplies......................................... 3-5
Adding VersaMax Modules to a Remote Node........................................................ 3-5
Adding Power Supplies between Modules............................................................... 3-5
Configuring VersaMax Module Parameters............................................................. 3-6
Configuring Analog Modules that Have Jumpers..................................................... 3-8
Assigning IO-Device Names........................................................................................... 3-10
After the Configuration is Stored to the IO-Controller..................................................... 3-10
Output Operation ............................................................................................................ 3-11
Clearing the IO-Controller Configuration ........................................................................ 3-11
Replacing PROFINET Scanner Hardware ..................................................................... 3-12

Contents
vi VersaMax PROFINET Scanner Manual–December 2013 GFK-2721A
Diagnostics ................................................................................................................. 4-1
PROFINET Scanner Status and Control Data.................................................................. 4-2
Output Control Bits................................................................................................... 4-2
Input Status Bits....................................................................................................... 4-3
Error Handling................................................................................................................... 4-4
Fatal Error Handling................................................................................................. 4-4
PROFINET Alarms................................................................................................... 4-5
Clearing Faults on VersaMax Analog Modules........................................................ 4-7
PROFINET Module Loss, Add & Mismatch Faults .................................................. 4-8
Diagnostics for BEM003 PROFIBUS DP Networks.......................................................... 4-9
PROFINET Specifications...........................................................................................A-1
PROFINET Protocol Support............................................................................................A-1
Technical Data..................................................................................................................A-2
Limitations.........................................................................................................................A-2
Maintenance Mode...................................................................................................... 5-1
Entering Maintenance Mode and Performing Maintenance ............................................. 5-2
Exiting Maintenance Mode and Restoring Operation....................................................... 5-3
Maintenance Mode Retentiveness through Power Cycle................................................. 5-3

GFK-2721A 1-1
Introduction
This chapter provides an overview of the VersaMax PROFINET Scanner (PNS) module and its
operation. This chapter also includes a list of the VersaMax modules that can be included in the
VersaMax PROFINET Scanner IO-Device.
Chapter 2, Installation, gives instructions for module installation, panel-mounting, grounding,
installing power supplies, and updating firmware. It also describes powerup and restart, and
LED operation.
Chapter 3, Configuration, describes how to configure the PROFINET Scanner and its
associated I/O devices.
Chapter 4, Diagnostics, describes the input and output data that can be used to monitor and
control the PROFINET Scanner. This chapter also explains how the PROFINET Scanner
reports errors to the control system.
Appendix A, PROFINET Specifications, summarizes the features specified for PROFINET
v2.3 Class A IO-Devices that are supported by the VersaMax PROFINET Scanner module.
Chapter
1

1-2 VersaMax PROFINET Scanner Manual –December 2013 GFK-2721A
1
VersaMax PROFINET Scanner Overview
The VersaMax PROFINET Scanner (PNS) module interfaces a remote node of VersaMax
modules to a PROFINET IO network. The PROFINET Scanner scans the modules in its node
(retrieving input data and providing output data), publishes input data on the PROFINET
network at the configured update rate, and receives data for module outputs.
The PNS manages PROFINET communication and module configuration between an IO-
Controller and modules within the remote node. If network communications are lost, the
PROFINET Scanner manages I/O states according to the individual module configurations.
The VersaMax PROFINET Scanner automatically converts between data formats used by
VersaMax modules and the big-endian format used for PROFINET communications.
Input and Output data are coherent over a full scan of the I/O modules. All input data read from
one scan of the modules is kept together and then sent over the PROFINET network. Similarly,
outputs delivered on the network are sent to the I/O modules as a unit. If new outputs arrive
during the writing of data to the output modules, the PNS continues to write to the outputs using
the previous data until all modules have been updated before switching to the newly delivered
data.
VersaMax PROFINET Scanner
IO-Device
Third-Party IO-Device
PROFINET Network
. . .
IO-Controller
VersaMax PROFINET Scanner
IO-Device
VersaMax PROFINET Scanner
IO-Device

GFK-2721A Chapter 1 Introduction 1-3
1
VersaMax PROFINET Scanner Versions
The PNS network interface module is available in two versions to allow you to use the network
media that meets the requirements of your application.
IC200PNS001: Two 10/100 Mbps shielded copper RJ-45 media connectors
IC200PNS002: Two 100Mbps SC–Duplex fiber optic media connectors
PNS001
PWR1 (L)
PWR2 (R)
OK
FAULT
CONNECT
LAN
PORT 1 (L)
PORT 2 (R)
MAINT
COMM
!
The PROFINET Scanner supports the use of either one or two power supplies. Use of the
second power supply is optional. Power supplies mount directly onto the module and latch into
place. The illustration above shows the PROFINET Scanner with no power supplies installed.
Note: For redundancy applications (MRP and Hot Standby CPU redundancy), it is
recommended that each VersaMax PNS be installed and configured with dual
power supplies.

1-4 VersaMax PROFINET Scanner Manual –December 2013 GFK-2721A
1
VersaMax PROFINET Scanner Specifications
PROFINET Support
PROFINET Version 2.3 Class A IO-Device
Redundantly controlled operation conforms to PROFINET V2.3 Type S-2
System Redundancy.
RX3i CPU Version
Required
Firmware version 8.00 or later
RX3i PNC Version
Required
2.00 or later
Proficy Machine Edition
Version Required
Version 8.0 or later
Power Consumption
IC200PNS001: 0.60A at 5VDC
IC200PNS002: 1.10A at 5VDC
Module Dimensions
Height: 132mm (5.2 inches), Width: 134mm (5.28 inches)
Carrier Required
No. Carrier is integrated into the module.
Operating Temperature
Range
0 to 60°C surrounding air temperature without a fan
Number of Port
Connectors
IC200PNS001: Two RJ-45
IC200PNS002: Two SC-Duplex
USB Connector (for
firmware upgrades)
One Micro-B connector. USB 2.0 compliant running at Full-speed
(12 MHz)
PNS Status and Control
Bits
32 input status bits and 32 output control bits
I/O Data Update on the
PROFINET network
Configurable: 1ms, 2ms, 4ms, 8ms, 16ms, 32ms, 64ms, 128ms, 256ms
and 512ms
Number of IP addresses
One. Supports Classless Inter-Domain Routing (CIDR)
Number of MAC
Addresses
Three. One per external port and one internal. External MAC addresses
are only used for specialized Ethernet protocols such as MRP or LLDP
I/O Station Maximum
Limits
Number of I/O Modules per
station
8
I/O data per station
2880 bytes total
1440 bytes of input data
1440 bytes of output data
RoHS Compliance
Yes
Configuration
Configured using Proficy Machine Edition when used with a
PACSystems RX3i PROFINET Controller (PNC) module, as part
of an RX3i PROFINET network.
V2.3 GSDML file is available for import into 3rd-Party tools.
For product standards, general operating specifications, and installation requirements, refer to
the VersaMax I/O Modules Manual, GFK-1504.