H&M HM5C manual 

COMBINATION MACHINE INSTRUCTIONS HANDBOOK
Version 2.1
MODELS
HM5C
HM10C
HM15C
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On behalf of H&M, we hereby wish to express our sincerely thanks for purchasing
H&M machines.
H&M Machines are in conformity with EU Directive(s):
Machinery Directive: 2006/42/EC
Electromagnetic Compatibility Directive: 2004/108/EC
Food processing machinery —Basic concepts —Part 2: Hygiene requirements: EN
1672-2:2005+A1:2009
Electrical Equipment of Industrial machines: EN60204-1:2006+A1:2009
Immunity for industrial environments: EN61000-6-2:2005
Emissions for Industrial environments: EN61000-6-4:2007
H&M Company USA,Inc.
http://www.hmcompanyusa.com
Email: [e-mail]
This handbook may neither be reprinted, reproduced, transferred for any
commercial purposes, nor translated in other languages unless agreed by H&M in
advance.
The purchasers are allowed to reprint or copy the handbook for own official use.
Provided that H&M's new products are upgraded with new model or new design,
H&M reserves the rights to make amendments and revisions when necessary
without making notice to the purchasers.
Product design and specifications are subject to change without notice. This
includes primary product specifications, controller and this manual.
The manufacturer assumes no liability for any errors or discrepancies in this
manual.
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INDEX
FOREWORD
Handbook Instructions..........................................................................................6
Purpose................................................................................................................6
Handbook Structure..............................................................................................6
Charter..................................................................................................................6
Section..................................................................................................................6
Sub-section...........................................................................................................6
Other Documents..................................................................................................6
Safety....................................................................................................................7
Requirements of Staff...........................................................................................7
Operator................................................................................................................7
Skilled Technician..................................................................................................7
Symbol Annotation................................................................................................8
CAUTIONS...........................................................................................................9
CHAPTER 1 RECEIVING, MOVING, UNPACKING
1.1 Precautions on Receiving.........................................................................10
1.1.1 Packed Machines Moving Notice.........................................................10
1.1.2 Devices Required for Machine Moving................................................10
1.2 Unpacking...................................................................................................11
1.3 Machine Storage.........................................................................................11
1.4 Disposal of Packing Stuff............................................................................11
CHAPTER 2 GENERAL INFORMATION
2.1 Basic Information........................................................................................12
2.1.1 Nameplate of Machine.........................................................................12
2.1.2 User's Data...........................................................................................12
2.1.3 Service Declaration..............................................................................12
2.1.4 To End User..........................................................................................12
2.2 Information About Machine.........................................................................13
2.2.1 General Data........................................................................................13
2.2.2 Machine Layout....................................................................................14
2.2.3 Technical specifications........................................................................14
2.2.4 Components Position Diagram.............................................................15
2.3 Working Conditions.....................................................................................15
2.4 Noise...........................................................................................................16
CHAPTER 3 INSTALLATION
3.1 Position.......................................................................................................16
3.2 Installation ofAir-cooled Machine...............................................................16
3.3 Installation of Water-cooled Machine..........................................................17
3.4Electrical Connection..................................................................................18
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3.4.1 Change Cable......................................................................................18
3.5Refrigerant Gas Refill.................................................................................18
3.6Machine Testing..........................................................................................18
CHAPTER 4 INSTRUCTIONS FOR USE
4.1 Machine Safety Warning..............................................................................18
4.2 Machine Configuration.................................................................................19
4.2.1 Agitator (Freezing area)....................................................................19
4.2.2 Driving parts (Freezing area)............................................................20
4.2.3 Blending Parts (Pasteurizing area)...................................................20
4.2.4 Cylinder door (Freezing area)...........................................................21
4.2.5 Output valve (Pasteurizing Area)......................................................21
CHAPTER 5 CONTROLS AND OPERATION
5.1 Some Specified Concepts
STANDBY MODE......................................................................................22
ERROR MODE..........................................................................................22
MEDIATEMPERATURE (PASTEURIZINGAREA)...................................22
5.2 Electrical Control Panel...............................................................................22
5.3Main Specification of Controller...................................................................22
5.4 PASTEURIZING AREA..................................................................................23
5.4.1 Display Screen.................................................................................23
5.4.2 Increase and Decrease Key.............................................................23
5.4.3 Reset/ Save and Exit Key................................................................23
5.4.4 Pasteurize Key.................................................................................23
5.4.5 STOP/Page Down Key....................................................................24
5.5 Pasteurizing Area Parameter Programming..................................................24
5.5.1 Basic Operation...............................................................................24
5.5.2 Parameters Description and Factory Volume..................................25
5.6 FREEZING AREA.........................................................................................25
5.6.1 Display Screen................................................................................25
5.6.2 Increase and Decrease Key............................................................26
5.6.3 Reset/ Save and exit.......................................................................26
5.6.4 Rinse key.........................................................................................26
5.6.5 Freeze with High-speed blending....................................................26
Freeze with Low-speed blending.....................................................27
5.6.6 Power On/Off Key............................................................................28
5.5.7 STOP key.........................................................................................28
5.7 Freezing Area Parameter Programming........................................................28
5.7.1 Basic Operation...............................................................................28
5.7.2 Description of Parameter.................................................................29
5.8 Electric Diagram..........................................................................................29
CHAPTER 6 FREEZING SYSTEM DIAGRAM...............................................30
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CHAPTER 7 HYGIENE...................................................................................30
CHAPTER 8 SAFETY DEVICE
8.1 Safety Device Position.................................................................................31
8.2 Safety Device Explanation...........................................................................31
8.2.1 Emergency stop button.....................................................................31
8.2.2 Door Open Operate Forbidden Safety Device..................................31
8.2.3 Anti-over-heated Device (PASTEURIZING AREA)...........................32
8.2.4 Compressor Overload Safety Device (Freezing area)......................32
8.2.5Agitator Motor Overload Safety Device (Freezing area)...................32
8.2.6 Refrigerate Gas Pressure High Safety Device (FreezingArea)........32
8.2.7 Built-in-Timer Controlled Stop Safety Device (Freezing
Area)..........................................................................................................33
CHAPTER 9 MAINTENANCE
9.1 Routine Maintenance...................................................................................34
9.2 Maintenance of Water-cooled Machine........................................................34
9.3 Maintenance ofAir-cooled Machine.............................................................34
9.4 Preventive Maintenance..............................................................................35
9.5 Order Spare Parts........................................................................................35
CHAPTER 10 SPARE PARTS LIST.................................................................36
CHAPTER 11 TROUBLESHOOT GUIDE........................................................37
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FORWORD
Handbook Instructions
This handbook is edited and compiled in accordance with community directions of
safety standards on free circulation of industrial products within EU (CE).
Purpose
This handbook is edited while taking needs of users into due account. Topics
regarding proper operation and ensuring long-term and stable running of the
machine in different areas and conditions have been illustrated.
Furthermore, the knowledge of maintenance is also provided with instructions in
this manual book.
The users can also contact manufacturer in case that any problems can not been
solved within this handbook.
_________________________________________________________________
H&M Company USA, Inc. Service Department.
Email:[e-mail]
_________________________________________________________________
Handbook Structure
This handbook is structuralized in Chapters, Sections and Sub-sections based on
conventional consults habits.
Chapters
A Chapter is the part of handbook identifying a certain topic of the machine.
Section
A section is a part of Chapter describing the concepts relevant to one point belong
to the Chapter.
Sub-section
A sub-section is a part belong to a section stating a detailed point of the section.
It is necessary that each person involved in the machine running and maintenance
should read and learn the manual very well .
Particularly, the operator is required to read through the Chapters concerning the
machine start-up and running.
The technician is required to read Chapters regarding the installation, maintenance,
repair, etc..
Other Documents
Along with this handbook, each machine is also supplied complete with further
documentation:
-Spare parts: ensure long-term running the machine.
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-Electrical diagram: A diagram of wiring connections posted on the machine
electrical box.
_________________________________________________________________
CAUTION
Before operating the machine, please read this handbook carefully and pay
attention to all safety instructions.
_________________________________________________________________
SAFETY
Any operator should be aware of that, when using industrial equipment or devices,
rotary motor, driving system, high voltage components as well as high temperature
parts may cause serious damages to persons.
One who is in charge of plant safety must be on the look-out that:
- An incorrect use or handling of machine is prohibited.
- Safety devices can neither be removed nor be tampered.
- Regular machine maintenance is necessary.
Only spare parts from original manufacturer could be used, especially those
components with safety functions are concerned (gas pressure switch, thermostats,
sensor, magnetic switch etc.).
The following is necessary for concerns above-mentioned.
- An instruction handbook relevant to the machine should be available at working
place.
-Such documentation must be carefully read and regulations must consequently
be followed.
-The technician who check up and conduct maintenance of the machine should
be certified with electrician qualification.
Requirements of Staff
Staff attached to the machine can be distinguished according to position and
training degrees as follows:
Operator
A person who does not have to be with professional technical background, just
trained for ordinary operation of the machine, such as filling, extracting, cleaning,
basic maintenance, could identify warning information and do easy handling.
Skilled Technician
A person with professional knowledge and skills capable of operation, installation,
maintenance and repairs, etc.
_________________________________________________________________
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CAUTION
One must be aware that the staff does not carry out any operation out of its own
sphere of knowledge and responsibility.
_________________________________________________________________
NOTE
According to the current standard, a technician should have the following
characteristics:
- well-trained with experience and knowhow.
- familiar with principle and prescriptions, capable to take accident prevention.
- knowledge of machine operating conditions, is able to realize and avoid any
danger and carry out all kinds of interventions permitted by the person in charge
of plant safety.
SYMBOLS ANNOTATION
Caution of Electric Shock Danger
Non-compliance of safety principle in carrying out the operation described under
this symbol may cause an electric shock.
Caution of General Danger
Non-compliance with safely principle described related to this symbol may cause
dangers to operators.
NOTE
It points out significant information for the staff involved.
Warning
Non-compliance of related warnings may cause harm to person involved and
damages to the machine.
QUALIFICATION OF THE STAFF
Machine operator
Contents to describe what the operator should grasp to use the machine.
.Skilled Technician
Contents to describe what the skilled technician should grasp.
H&M Engineer
Symbol to indicate that maintenance should be carried out by H&M or work unit
appointed by H&M.
In case of any specific maintenance or repair requires components from
manufacture or professional operation by skilled technicians, the user should
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contact the distributors, designated service providers or service department from
H&M.
Security Protection
Symbol means that the user must pay extra attention to prevent risk during
operation and increase the awareness of personal protection.
CAUTIONS
Choose a circuit breaker with same specifications according to the nameplate on
the machine and install it to the power supply line when conduct with the installation.
The specification of wires should have adequately sized to be compatible to the
data on the machine and the diameter of wire is no less than 3mm.
Before carrying out any kind of maintenance, make sure that the machine is not
under working and disconnected from the wall power.
It is prohibited to wash the machine by means of water under pressure.
It is prohibited to remove the covers of the machine or reach inside of the machine
without disconnecting the machine from the power.
H&M is not responsible for any accident happened to machines or any operators
caused due to non-compliance to the principle and regulations in operating,
washing and maintenance.
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CHAPTER 1. RECEIVING, MOVING, UNPACKING
1.1 Precautions On Receiving
Before unpacking the machine, check the package to observe if any external
damages caused by hitting or capsizing during transportation.
An external damage could mean the machine itself might have been damaged
already. In this case, the clients must:
Immediately make a claim to insurance company and leave everything as it is on
reception.
Reject to accept the machine.
Don't open the external package to leave everything as it is.
Immediately inform the seller and insurance company and make a claim.
1.1.1 Moving Notice for Packed Machine
To move the package, insert lift forks into the space between pallet feet, so as to
balance the machine weight and steadily lift the machine.
1.1.2 Devices Required for Machine Moving
Devices handling equipment lifting must be in compliance with following safety
characteristics, otherwise it must not be used.
- Lifting ability exceeds machine weight.
- Suitable sizes of the lift.
- Conforming ropes and cables.
NO
NO
NO
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1.2 Unpacking
Two kinds of material for package: Wood or corrugated case
Wooden package: Bottom part of the machine will be fixed on a wooden base,
while the four sides will be nailed by four pieces of wooden board.
Wear gloves and use proper tools when opening the wooden package so as to
prevent any scratch by debris of wood or nails.
Prize up the top of the package, open the four side-boards and only leave the base
as it is.
Take off the plastic cover of the machine.
Check up if any damages during the transportation.
Balance the machine in proper position, open the machine side-panels and loose
the bottom screw.
Move machine from the wooden base.
Make sure safety during all operations mentioned as above. Improper operation
may cause injury of people crashed or cut by machine, even the machine may
capsize when it looses balance.
NOTE
Inside of the machine you will find an instructions handbook, please read it carefully
before any operation of the machine.
1.3 Machine Storage
Wrap the machine with a plastic bag or other covers to prevent the dust and
storage the machine in a dry and flat place.
_________________________________________________________________
WARNING
When storing a packed machine, never place a crate on another machine on it.
_________________________________________________________________
1.4 Disposal of Packing Stuffs
After unpacking the machine, divide the packing stuffs per type and dispose them
properly according the local principles.
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CHAPTER 2 GENERAL INFORMATION
2.1 Basic Information
2.1.1 Nameplate of Machine
A nameplate consisting of manufacture's date is posted on the side
panel of the machine.
H&M Company USA ,Inc.
Email:[email protected]
Http://www.hmcompanyusa.com
Model:
Cap.: Ltr Gas: R404A Kg Cooling:
~V. Ph. Hz. Amp.
N.W. Kg P/N:
2.1.2 User's Data
User's Name:
Address:
Telephone:
Series Number:
Installation Date:
Please fill out the above information and email to [e-mail] for
registration.
2.1.3 Information About Service
Operations of routine maintenance will be illustrated in the section of
"Maintenance". Any operation or reform of the machine out of this handbook should
be approved by manufacture. Otherwise, the manufacturer will not be responsible
for the further warrantee.
2.1.4 Information to the User
The handbook includes information of machine operation, maintenance instruction
and general data offered by manufacturer.
Any problems which could not be solved, client can contact H&M local distributors
or H&M directly if no distributor in the region.
Operation instructions, spare parts or service requests could be offered by
manufacturer's service department if requested by the clients.
The manufacturer reserves the rights to carry out machine changes without
previous notice to the clients.
A=Net Weight
B=Capacity
C=Voltage
D=Product Name
E=Phase
F=Brand
G=Product Number
H=Frequency
I=Gas & gas weight
J=Electric Current
K=Model
L=Cooling method
W-water
A-Air
M= Safety Verification
N=Manufacturer's
contact information
A B C D E F G H I J K L M N
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Descriptions as well as pictures contained in this handbook might be a little
different from the actual machine as per your side.
H&M reserves the copyright of this handbook.
2.2 Information About the Machine
2.2.1 General Information
The combination machine of mix boiler and batch freezer M5C, M10C are designed
for professional purpose, good for making Italian ice cream, gelato, gourmet ice
cream, sorbet, frozen custard and water ice.
H&M always recommends you to use high quality raw materials to produce
products and not to change your ingredients' suppliers and the recipe as you will
please consult us and adjust the machine parameters if you change the ingredients
or recipe.
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2.2.2 Machine Lay-out
NOTE
Dimension may be various depending on type of condensation.
2.2.3 Technical Features
NOTE
Batch time is referred to deal with normal material (mix) under cooling condition
of no higher than +25 Celsius Degree ambient temperature (both water or air
cooled).
Model Dimension (mm)
Width (W) Depth (D) Height (H)
HM5C 490 930 920
HM10C 620 580 1200
HM15C 790 655 1430
MODEL Capacity Minimum
Input
Maximum
input
Power
type Installed power Water consumption
Gross
Weight
Liter Liter Liter V Hz Ph Kw Liter/batch Kg
HM5C 5 1.5 3.5 220 50,60 1 4.0 == 248
HM10C 10 3.0 7.0 400 50,60 3 8.0 45 358
HM15C
15 4.5 10.5 400 50,60 3 10.1 60 420
H
W
D
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2.2.4 Components Position
1-Pasteurizer cover 2-Rinse spigo 3-Valve wrench 4-Inlet cover
5-Emergency stop button 6-Cylinder door 7-Output wrench 8-Door latch
9-Output groove 10-Water tap 11-Pan holder 12-Pasteurizer tank
13-Beating motor of pasteurizer 14-Driving wheel 15-Bearing holder 16-Cylinder
17-Dasher motor 18-Inverter (optional installed) 19-Electrical component box
20-Compressor 21-Thermal expansion valve 22-Condenser 23-Reservoir 24-Filter
25-Wheel
2.3 Working Conditions
The following conditions are requested to ensure long term and steady operation:
◇Voltage Fluctuation: ≤ ±10%
◇Min ambient temperature: 10°C
◇Max ambient temperature: 43°C
◇Min cooling water temperature: 10°C
◇Max cooling water temperature: 30°C
◇Min water pressure: 1 bar
◇Max water pressure: 8 bar
◇Max relative humidity: 85% ( without moisture condensation)
The machine is not designed with anti-explosion standards.
Thus make sure the working place is out of explosive danger.
_________________________________________________________________
WARNING
H&M is NOT responsible for any accident happened to people or machine in case
the machine is used out of the designed condition.
_________________________________________________________________
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
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2.4 Noise
The noise is less than 70 dB for both water cooling and air cooling system while the
machine is operated under requested working condition.
CHAPTER 3 INSTALLATION
3.1 Position
After the machine is positioned, lock the caster immediately to prevent movement
of the machine during working.
3.2Installation of Air-cooled Machine
The machine must be installed in room with a good air-ventilation so as to dispel
the hot air generated by the condenser. The room would be better with enough
space for operators to withdraw when necessary.
Minimum 50 cm from wall or any stuff at rear.
Minimum 150 cm
_________________________________________________________________
WARNING
Machine with air-cooled condenser must be installed no less than 50 cm from the
wall in order to allow free air circulation around the condenser.
_________________________________________________________________
WARNING
Clean the floor near and under the machine to avoid paper and other stuffs entering
into the condenser and blocking a regular air flow.
_________________________________________________________________
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NOTE
Insufficient air circulation affects both machine working and its performance.
3.3Installation of Water-cooled Machine
The inlet and outlet pipes of cooling water must be properly installed before
operating the machine.
The requirements for the cooling water are:
Pure and no debris;
It's better to use soften water to prevent that furring appears inside of
the pipe to block the pipe and reduce the heat-exchange-efficiency.
Water temperature does not exceed 30 degrees Celsius;
Pressure range: 1 ~ 8 bar.
Connect the cleaning water pipe to a drinkable water source if the machine is
equipped with a cleaning tap.
NOTE
H&M recommends to use steel pipe which can bear pressure up to 8 bar.
NOTE
Keep the pipes fluent, don't bent.
Cooling water outlet
Cooling water inlet
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3.4Electrical Connection
Before connecting the machine to the power mains, check power information
indicated on nameplate and choose a suitable power supply to the machine.
Get a circuit breaker protection device according to the parameters on nameplate
and install it to the power supply circuit during installation.
The specifications of the wires should strictly follow the requirements of the
machine and the minimum diameter is no less than 3 mm.
Machine is finished with a 3-wire cable/single phase or 5-wire cable/three phase.
_________________________________________________________________
WARNING
Yellow-green ground wire must be connected to a good ground outlet.
_________________________________________________________________
3.4.1 Change Cable
If machine main cable is damaged, it must be replaced with same features and
carried out by an skilled technician.
3.5Refrigerant Gas Refill
The freezing system has been filled with refrigerant gas and inspected by H&M
before delivery. If the machine met problem of gas leaking in use, a skilled
technician should be got to find the leakage, fix it then refill the refrigerant gas.
3.6Machine Testing
Each machine from H&M is tested with full record before delivery. After the
machine is installed properly at the clients working site, it should be inspected and
tested by a skilled technician or engineer from H&M.
CHAPTER 4 INSTRUCTIONS FOR USE
4.1 Machine Safety Warning
Any operator should be aware of that, when using industrial equipment and plants,
it may cause injuries or damages of people if the operator touches or closes to
driving motor, gearing, high voltage components as well as parts with high
temperatures.
The person who is in charge of plant safety should realize the following items:
Avoid improper operation or other treatment to the machine.
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Safety devices can neither be removed nor modified.
Periodical maintenance required.
Original components from manufacturer must be used in machine maintenance or
repair, especially, the components or spare parts related to the safety of the
machine. (Gas pressure switch, thermostat, sensor and magnetic switch, ect )
It is necessary to follow the items here below:
-An instruction handbook of machine should be available at working site for easy
reference at any time.
-This handbook must be carefully read and regulations must be followed strictly.
-The technician assigned to checkout and carry out maintenance of the machine
should be qualified.
4.2 Machine Configuration
The machine is installed with a powerful compressor and an electrical heating
resistance. It works automatically in accordance with the preset parameters of
microcomputer controller.
4.2.1 Agitator (Freezing area)
Axis holder
Agitator support (rear)
Plastic blade
Agitator support (front)
Frame
Bottom seal
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4.2.2 Driving parts (Freezing area)
4.2.3 Blending Parts (Pasteurizing area)
Bearing
Mix tank
Stop spring
Plastic blade
Bottom blade
End nut
Plastic support
Blender frame
Seal bearing
Seal ring
bearing
Axis holder
Axis
Wheel
Key
Elastic pad
End nut
Freezing cylinder Shaft Bearing
Stop nut
Drive wheel
Stop spring
Bushing
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