Still RX50-13 User manual

Original instructions
Electric forklift truck
RX50-10
RX50-13
RX50-15
RX50-16
5060 5061 5063 5065 5066
55048011501 EN - 12/2015

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
55048011501 EN - 12/2015 I

Table of contents
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1 Foreword
Your truck .......................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Accessories ......................................................... 3
Information about documentation ......................................... 4
Documentationscope ................................................. 4
Issue date and topicality oftheoperatinginstructions ........................... 5
Copyrightandtrademarkrights ........................................... 5
Explanation of information symbols used . . ................................. 5
Listofabbreviations ................................................... 6
Definitionofdirections ................................................. 9
Schematicviews ..................................................... 9
Environmental considerations .......................................... 11
Packaging ......................................................... 11
Disposal of components and batteries ..................................... 11
2 Introduction
Use of truck ........................................................ 14
Proper usage ....................................................... 14
Proper use during towing .............................................. 14
Impermissibleuse ................................................... 14
Placeofuse ........................................................ 15
Parkingintemperaturesbelow-10°C ..................................... 16
Using working platforms ............................................... 16
Residual risk ....................................................... 17
Residual dangers, residual risks ......................................... 17
Special risks associatedwithusingthetruckandattachments ................... 18
Overviewofhazardsandcountermeasures ................................. 20
Danger to employees . . ............................................... 23
3Safety
Definition of responsible persons ........................................ 26
Operatingcompany .................................................. 26
Specialist .......................................................... 26
Drivers ........................................................... 27
Essentials for safe operation ........................................... 29
Insurance cover on company premises .................................... 29
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Changes and retrofitting ............................................... 29
Changes to the overhead guard and roof loads . . . ........................... 32
Warning regarding non-originalparts ..................................... 32
Damage, defects and misuse of safety systems . . . ........................... 33
Tyres ............................................................. 33
Medicalequipment ................................................... 34
Exercise caution when handling gas springs and accumulators .................. 35
Lengthoftheforkarms ................................................ 35
Safety tests ........................................................ 37
Regularsafetyinspectionofthetruck ..................................... 37
Insulationtesting .................................................... 37
Safety regulations for handling consumables ............................... 39
Permissibleconsumables ............................................. 39
Oils .............................................................. 39
Hydraulicfluid ...................................................... 40
Batteryacid ........................................................ 41
Brakefluid ......................................................... 42
Disposal of consumables .............................................. 44
Emissions ......................................................... 45
4Overviews
General view of truck ................................................. 50
General view of driver’s compartment ..................................... 52
Operating devices and display elements ................................... 53
Display and operating unit . . . .......................................... 53
Operating devices forhydraulicandtractionfunctions ......................... 55
Multi-lever ......................................................... 56
Doublemini-lever .................................................... 57
Three-way mini-lever ................................................. 58
Four-waymini-lever .................................................. 59
Joystick4Plus ...................................................... 60
Fingertip .......................................................... 61
Miniconsole ....................................................... 62
Identification points .................................................. 64
Overview .......................................................... 64
Nameplate ......................................................... 65
Productionnumber .................................................. 66
StVZO (Road Traffic Licensing Regulations) information ....................... 66
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Table of contents
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5 Operation
Checks and operations prior to commissioning .............................. 68
Visualinspections ................................................... 68
Fillingthewashersystem .............................................. 70
Checking the condition of the wheels and tyres .............................. 71
Adjusting the GS15 driver’s seat ......................................... 72
AdjustingtheMSG65/MSG75driver’sseat ................................ 74
Adjustingthearmrest ................................................. 77
Commissioning ..................................................... 79
Climbingon/off ...................................................... 79
Connecting the battery male connector .................................... 81
Shelfandcupholder ................................................. 81
Unlockingtheemergencyoffswitch ...................................... 82
Switchingonthekeyswitch ............................................ 83
Access authorisation withPINcode(variant) ................................ 86
Operating the signal horn .............................................. 96
Seatbelt .......................................................... 97
Checking the brake systemforcorrectfunction .............................. 99
Checkingthesteeringsystemforcorrectfunction ............................100
Checking the emergency stop function ....................................101
Zero adjustment of the loadmeasurement(variant) ...........................101
Checking the vertical lift mast position (variant) for correct function . ...............103
Driving ............................................................104
Safety regulations whendriving .........................................104
Driveways ....................................................... . . 106
Settingthedriveprograms .............................................108
Reducing speed with a raisedload(variant) ................................109
Special overhead guard for drive-in racks (variant) ...........................109
Selectingthedrivedirection ............................................111
Actuating the drive directionswitch,multiple-leverversion ......................112
Actuatingthedrivedirectionswitch,mini-leverversion .........................112
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 113
Actuate the drive directionswitch,fingertipversion ...........................113
Actuatingthedrivedirectionswitch,mini-consoleversion ......................114
Startingdrivemode ..................................................114
Starting drive mode, dual-pedal version (variant) .............................116
Operatingtheservicebrake ............................................119
Actuating the mechanical parking brake . . . ................................120
Steering ...........................................................121
Reducing speed when turning (Curve Speed Control) .........................122
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Lifting ............................................................123
Liftingsystemvariants ................................................123
Automatic lift cut out (variant) ...........................................123
Liftmastverticalposition(variant) ........................................124
Typesofliftmast ....................................................128
Malfunctions during lifting mode .........................................130
Liftingsystemoperatingdevices .........................................131
Hydraulicblockingfunction .............................................132
Multi-lever lifting system ...............................................134
Controlling the lifting system using a double mini-lever .........................135
Controllingtheliftingsystemusingatriplemini-lever ..........................136
Controlling the lifting system using a quadruple mini-lever ......................137
Controllingtheliftingsystemusingthejoystick4Plus ..........................138
Controllingtheliftingsystemwiththefingertipconsole .........................140
Changing the fork arms ...............................................141
Forkextension(variant) ...............................................143
Operationwithreversibleforkarms(variant) ................................145
Workingwithloads ...................................................147
Safety regulations when handing loads ....................................147
Beforetakingupload .................................................148
Load measurement (variant) ...........................................149
Picking up loads .....................................................152
Danger area .......................................................153
Transportingpallets ..................................................1
54
Transportofswingingloads ............................................154
Pickingupaload ....................................................155
Transporting loads ...................................................1
59
Setting down loads ...................................................160
Driving on ascending and descending slopes ...............................162
Drivingonlifts ......................................................162
Drivingonloadingbridges .............................................164
Workingwithattachments .............................................165
Fitting attachments ..................................................165
Releasingthepressurefromthehydraulicsystem ............................167
General instructions for controlling attachments . . ...........................169
Controlling attachments using multi-lever operation ...........................171
Controlling attachments using multi-lever operation and the 5th function ...........172
Controlling attachments using a double mini-lever . ...........................174
Controlling attachmentsusingthedoublemini-leverandthe5thfunction ...........176
Controllingattachmentsusingatriplemini-lever .............................178
Controlling attachments using the three-way mini-lever and the 5th function .........180
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Controlling attachments using a quadruple mini-lever .........................182
Controlling attachments using the four-way mini-lever and the 5th function ..........184
Controlling attachments via thejoystick4Plus ...............................186
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........187
Controlling the attachments with fingertip . . ................................188
Controlling attachments with fingertip and the 5th function ......................189
Clamp locking mechanism (variant) ......................................191
Takingupaloadusingattachments ......................................195
Operation of additional equipment .......................................196
Switchinglightingonandoff ............................................197
Switching the rotating beacon on and off . . . ................................197
Switching the hazard warningsystemonandoff .............................198
Switchingdirectionindicatorsonandoff ...................................198
Switching the double working spotlights on and off. ...........................201
Operating the windscreen wiper/washer ...................................203
FleetManager (variant) . ...............................................203
Accidentrecorder(variant) .............................................204
Driver restraint systems(variants) .......................................204
Clipboard (variant) ...................................................204
Trailer operation ....................................................205
Towedload ....................................................... . 205
Tow coupling RO*230 . ...............................................206
Tow coupling RO*244 . ...............................................208
Towingtrailers ......................................................210
Cold store application .................................................211
Operating the display and operating unit ...................................214
Indicators .........................................................214
Adjustingthedisplays ................................................217
Symbolsinthedisplay ................................................217
Setting the date or time ................................................222
Resetting the daily kilometres and daily operating hours .......................222
Setting the language . . ...............................................223
Soft key button for operating various equipment variants .......................223
ConfiguringBlue-Qefficiencymode ......................................224
Blue-Q efficiency mode ...............................................226
Functional description ................................................226
Effects on additional consumers .........................................226
SwitchingefficiencymodeBlue-Qonandoff ................................227
Malfunctions .......................................................229
Screencontent ................................................... . . 229
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EMERGENCYSWITCHmessage .......................................230
SEATSWITCHmessage ..............................................230
SAFETYBELTmessage ..............................................233
APPLYHANDBRAKEmessage .........................................234
LOWERFORKSmessage .............................................235
REFERENCECYCLEmessage .........................................235
SERVICEBRAKEmessage ............................................236
Operation in special operating situations ...................................237
Transporting .......................................................237
Towing .......................................................... . 240
Craneloading ......................................................243
Behaviour in emergencies .............................................2
47
Emergency shutdown ................................................247
Procedureiftrucktipsover .............................................248
Emergency lowering .................................................248
Handling the battery ..................................................251
Safety regulations when handling the battery ...............................251
Opening and closing the battery hood .....................................254
Opening/closing the battery door ........................................259
Disconnecting the battery male connector ..................................261
Battery replacement usingabridge .......................................262
Batterytransportwithcrane ............................................269
Changing the battery using the internal roller channel .........................270
Battery replacement using an external roller channel ..........................273
Battery installation or battery replacement without onboard devices . . . ............277
Maintainingthebattery ................................................278
Decommissioning ...................................................282
Parkingthetrucksecurelyandswitchingitoff ...............................282
Wheel chock (variant) ................................................284
Shutting down and storingthetruck ......................................284
Recommissioningafterstorage .........................................286
Cleaning ..........................................................288
Cleaning the truck ...................................................2
88
Cleaning the electrical system ..........................................290
Cleaning load chains .................................................291
Afterwashing .......................................................292
6 Maintenance
General maintenance information ........................................294
Personnelqualifications ...............................................294
VIII 55048011501 EN - 12/2015